fuel cap INFINITI FX35 2008 Workshop Manual

DTC P0442 EVAP CONTROL SYSTEMEC-927
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 If DTC Confirmation Procedure has been previously conduc
ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
 Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
 Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158 °F)
INT/A TEMP SE: 0 - 30 °C (32 - 86 °F)
5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORA TIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-658, "
Basic Inspection".
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-927, "
Diagnosis Procedure".
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-633, "
Emission-related Diagnostic Information" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-633, "
Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select “Service $07” with GST.  If P0442 is displayed on the screen, go to EC-927, "
Diagnosis Procedure".
 If P0441 is displayed on the screen, go to EC-922, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326765
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
SEF915U
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EC-928
< SERVICE INFORMATION >[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
NG >> 1. Open fuel filler cap, then clean cap and
fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-620, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (2) securely.
 EVAP canister purge volume control solenoid valve (1)
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.
CAUTION:
 Never use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
PBIB3238E
SEF916U
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DTC P0455 EVAP CONTROL SYSTEMEC-973
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DTC P0455 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000001326816
This diagnosis detects a very large leak (fuel filler cap
fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
 If the fuel filler cap is not tigh tened properly, the MIL may come on.
 Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000001326817
CAUTION:
Never remove fuel filler cap duri ng the DTC Confirmation Procedure.
NOTE:
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0455
0455 EVAP control system
gross leak detected EVAP control system has a very large leak such
as fuel filler cap fell off, EVAP control system
does not operate properly.  Fuel filler cap remains open or fails to
close.
 Incorrect fuel tank vacuum relief valve
 Incorrect fuel filler cap used
 Foreign matter caught in fuel filler cap.
 Leak is in line between intake manifold and EVAP canister purge volume control
solenoid valve.
 Foreign matter caught in EVAP canister vent control valve.
 EVAP canister or fuel tank leaks
 EVAP purge line (pipe and rubber tube) leaks
 EVAP purge line rubber tube bent.
 Loose or disconnected rubber tube
 EVAP canister vent control valve and the circuit
 EVAP canister purge volume control so- lenoid valve and the circuit
 Fuel tank temperature sensor
 O-ring of EVAP canister vent control valve is missing or damaged.
 EVAP control system pressure sensor
 Refueling EVAP vapor cut valve
 ORVR system leaks
PBIB1026E
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EC-974
< SERVICE INFORMATION >[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM

Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
 If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
 Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
 Open engine hood before conducting the following procedures.
WITH CONSULT-III
1. Tighten fuel filler cap secure ly until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that the following conditions are met. COOLAN TEMP/S: 0 - 70 °C (32 - 158 °F)
INT/A TEMP SE: 0 - 60 °C (32 - 140 °F)
6. Select “EVAP SML LEAK P0442/P1442” of “EV APORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within t he range displayed on the CONSULT-III screen, go to
EC-658, "
Basic Inspection".
7. Make sure that “OK” is displayed. If “NG” is displayed, select “SELF-DIAG RE SULTS” mode and make sure that “EVAP GROSS LEAK
[P0455]” is displayed. If it is displayed, refer to EC-974, "
Diagnosis Procedure".
If P0442 is displayed, perform Diagnostic Procedure for DTC P0442 EC-927, "
Diagnosis Procedure".
WITH GST
NOTE:
Be sure to read the explanation of EC-633, "
Emission-related Diagnostic Information" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-633, "
Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select “Service $07” with GST.  If P0455 is displayed on the screen, go to EC-974, "
Diagnosis Procedure".
 If P0442 is displayed on the screen, go to EC-927, "
Diagnosis Procedure".
 If P0441 is displayed on the screen, go to EC-922, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326818
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
SEF915U
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DTC P0455 EVAP CONTROL SYSTEMEC-975
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OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-620, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-618, "
Description".
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
 EVAP canister vent control valve is installed properly. Refer to EC-622, "
Removal and Installation".
 EVAP canister vent control valve.
Refer to EC-949, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (2) securely.
 EVAP canister purge volume control solenoid valve (1)
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
PBIB3238E
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DTC P0456 EVAP CONTROL SYSTEMEC-979
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DTC P0456 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000001326819
This diagnosis detects very small leaks in the EVAP
line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vac uum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
CAUTION:
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
 If the fuel filler cap is not tigh tened properly, the MIL may come on.
 Use only a genuine NISSAN rubber tube as a replacement.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0456
0456 Evaporative emission
control system very
small leak (negative
pressure check)  EVAP system has a very small leak.
 EVAP system does not operate prop-
erly.  Incorrect fuel tank vacuum relief valve
 Incorrect fuel filler cap used
 Fuel filler cap remains open or fails to close.
 Foreign matter caught in fuel filler cap.
 Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
 Foreign matter caught in EVAP canister vent con- trol valve.
 EVAP canister or fuel tank leaks
 EVAP purge line (pipe and rubber tube) leaks
 EVAP purge line rubber tube bent
 Loose or disconnected rubber tube
 EVAP canister vent control valve and the circuit
 EVAP canister purge volume control solenoid valve and the circuit
 Fuel tank temperature sensor
 O-ring of EVAP canister vent control valve is miss- ing or damaged
 EVAP canister is saturated with water
 EVAP control system pressure sensor
 Refueling EVAP vapor cut valve
 ORVR system leaks
 Fuel level sensor and the circuit
 Foreign matter caught in EVAP canister purge vol- ume control solenoid valve
PBIB1026E
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EC-980
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DTC P0456 EVAP CONTROL SYSTEM
DTC Confirmation Procedure
INFOID:0000000001326820
NOTE:
 If DTC P0456 is displayed with P0442, firs t perform trouble diagnosis for DTC P0456.
 After repair, make sure that the hoses and clips are installed properly.
 If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
 Open engine hood before conducting following procedure.
 If any of following conditions are met just befo re the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
- Fuel filler cap is removed.
- Fuel is refilled or drained.
- EVAP component parts is/are removed.
 Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32 °C (32 - 90 °F)
FUEL T/TMP SE: 0 - 35 °C (32 - 95 °F)
INT/A TEMP SE: More than 0 °C (32 °F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUE L LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPO RATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-981, "
Diagnosis Procedure".
NOTE:
 If the engine speed cannot be maintained with in the range displayed on CONSULT-III screen, go
to EC-658, "
Basic Inspection".
 Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
Overall Function CheckINFOID:0000000001326821
WITH GST
Use this procedure to check the overall function of the EV AP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
 Do not use compressed air, doing so may damage the EVAP system.
 Do not start engine.
 Do not exceeded 4.12 kPa (0.042 kg/cm
2, 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser- vice port (2).
 EVAP canister purge volume control solenoid valve (1)
PBIB3238E
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DTC P0456 EVAP CONTROL SYSTEMEC-981
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2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select “Service $08”.
6. Using “Service $08” control the EV
AP canister vent control valve
(close).
7. Apply pressure and make sure the following conditions are sat- isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to EC-981, "
Diagnosis Procedure".
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF. NOTE:
For more information, refer to GST instruction manual.
Diagnosis ProcedureINFOID:0000000001326822
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. 2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-620, "
Component Inspection".
OK or NG
OK >> GO TO 5.
SEF462UI
SEF915U
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EC-982
< SERVICE INFORMATION >[VK45DE]
DTC P0456 EVAP CONTROL SYSTEM
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (2) securely.
 EVAP canister purge volume control solenoid valve (1)
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
 Do not use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-618, "
Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
7.CHECK FOR EVAP LEAK
Without CONSULT-III
1. Turn ignition switch OFF.
PBIB3238E
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DTC P2A00, P2A03 A/F SENSOR 1EC-1129
< SERVICE INFORMATION > [VK45DE]
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DTC P2A00, P2A03 A/F SENSOR 1
Component DescriptionINFOID:0000000001327032
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is the combination of a
Nernst concentration cell (sensor cell) with an oxygen-pump cell,
which transports ions. It has a heater in the element.
The sensor is capable of precise m
easurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Ne rnst concentration cell, where
they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Ther efore, the A/F sensor 1 is able to
indicate air/fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800 °C (1,292 - 1,472 °F).
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001327033
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001327034
To judge the malfunction, the A/F signal computed by ECM from the A/F sensor 1 signal is monitored not to be
shifted to LEAN side or RICH side.
DTC Confirmation ProcedureINFOID:0000000001327035
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
SEF579Z
SEF580Z
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
A/F SEN1 (B2)  Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P2A00
2A00
(Bank 1) Air fuel ratio (A/F) sensor 1
circuit range/performance  The output voltage computed by ECM from the
A/F sensor 1 signal is shifted to the lean side for
a specified period.
 The A/F signal computed by ECM from the A/F sensor 1 signal is shifted to the rich side for a
specified period.  A/F sensor 1
 A/F sensor 1 heater
 Fuel pressure
 Fuel injector
 Intake air leaks
P2A03
2A03
(Bank 2)
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