radiator INFINITI FX35 2008 User Guide

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BODY
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CONTENTS
BODY, LOCK & SECURITY SYSTEM
SERVICE INFORMATION .. ..........................4
DTC INDEX ..................................................... .....4
INTELLGENT KEY UNIT U1000 ...............................4
INTELLGENT KEY UNIT B2013-B2014 ............. ......4
ECM P1610-P1615 ...................................................4
PRECAUTIONS ...................................................5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
5
Precaution for Work ..................................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................6
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .......................................................................
7
Work Flow ........................................................... ......7
Generic Squeak and Rattle Troubleshooting ............9
Diagnostic Worksheet .............................................11
HOOD .................................................................13
Fitting Adjustment ............................................... ....13
Removal and Installation of Hood Assembly ...........14
Removal and Installation of Hood Lock Control ......15
Hood Lock Control Inspection ............................. ....16
RADIATOR CORE SUPPORT ...........................18
Removal and Installation ..................................... ....18
FRONT FENDER ................................................20
Removal and Installation ..................................... ....20
POWER DOOR LOCK SYSTEM ........................21
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
21
System Description .................................................22
CAN Communication System Description ...............23
CAN Communication Unit .................................... ....23
Schematic/With Intelligent Key ................................24
Wiring Diagram - D/LOCK -/With Intelligent Key .....25
Schematic/Without Intellig ent Key ...........................30
Wiring Diagram - D/LOCK -/Without Intelligent
Key ...................................................................... ....
31
Terminal and Reference Value for BCM ..................35
Terminal and Reference Value for Intelligent Key
Unit (With Intelligent Key System) ...........................
35
Work Flow ................................................................36
CONSULT-III Function (BCM) .................................36
Trouble Diagnosis Chart by Symptom .....................37
Check BCM Power Supply and Ground Circuit .......37
Check Door Switch ..................................................38
Check Key Switch ....................................................42
Check Door Lock and Unlock Switch ......................43
Check Door Lock Actuator (Driver Side) .................45
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ............................................................
45
Check Fuel Lid Lock Actuator ..................................46
Check Front Door Key Cylinder Switch (Lock) ........47
Check Front Door Key Cylinder Switch (Unlock) .....47
Check Select Unlock Relay Circuit ..........................48
REMOTE KEYLESS ENTRY SYSTEM .............50
Component Parts and Harness Connector Loca-
tion ...........................................................................
50
System Description ..................................................50
CAN Communication System Description ...............53
CAN Communication Unit ........................................53
Schematic ................................................................54
Wiring Diagram - KEYLES - ....................................55
Terminal and Reference Value for BCM ..................58
Terminal and Reference Value for IPDM E/R ..........59
CONSULT-III Function (BCM) .................................60
Work Flow ................................................................62
Trouble Diagnosis Chart by Symptom .....................62
Check Key Fob Battery and Function ......................63
Check ACC Switch ..................................................64
Check Door Switch ..................................................65
Check Key Switch ....................................................68
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BL-10
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area c an often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the pos ition the seat is in and the load placed on the seat when
the noise is present. These conditions should be dupl icated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger room.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the \
vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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HOODBL-15
< SERVICE INFORMATION >
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1. Support the hood striker with a proper material to prevent it from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removi ng the hood stay.
2. Remove the hood stays from the stud balls on the body side.
3. Remove the hinge mounting nuts on the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Hood Lock ControlINFOID:0000000001327785
REMOVAL
1. Remove the front grill. Refer to EI-22, "Component Parts Location".
2. Remove the front fender protector (LH). Refer to EI-24, "
Component Parts Location".
3. Disconnect the hood lock cable from the hood lock, and c lip it from the radiator core support upper and
hood ledge.
4. Remove instrument driver lower panel. Refer to IP-11, "
Removal and Installation".
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
PIIA6058E
1. Hood lock 2. Hood lock cable 3. Clip
4. Hood ledge upper front (LH) 5. Dash lower cross member reinforce (LH)
PIIA6017E
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BL-18
< SERVICE INFORMATION >
RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORT
Removal and InstallationINFOID:0000000001327787
REMOVAL
1. Remove the front fender protector. Refer to EI-24, "Component Parts Location".
2. Remove the front bumper. Refer to EI-14, "
Component Parts Location".
3. Remove the ICC. Refer to ACS-65
.
4. Remove the headlamp. Refer to LT-30, "
Removal and Installation".
5. Remove the washer tank. Refer to WW-28, "
Removal and Installation of Washer Tank".
6. Remove the resonator. Refer to EM-17
or EM-173.
7. Remove the power steering oil cooler. Refer to PS-37
.
8. Remove the ambient sensor. Refer to ATC-99, "
Removal and Installation".
9. Remove the crash zone sensor. Refer to SRS-42, "
Removal and Installation".
10. Remove the horn connector, cooling fan connector and harness clip.
11. Remove the hood lock and disconnect hood lock control cable. Refer to BL-15, "
Removal and Installation
of Hood Lock Control".
12. Remove the reservoir tank. Refer to CO-40, "
Removal and Installation" or CO-13, "Removal and Installa-
tion".
13. Remove mounting blots and remove radiator core support. Remove mounting bolts with power tool.
14. After remove radiator core suppor t, remove the horn, cooling fan.
1. Radiator core support assembly 2. Bolt 3. Bolt
4. Horn (High) 5. Air guide (RH) 6. Cooling fan
7. Air guide (LH) 8. Horn (Low)
PIIA6018E
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RADIATOR CORE SUPPORTBL-19
< SERVICE INFORMATION >
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INSTALLATION
Install in the reverse order of removal.
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
VQ35DE
SERVICE INFORMATION .. ..........................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Liquid Gasket .....................................3
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
OVERHEATING CAUSE ANALYSIS ..................7
Troubleshooting Chart ......................................... ......7
COOLING SYSTEM ....................................... .....9
Cooling Circuit ..................................................... ......9
System Chart ............................................................9
ENGINE COOLANT ...........................................10
Inspection ............................................................ ....10
Changing Engine Coolant .......................................10
RADIATOR .........................................................13
Component .......................................................... ....13
Removal and Installation .........................................13
Checking Radiator Cap ...........................................14
Checking Radiator ...................................................15
RADIATOR (ALUMINUM TYPE) ........................16
Component .......................................................... ....16
Disassembly and Assembly ....................................16
COOLING FAN ...................................................20
Component .......................................................... ....20
Removal and Installation .........................................20
Disassembly and Assembly ....................................20
WATER PUMP ...................................................22
Component .......................................................... ....22
Removal and Installation .........................................22
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
27
Component .......................................................... ....27
Removal and Installation .........................................27
WATER OUTLET AND WATER PIPING ..........29
Component ..............................................................29
Removal and Installation .........................................29
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
31
Standard and Limit ..................................................31
VK45DE
SERVICE INFORMATION .. .........................
32
PRECAUTIONS .................................................32
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
32
PREPARATION .................................................33
Special Service Tool ................................................33
Commercial Service Tool ........................................33
OVERHEATING CAUSE ANALYSIS ................34
Troubleshooting Chart .............................................34
COOLING SYSTEM ..........................................36
Cooling Circuit .........................................................36
System Chart ...........................................................36
ENGINE COOLANT ..........................................37
Inspection ................................................................37
Changing Engine Coolant ........................................37
RADIATOR ....................................... .................40
Component .......................................................... ....40
Removal and Installation .........................................40
Checking Radiator Cap ...........................................42
Checking Radiator ...................................................43
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CO-2
RADIATOR (ALUMINUM TYPE) .......................44
Component .......................................................... ...44
Disassembly and Assembly ....................................44
COOLING FAN ..................................................48
Component (Crankshaft Driven type) .................. ...48
Removal and Installation ........................................48
Component (Motor Driven Type) ............................49
Removal and Installation ........................................49
Disassembly and Assembly (Motor Driven Type) ...49
WATER PUMP ................................................ ...50
Component .......................................................... ...50
Removal and Installation .........................................50
THERMOSTAT AND WATER CONTROL
VALVE ...............................................................
52
Component .......................................................... ...52
Removal and Installation .........................................53
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
55
Standard and Limit ............................................... ...55
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PREPARATIONCO-5
< SERVICE INFORMATION > [VQ35DE]
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PREPARATION
Special Service ToolINFOID:0000000001325840
The actual shapes of Kent-Moore t
ools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001325841
Tool number
(Kent-Moore No.)
Tool name Description
KV99103510
(—)
Radiator plate pliers A Installing radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers B Removing radiator upper and lower tanks
K V 1 0 1111 0 0
(J37228)
Seal cutter Removing chain tensioner cover and water
pump cover
S-NT224
S-NT225
NT046
Tool name
Description
Tube presser
(—) Pressing the tube of liquid gasket
Power tool Loosening nuts and bolts
S-NT052
PBIC0190E
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CO-6
< SERVICE INFORMATION >[VQ35DE]
PREPARATION
Radiator cap tester Checking radiator and radiator cap
Radiator cap tester adapter
(J33984-A)Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
Tool name
Description
PBIC1982E
S-NT564
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OVERHEATING CAUSE ANALYSISCO-7
< SERVICE INFORMATION > [VQ35DE]
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OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001325842
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
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