radiator INFINITI FX35 2008 Workshop Manual

RADIATOR (ALUMINUM TYPE)CO-45
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 Grip the crimped edge and bend it upwards so that radiator
plate pliers B [SST: KV99103520 ( — )] slips off.
CAUTION:
Do not bend excessively.
 In areas where radiator plate pliers B [SST: KV99103520 ( — )] cannot be used, use flat-blade screwdriver to bend the
edge up.
CAUTION:
Be careful not to damage tank.
2. Remove sealing rubber.
3. Make sure the edge stands straight up.
ASSEMBLY
1. Clean contact portion of tank.
SLC893
SLC930
SLC931
SLC932
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CO-46
< SERVICE INFORMATION >[VK45DE]
RADIATOR (ALUMINUM TYPE)
2. Install new sealing rubber while pushing it with fingers.
CAUTION:
Be careful not to twist sealing rubber.
3. Caulk tank in numerical order as shown in the figure with radia- tor plate pliers A (SST).
 Use pliers in the locations where radiator plate pliers A [SST:
KV99103510 ( — )] cannot be used.
4. Make sure that the rim is completely crimped down.
SLC917A
SLC904-A
PBIC2076E
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
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RADIATOR (ALUMINUM TYPE)CO-47
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5. Make sure that there is no leakage. Refer to "INSPECTION".
INSPECTION
1. Apply pressure with radiator cap tester adapter (commercial ser-
vice tool) and radiator cap tester (commercial service tool).
 provide used radiator and connect it to tested radiator usingradiator hoses as shown in the figure.
NOTE:
The used radiator should be tested beforehand to confirm it
has no leakage. If used one is not available, it is possible to
use new service part as a radiator testing tool.
WARNING:
To prevent the risk of hose coming undone whil e under pressure, securely fasten it down with
hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with the testing pressure applied.Testing pressure
: 157 kPa (1.6 kg/cm
2, 23 psi)PBIC5158E
PBIC1699E
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CO-48
< SERVICE INFORMATION >[VK45DE]
COOLING FAN
COOLING FAN
Component (Crankshaft Driven type)INFOID:0000000001325877
Removal and InstallationINFOID:0000000001325878
REMOVAL
1. Remove air duct (inlet). Refer to
EM-173, "Component".
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-40, "
Component".
4. Remove drive belts. Refer to EM-170, "
Component".
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch ra diator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
 If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.
 If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.
 Install cooling fan with its front mark “F” facing fr ont of vehicle. Refer to "Removal and Installation".
1. Cooling fan 2. Fan coupling 3. Fan and water pump pulley
4. Water pump
PBIC1537E
SLC072
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CO-50
< SERVICE INFORMATION >[VK45DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325882
Removal and InstallationINFOID:0000000001325883
CAUTION:
 When removing water pump, be careful no
t to get engine coolant on drive belts.
 Water pump can not be disassembled and should be replaced as a unit.
 After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-242, "Disassembly and Assembly".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
2. Remove following parts:  Engine front undercover
 Air duct (inlet): Refer to EM-173, "
Component".
 Alternator, water pump and A/C compressor belt: Refer to EM-170, "
Component".
3. Remove fan coupling with cooling fan, and then fan and water pump pulley.
4. Remove water pump.  Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
 Handle the water pump vane so that it does not contact any other parts.
 Do not disassemble water pump.
INSPECTION AFTER REMOVAL
1. Fan and water pump pulley 2. Water pump 3. Gasket
PBIC1538E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

WATER PUMPCO-51
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 Visually check that there is no significant dirt or rusting on water
pump body and vane.
 Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
 If anything is found, replace water pump.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
 Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC1539E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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CO-52
< SERVICE INFORMATION >[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
THERMOSTAT AND WATER CONTROL VALVE
ComponentINFOID:0000000001325884
1. O-ring 2. Water outlet pipe 3. Thermostat housing
4. Radiator cap 5. Radiator hose (upper) 6. Water hose
7. Water hose 8. Water pipe 9. Water hose
10. Water hose 11. Thermostat 12. Rubber ring
13. Water inlet 14. Water suction hose 15. Water suction pipe
16. Radiator hose (lower) 17. Water hose 18. Water hose
19. O-ring 20. Heater pipe 21. Heater hose
22. Gasket 23. Water outlet 24. Water control valve
25. Rubber ring 26. O-ring 27. Water connector
28. Heater hose 29. Gasket
A. To radiator B. To oil cooler C. To cylinder block
PBIC4557E
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THERMOSTAT AND WATER CONTROL VALVECO-53
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 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325885
REMOVAL
1. Drain engine coolant from drain plugs on radiat or and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-242, "Disassembly and Assembly".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-169, "
Component".
3. Remove air duct (inlet). Refer to EM-173, "
Component".
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat. CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-175, "
Component".
7. Disconnect radiator hose (upper) and wa ter hoses from thermostat housing.
8. Disconnect heater hoses from water outlet and heater pipe.
9. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL
 Make sure that valves both in thermostat and water c ontrol valve are completely closing at normal tempera-
ture.
 Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)
 The valve opening temperature is the temperature at which the valve opens and falls from the thread.
 Continue heating. Check the maximum valve lift. NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.
 After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:
 If the malfunctioning condition, when closing valve at nor mal temperature, or measured values are out of the
standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over en gine room. Use rag to absorb engine coolant.
Thermostat and Water Control Valve
D. To heater core E. To cylinder head (left bank) F. To cylinder head (right bank)
G. To intake manifold adapter
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84 °C (176 - 183 °F) 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 10 mm/95
°C
(0.39 in/203 °F) More than 8 mm/108
°C
(0.315 in/226 °F)
Valve closing temperature 77 °C (171 °F) 90 °C (194 °F)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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CO-54
< SERVICE INFORMATION >[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
 Install thermostat and water control valve with the whole circumfer-
ence of each flange part fit securely inside rubber ring. (The exam-
ple in the figure shows thermostat.)
 Install thermostat with jiggle valve facing upwards. (The position deviation may be within the range of ±10 degrees)
 Install water control valve with the up-mark facing up and the frame
center part facing upwards. (The position deviation may be within
the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
 Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0157E
PBIC0158E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

SERVICE DATA AND SPECIFICATIONS (SDS)
CO-55
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001325886
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2, psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity [With reservoir tank at (“MAX” level)] 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressure
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Valve opening temperature 80 - 84 °C (176 - 183 °F)
Maximum valve lift More than 10 mm/95 °C (0.39 in/203 °F)
Valve closing temperature 77 °C (171 °F)
Valve opening temperature 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 8 mm/108 °C (0.315 in/226 °F)
Valve closing temperature 90 °C (194 °F)
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