engine stall INFINITI FX35 2008 Service Manual

ACC-1
ENGINE
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CONTENTS
ACCELERATOR CONTROL SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
ACCELERATOR CONTROL SYSTEM ..............3
Component .......................................................... .....3
Removal and Installation ..........................................3
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ACS-14
< SERVICE INFORMATION >[ICC]
LASER BEAM AIMING ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT
OutlineINFOID:0000000001328812
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:
 Adjust laser beam aiming at a horizontal place as
far as 12 m (39 ft) forward the vehicle can be seen.
 Adjust laser beam aiming 5 seconds after starting engine.
 Never view ICC sensor integrated un it body window directly during laser beam aiming adjustment.
 Follow the CONSULT-III when adju sting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-III).
 Never ride on vehicle during l aser beam aiming adjustment.
 Idle and turn headlamps OFF duri ng laser beam aiming adjustment.
PreparationINFOID:0000000001328813
 Adjust the tire pressure to the specified value.
 See that there is no load in the vehicle.
 Coolant, engine oil filled up to correct level and full fuel tank.
 Shift the gear into “P” position and release the parking brake.
 Clean the ICC sensor with a soft cloth.
Outline of Adjustment ProcedureINFOID:0000000001328814
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSUL T-III. (Turn manually the screw for up-down position
adjustment. ICC sensor automatically adjust the right-left position.)
Setting the ICC Target BoardINFOID:0000000001328815
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at the center.
SKIA6179E
SKIA5974E
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AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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PRECAUTIONSAT-7
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PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612925
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
 To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution for On Board Diagnosis (OBD) System of A/T and EngineINFOID:0000000001327123
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
 Be sure to turn the ignition sw itch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/s hort circuit of related switches, sensors, solenoid
valves, etc. Will cause the MIL to light up.
 Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
 Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to li ght up due to a short circuit.
 Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
 Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
PrecautionINFOID:0000000001327124
 Before connecting or disco nnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect the
battery cable from the negative terminal. Because battery
voltage is applied to TCM even if ignition switch is turned
OFF.
SEF289H
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A/T FLUIDAT-11
< SERVICE INFORMATION >
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A/T FLUID
Changing A/T FluidINFOID:0000000001327128
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.
 To replace the ATF, pour in new ATF at the A/T fluid chargingpipe with the engine idling, at the same time drain the old ATF
from the radiator cooler hose return side.
 When the color of the ATF coming out is almost same as the
color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% increase of
the stipulated amount.
CAUTION:
 Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.
 Using ATF other than Genuine NISSAN Matic J AT F will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the warranty.
 When filling ATF, take care not to scatter heat generating parts such as exhaust.
 Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 11 , "
Checking A/T Fluid". If ATF is still dirty, repeat step 2.
through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt.
Checking A/T FluidINFOID:0000000001327129
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:ATF: Genuine NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
SCIA7120E
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TROUBLE DIAGNOSISAT-41
< SERVICE INFORMATION >
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000001327148
If some DTCs are displayed at the same time, per form inspections one by one based on the following priority
chart.
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
.
Fail-SafeINFOID:0000000001327149
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under s pecial conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the ti re rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, t he customer's vehicle has returned to normal, so handle according to the
“WORK FLOW” (Refer to AT- 4 2
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FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the trans-
mission and from combination meter so normal driving is possible even if there is a malfunction in one of the
systems. And if vehicle speed sens or A/T (revolution sensor) has unus ual cases, 5th gear and manual mode
are prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre- determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters t he TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is di sabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
A/T Interlock
 If there is an A/T interlock judgment malfunction, t he A/T is fixed in 2nd gear to make driving possible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine r evolution sensor malfunction.
 When the coupling pattern below is detected, the fail- safe action corresponding to the pattern is performed.
A/T 1st Engine Braking
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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TROUBLE DIAGNOSISAT-45
< SERVICE INFORMATION >
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Diagnostic Worksheet Chart
Customer name MR/MS Model and Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency
❏ Continuous ❏ Intermittent ( times a day)
Symptoms ❏ Vehicle does not move. ( ❏ Any position ❏ Particular position)
❏ No up-shift ( ❏ 1st → 2nd ❏ 2nd → 3rd ❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift ( ❏ 5th → 4th ❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip ( ❏ N → D ❏ Lock-up ❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
A/T CHECK indicator lamp ❏ Continuously lit ❏ Not lit
Malfunction indicator lamp (MIL) ❏ Continuously lit ❏ Not lit
1 ❏ Read the item on cautions concerning fail-safe and understand the customer's complaint. AT- 4 1
2❏
A/T fluid inspection AT- 4 9❏ Leak (Repair leak location.)
❏ State
❏ Amount
3 ❏
Stall test and line pressure test AT- 4 9
❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch ❏
1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:
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AT-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/T fluid temperature is 50 to 80 °C (122 to 176 °F). Check the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Start engine, apply foot brake, and place selector lever in “D” position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
8. Cool down the ATF. CAUTION:
Run the engine at idle for at least 1 minute.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
SAT647B
SCIA7463E
Stall speed
VQ35DE engine: 2,650 - 2,950 rpm
VK45DE engine: 2,260 - 2,560 rpm
SAT514G
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TROUBLE DIAGNOSISAT-51
< SERVICE INFORMATION >
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9. Repeat steps 5 through 8 with selector lever in “R” position.
Judgement of Stall Test
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the ATF reaches in range of 50 to 80°C (122 to
176 °F), then inspect the amount of ATF and replenish if necessary.
NOTE:
The A/T fluid temperature rises in range of 50 to 80°C (122 to 176 °F) during 10 minutes of driving.
3. Remove the front propeller shaft from vehicle (with AWD models). Refer to PR-4, "
Removal and Installa-
tion".
4. After warming up remove the oil pressure detection plug and install the oil pressure gauge [ST2505S001(J-34301-C)].
CAUTION:
When using the oil pressure ga uge, be sure to use the O-
ring attached to the oil pressure detection plug.
Selector lever position Expected problem location
“D”, “M” “R”
Stall speed HO
 Forward brake
 Forward one-way clutch
 1st one-way clutch
 3rd one-way clutch
O H  Reverse brake L L  Engine and torque converter one-way clutch
H H  Line pressure low
Does not shift-up “D ” or “M” position 1 → 2 Slipping in 2nd, 3rd or 4th gear Direct clutch slippage
Does not shift-up “D ” or “M” position 2 → 3 Slipping in 3rd, 4th or 5th gear High and low reverse clutch slippage
Does not shift-up “D ” or “M” position 3 → 4 Slipping in 4th or 5th gear Input clutch slippage
Does not shift-up “D ” or “M” position 4 → 5 Slipping in 5th gear Front brake slippage
SCIA2187E
SCIA5309E
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AT-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
5. Securely engage the parking brake so that the tires do not turn.
6. Start the engine, then measure the line pressure at both idle andthe stall speed.
CAUTION:
 Keep the brake pedal pressed all the way down duringmeasurement.
 When measuring the line pressure at the stall speed, refer to "STALL TEST".
7. After the measurements are complete, install the oil pressure detection plug and tighten to the specified torque.
CAUTION:
 Do not reuse the O-ring.
 Apply ATF to the O-ring.
Line Pressure
Judgement of Line Pressure Test
SCIA7463E
:7.3 N·m (0.74 kg-m, 65 in-lb)SAT493G
Engine speed Line pressure kPa (kg/cm
2, psi)
“R” position “D” and “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Judgement Possible cause
Idle speed Low for all positions
(“P”, “R”, “N”, “D”,
“M”)
Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
 Pressure regulator valve or plug sticking or spring fatigue
Oil strainer
⇒ oil pump ⇒ pressure regulator valve passage oil leak
 Engine idle speed too low
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
 Accelerator pedal position signal malfunction
 ATF temperature sensor malfunction
 Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
 Pressure regulator valve or plug sticking
: