INFINITI FX35 2008 Service Manual

PREPARATIONRAX-3
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PREPARATION
Special Service ToolINFOID:0000000001327523
The actual shapes of Kent-Moore tools may differ fr om those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST33251000
( — )
Drift  Removing wheel hub
 Removing wheel bearing outer side
inner race
 Installing wheel hub
 Inspection of wheel bearing rotating torque
ST35300000
( — )
Drift
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia.  Installing wheel hub
 Inspection of wheel bearing rotating
torque
KV40100900
( — )
Drift
a: 52 mm (2.05 in) dia.
b: — Wheel bearing rotating torque inspec-
tion
KV38100500
( — )
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia. Installing drive shaft plug
KV38102200
( — )
Drift
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia. Installing drive shaft plug
ZZA0982D
ZZA0881D
ZZA0539D
ZZA0701D
ZZA0920D
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RAX-4
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool
INFOID:0000000001327524
Tool name Description
Power tool Loosening bolts and nuts
PBIC0190E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGRAX-5
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327525
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
RAX-10—
RAX-6—
NVH in PR section
NVH in RFD section
NVH in RAX and RSU section
Refer to REAR AXLE in this chart. NVH in WT section
NVH in WT section
Refer to DRIVE SHAFT in this chart.
NVH in BR sectionNVH in PS section
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
REAR AXLE
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom DRIVE
SHAFT
Noise
×× ×××××× ××
Shake × × × ×××× ××
REAR AXLE Noise
×× ××× ×××××
Shake ×× × × ×××××
Vibration ×××××××
Shimmy ×× × × × × ×
Judder × × ×× ××
Poor quality ride or handling ×× × ××
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RAX-6
< SERVICE INFORMATION >
REAR WHEEL HUB AND KNUCKLE
REAR WHEEL HUB AND KNUCKLE
On-Vehicle InspectionINFOID:0000000001327526
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
WHEEL BEARING INSPECTION
With the vehicle raised, inspect the following.
 Move wheel hub in the axial direction by hand. Che ck that there is no looseness of front wheel bearing.
 Rotate wheel hub and make sure there is no unusual noi se or other irregular conditions. If there are any
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationINFOID:0000000001327527
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
25, "Removal and Installation of Brake Caliper Assembly".
NOTE:
 Avoid depressing brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to BR-25, "
Removal and Installation of Brake Caliper Assembly".
5. Remove parking cable and parking shoe from back plate. Refer to PB-4, "
Removal and Installation".
6. Remove wheel sensor from axle. Refer to BRC-52
.
CAUTION:
Do not pull on wheel sensor harness.
7. Separate drive shaft from wheel hub and bearing assembly by lightly tapping the end with a suitable ham- mer and wood block. If it is hard to separate, use a suitable puller.
8. Remove fixing bolts of wheel hub and bearing assembly with power tool, then remove wheel hub and bearing assembly from axle.Axial end play : 0.05 mm (0.002 in) or less
1. Drive shaft 2. Bushing 3. Axle
4. Back plate 5. Anchor block 6. Wheel bearing
7. Wheel hub 8. Cotter pin
SDIA1481E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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REAR WHEEL HUB AND KNUCKLERAX-7
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9. Remove parking brake cable and parking brake shoe from back plate. Refer to PB-6 and PB-4.
10. Remove fixing nuts of anchor block with power tool , then remove anchor block and back plate from axle.
11. Loosen fixing bolts and nuts of front lower link, radius rod, and rear lower link in side of suspension mem-
ber.
12. Set jack under rear lower link. Then remove fixing bolt in front lower link side of shock absorber with power tool.
13. Remove bolt and nut in axle side of rear lower link with power tool. Then remove coil spring. Refer to RSU-15
.
14. Remove fixing bolts and nuts in axle side of fr ont lower link, radius rod with power tool.
15. Remove suspension arm and cotter pin at axle, then loosen mounting nut.
16. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nu t to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
17. Remove axle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and tor que of suspension arm ball joint. Refer to RSU-11, "Removal
and Installation".
INSTALLATION
 Refer to "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
 Perform final tightening of installation position of suspension links (rubber bushing) under unladen conditions
with tires on level ground, Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
 After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
Disassembly and AssemblyINFOID:0000000001327528
DISASSEMBLY
Wheel Bearing
CAUTION:
Do not disassemble if wheel bearing has no trouble.
1. Remove wheel bearing fixing bolts and anchor block fixing nuts, and remove wheel hub and bearing assembly, back plate and anchor block from axle.
2. Using a drift (SST) and a puller (suitable tool), press wheel hub out to remove from wheel bearing.
SDIA1482E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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RAX-8
< SERVICE INFORMATION >
REAR WHEEL HUB AND KNUCKLE
3. Using a drift (SST) and a puller (suitable tool), press wheel bear-ing outer side inner race out to remove from wheel hub.
Bushing
Using a suitable drift, remove each bushing from axle.
INSPECTION AFTER DISASSEMBLY
Check for deformity, cracks and damage of each parts, replace if necessary.
Wheel Hub
Inspect wheel hub for deformation, cracks, and other damag e. If any irregular conditions are found, replace
wheel hub.
Axle
Inspect axle for deformation, cracks, and other damage. If any irregular conditions are found, replace axle.
Back Plate
Inspect back plate for deformation, cracks, and other damage. If any irregular conditions are found, replace
back plate.
ASSEMBLY
Bushing
Using a suitable drift to install each bushing onto axle.
Wheel Bearing
SDIA1483E
SDIA1484E
SDIA1485E
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REAR WHEEL HUB AND KNUCKLERAX-9
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1. Press fit a wheel hub into wheel bearing with a drift (SST). CAUTION:
• Press fit a drift (SST) while ho lding it against wheel bear-
ing inner side inner race.
 Wheel bearing cannot be reused. Do not attempt to reuse it.
NOTE:
Final press load guideline 49,033 N (5,000 kg, 11,000 lb)
2. Install back plate and wheel hub and bearing assembly.
3. Install anchor block onto axle.
INSPECTION AFTER ASSEMBLY
1. With wheel bearing pressed into axle housing, apply 49,033 N (5,000 kg, 11,000 lb) to wheel hub and rotate both clockwise and counterclockwise 10 times to minimize resistance.
2. Attach spring scale in the position shown in illustration and pull at a rate of 10 ± 2 rpm to measure rotating torque.
SDIA1120E
Rotating torque:
Less than 2.7 N·m (0.28 kg-m, 24 in-lb)
Spring scale reading: Less than 26.6 N (2.7 kg, 5.97 lb)
SDIA1486E
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RAX-10
< SERVICE INFORMATION >
REAR DRIVE SHAFT
REAR DRIVE SHAFT
Removal and InstallationINFOID:0000000001327529
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove fixing nuts and bolts between side flange and drive shaft with power tool.
4. Using a puller (suitable tool), remove drive shaft from steeringknuckle.
CAUTION:
When removing drive shaft, do not apply an excessive
angle to drive shaft joint.Al so be careful not to excessively
extend slide joint.
5. Remove drive shaft from axle.
INSPECTION AFTER REMOVAL
 Move joint up/down, left/right, and in the axial direction. Check for any rough movement or significant looseness.
 Check boot for cracks or other damage, and also for grease leak- age.
 If a trouble is found, disassemble drive shaft, and then replace with
new one.
INSTALLATION
Refer to "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Disassembly and AssemblyINFOID:0000000001327530
COMPONENTS
1. Side flange 2. Cotter pin
SDIA1487E
SDIA0972J
RAA0030D
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REAR DRIVE SHAFTRAX-11
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DISASSEMBLY
Final Drive Side
1. Press shaft in a vice. CAUTION:
When retaining drive shaft in a vise, always u se copper or aluminum plates between vise and
shaft.
2. Remove boot bands.
3. If plug needs to be removed, move boot to w heel side, and drive it out with a plastic hammer.
4. Remove stopper ring with a flat-bladed screwdriver, and pull out housing.
1. Plug 2. Housing 3. Snap ring
4. Ball cage/Steel ball/Inner race as-
sembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft 9. Circular clip
10. Joint sub-assembly
Refer to GI-8, "
Component", for the symbols in the figure.
: Apply Nissan genuine grease or equivalent.
PDIA1229E
SRA249A
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RAX-12
< SERVICE INFORMATION >
REAR DRIVE SHAFT
5. Remove snap ring, then remove ball cage/steel ball/inner raceassembly from shaft.
6. Remove boot from shaft.
7. Remove old grease on housing with paper towels.
Wheel Side
1. Place shaft in a vice. CAUTION:
When retaining drive shaft in a vise, always use copper or aluminum plates between vise and
shaft.
2. Remove boot bands. Then remove boot from joint sub-assembly.
3. Screw a drive shaft puller 30 mm (1.18 in) or more into threaded part of joint sub-assembly. Pull joint sub-assembly out of shaft.
CAUTION:
 If joint sub-assembly cannot be removed after five ormore unsuccessful attempts, replace shaft and joint sub-
assembly as a set.
 Align sliding hammer and drive shaft and remove them by pulling directly.
4. Remove boot from shaft.
5. Remove circular clip from shaft.
6. While rotating ball cage, remove old grease on joint sub-assem- bly with paper towels.
INSPECTION AFTER DISASSEMBLY
Shaft
Replace shaft if there is any runout, cracking, or other damage.
Joint Sub-Assembly
 Make sure there is no rough rotation or unusual axial looseness.
 Make sure there is no foreign material inside joint.
 Check joint sub-assembly for compression scars, cracks, or fractures.
CAUTION:
If there are any irregular conditions of joint sub-assembly components, replace the entire joint sub-
assembly.
Sliding Joint Side (Housing)
 Make sure there are no compression scars, cracks, fractures or unusual wear of ball rolling surface.
 Make sure there is no damage to shaft screws.
 Make sure there is no deformation of boot installation parts.
Ball Cage
Make sure there are no compression scars, cracks, fractures of sliding surface.
Steel Ball
Make sure there are no compression scars, cracks, fractures or unusual wear.
Inner Race
 Check ball sliding surface for comp ression scars, cracks, or fractures.
 Make sure there is no damage to serrated part.
CAUTION:
If there are any irregular conditions in the comp onent, replace with a new set of housing, ball cage,
steel ball and inner race.
ASSEMBLY
SFA514A
SDIA0606E
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