air filter INFINITI FX35 2008 Service Manual

QUICK REFERENCE CHART FX35/FX45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N (50 kg, 110 lb) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum –1° 18′ (–1.30°)
Nominal –0° 48′ (–0.80°)
Maximum – 0° 18′ (– 0.30°)
Total toe-inDistance Minimum 2.4 mm (0.09 in)
Nominal 4.7 mm (0.19 in)
Maximum 7.0 mm (0.28 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 05′ (0.08°)
Nominal 0° 10′ (0.17°)
Maximum 0° 15′ (0.25°)
Front brake Pad repair limit 2.0 mm (0.079 in)
Rotor wear limit 32.0 mm (1.260 in)
Rear brake Pad repair limit 2.0 mm (0.079 in)
Rotor wear limit 14.0 mm (0.551 in)
Pedal free height 161.5 - 171.5 mm (6.358 - 6.752 in)
Pedal depressed height* More than 95 mm (3.74 in)
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant (With reservoir tank)VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine (VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine (VK45DE)Drain and refill
With oil filter change 5.8 6 - 1/8 qt
Without oil filter change 5.2 5 - 1/2 qt
Dry engine (Overhaul) 7.0 7 - 3/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2008

AT-14
< SERVICE INFORMATION >
A/T FLUID
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and of the cooler outlethose.
9. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose for 10 seconds to force out any
remaining ATF.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the A/T fluid cooler steel lines to the A/T.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the A/T by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi) through each steel line from the cooler
side back toward the transmission for 10 seconds to force out any remaining ATF.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform "A/T FLUID COOLER DIAGNOSIS PROCEDURE".
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exte rior may lead to inaccurate debris identification.
1. Position an oil pan under the A/T's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
 Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner.
 Spray Transmission Cooler Cleaner only with adequate
ventilation.
 Avoid contact with eyes and skin.
 Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until ATF flows out of the cooler inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose.
SCIA3832E
SCIA3831E
SCIA3833E
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A/T FLUIDAT-15
< SERVICE INFORMATION >
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6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet hose.
8. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose to force any remaining ATF into
the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform "A/T FLUID COOL ER INSPECTION PROCEDURE".
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1 mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debr is are found that are over 1 mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The A/T fluid
cooler/radiator must be replac ed and the inspection procedure is
ended. Refer to CO-13
and CO-16 (for VQ35DE), CO-40 and
CO-44
(for VK45DE).
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA3834E
SCIA2967E
SCIA7031E
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ATC-2
Removal and Installation .......................................101
INTAKE SENSOR ............................................102
Removal and Installation ..................................... ..102
BLOWER UNIT ................................................103
Removal and Installation ..................................... ..103
Disassembly and Assembly ...................................104
BLOWER MOTOR ...........................................105
Removal and Installation ..................................... ..105
INTAKE DOOR MOTOR ..................................106
Removal and Installation ..................................... ..106
IN-CABIN MICROFILTER ................................107
Removal and Installation ..................................... ..107
HEATER & COOLING UNIT ASSEMBLY .......108
Removal and Installation ..................................... ..108
Disassembly and Assembly ...................................111
MODE DOOR MOTOR ....................................113
Removal and Installation ..................................... ..113
AIR MIX DOOR MOTOR ..................................114
Removal and Installation ..................................... ..114
HEATER CORE ...............................................115
Removal and Installation ..................................... ..115
DUCTS AND GRILLES ....................................116
Removal and Installation ..................................... ..116
REFRIGERANT LINES ....................................120
HFC-134a (R-134a) Service Procedure .............. ..120
Component .......................................................... .121
Removal and Installation of Compressor ..............123
Removal and Installation of Compressor Clutch ...125
Removal and Installation of Low-Pressure Flexi-
ble Hose ............................................................... .
128
Removal and Installation of High-pressure Flexi-
ble Hose ................................................................
129
Removal and Installation of Low-Pressure Pipe 1
(Engine Compartment) ..........................................
131
Removal and Installation of High-pressure Pipe 1
and 2 (Engine Compartment) ................................
132
Removal and Installation of Low-Pressure Pipe 2
and High-pressure Pipe 3 .....................................
133
Removal and Installation of Liquid Tank ...............134
Removal and Installation of Condenser ................135
Removal and Installation of Refrigerant Pressure
Sensor .................................................................. .
137
Removal and Installation of Evaporator ................137
Removal and Installation of Expansion Valve .......138
Checking of Refrigerant Leaks ............................. .138
Checking System for Leaks Using the Fluorescent
Leak Detector ........................................................
138
Dye Injection .........................................................139
Electrical Leak Detector ........................................139
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
142
Compressor ......................................................... .142
Lubricant ...............................................................142
Refrigerant ............................................................142
Engine Idling Speed ..............................................142
Belt Tension ..........................................................142
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IN-CABIN MICROFILTERATC-107
< SERVICE INFORMATION >
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IN-CABIN MICROFILTER
Removal and InstallationINFOID:0000000001328210
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing in-cabin microfilter into blower unit.
REPLACEMENT TIMING
Replace in-cabin microfilter.
Refer to MA-5, "
Schedule 1" in Schedule 1 and MA-7, "Schedule 2" in Schedule 2.
When replacing filter, affix a caution label inside the glove box.
REPLACEMENT PROCEDURES
1. Remove instrument passenger lower panel. Refer to IP-10.
2. Remove filter cover, and then remove in-cabin microfilter.
3. Take out in-cabin microfilter from blower unit.
4. Replace with new one and reinstall on blower unit.
5. Reinstall instrument passenger lower panel.
RJIA1331E
RJIA2040E
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BASIC SERVICE PROCEDUREEC-87
< SERVICE INFORMATION > [VQ35DE]
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1.
Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and el iminate the cause of the incident.
It is useful to perform EC-131
.
5. If any of the following conditi ons occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
 Engine stalls.
 Erroneous idle.
Fuel Pressure CheckINFOID:0000000001325926
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
 Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
 Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to “FUEL PRESSURE RELEASE”.
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.  Fuel hoses and fuel tubes for clogging
 Fuel filter for clogging
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB1571E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EC-134
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Check “A/F ALPHA-B1”, “A/F ALPHA-B2” for approximat
ely 1 minute because they may fluctuate. It is NG
if the indication is out of the SP value even a little.
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2.
NG (More than the SP value)>>GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25.
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detec ted after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6.CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-87, "
Fuel Pressure Check".)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-87, "
Fuel Pressure Check". GO
TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-558
.)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-87, "
Fuel Pressure Check".)
If OK, replace fuel pressure regulator.
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DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
EC-281
< SERVICE INFORMATION > [VQ35DE]
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OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
 Fuel pump and circuit (Refer to EC-558
.)
 Fuel pressure regulator (Refer to EC-87, "
Fuel Pressure Check")
 Fuel lines (Refer to FL-3, "
Checking Fuel Line".)
 Fuel filter for clogging
>> Repair or replace.
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-III)>>GO TO 7.
OK (Without COUSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose c onnections in the mass air flow sensor circuit or
ground. Refer to EC-175
.
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> GO TO 10.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-552
.
8.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Turn ignition switch OFF. At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
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EC-312
< SERVICE INFORMATION >[VQ35DE]
DTC P0300, P0301,
P0302, P0303, P0304, P0305, P0306 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to MA-17, "
Changing Spark Plugs
(Platinum-Tipped Type)".
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-17, "
Changing
Spark Plugs (Platinum-Tipped Type)".
10.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-100, "
On-Vehicle Service".
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 .CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-87, "
Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
 Fuel pump and circuit (Refer to EC-558
.)
 Fuel pressure regulator (Refer to EC-87, "
Fuel Pressure Check".)
 Fuel lines (Refer to MA-15, "
Checking Fuel Line".)
 Fuel filter for clogging
>> Repair or replace.
13.CHECK IGNITION TIMING
Check the following items. Refer to EC-80, "
Basic Inspection".
OK or NG
OK >> GO TO 14.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
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BASIC SERVICE PROCEDUREEC-665
< SERVICE INFORMATION > [VK45DE]
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Fuel Pressure CheckINFOID:0000000001326522
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in
“WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres- sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
 Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
 Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Install the inline fuel quick disconnected fitting A between fuel damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.  Fuel hoses and fuel tubes for clogging
 Fuel filter for clogging
 Fuel pump
 Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB1482E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB3244E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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