spark plug INFINITI FX35 2008 Service Manual

QUICK REFERENCE CHART FX35/FX45
QUICK REFERENCE CHART FX35/FX45PFP:00000
ENGINE TUNE-UP DATA (VQ35DE)ELS0003W
Engine modelVQ35DE
Firing order1-2-3-4-5-6
Idle speed
A/T (In “P” or “N” position)rpm
650 ± 50
Ignition timing (BTDC at idle speed)
A/T (In “P” or “N” position)15° ± 5°
Drive BeltDeflection adjustment Unit: mm (in) Tension adjustment Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjust-
ment
Alternator and power
steering oil pump belt7 (0.28)7 - 8
(0.28 - 0.31)6 - 7
(0.24 - 0.28)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compresor belt 12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(47.9 -
5 7 . 0 ,
106 - 126)
Applied pushing force 98N (10kg, 22lb) —
Radiator cap relief pressure
kPa (kg/cm
2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Cooling system leakage testing pressure
kPa (kg/cm
2 , psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
Standard 1,275 (13.0, 185) /300
Minimum 981 (10.0, 142) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
2008

QUICK REFERENCE CHART FX35/FX45
ENGINE TUNE-UP DATA (VK45DE)
FRONT WHEEL ALIGNMENT (Unladen* )
ELS0003X
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Engine modelVK45DE
Firing order1-8-7-3-6-5-4-2
Idle speed
A/T (In “P” or “N” position) rpm650 ± 50
Ignition timing (BTDC at idle speed)
A/T (In “P” or “N” position)12° ± 5°
Tensions of drive belts Auto adjustment by auto tensioner
Radiater cap relief pressure
kPa (kg/cm
2 , psi)
78 - 98 (0.8-1.0 , 11-14) Standard
Limit 59 (0.6, 9)
Cooling system leakage testing pressure
157 (1.6, 23)
kPa (kg/cm
2 , psi)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
1,320 (13.5, 191) /300 Standard
Minimum 1,130 (11.5, 164) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Camber Degree minute (Decimal degree) Minimum –1° 29′ (–1.48°)
Nominal –0° 44′ (–0.73°)
Maximum 0° 01′ (0.02°)
Left and right difference 45′ (0.75°) or less
Caster Degree minute (Decimal degree) Minimum 3° 02′ (3.03°)
Nominal 3° 47′ (3.78°)
Maximum 4° 32′ (4.53°)
Left and right difference 45′ (0.75°) or less
Kingpin inclination Degree minute (Decimal degree) Minimum 12° 20′ (12.33°)
Nominal 13° 05′ (13.08°)
Maximum 13° 50′ (13.83°)
Total toe-in Distance Minimum 0.6 mm (0.024 in)
Nominal 1.6 mm (0.063 in)
Maximum 2.6 mm (0.102 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 01′ (0.02°)
Nominal 0° 04′ (0.06°)
Maximum 0° 06′ (0.10°)
Wheel turning angle (Full turn) Inside Minimum 32° 00 (32.0°)
Degree minute (Decimal degree) Nominal 35° 00 (35.0°)
Maximum 36° 00 (36.0°)
Outside
Nominal 30° 00 (30.0°)
Degree minute (Decimal degree)
2008

TROUBLE DIAGNOSISEC-89
< SERVICE INFORMATION > [VQ35DE]
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TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001325927
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air c
ontrol system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output si gnals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on “WORK FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on “DIAGNOSTIC WORKSHEET” should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-124
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
VHCL SPD CUTNON/
CUT  Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set
speed.
CUT: Vehicle speed increased to excessively high
compared with the ASCD set speed, and ASCD op-
eration is cut off.
LO SPEED CUT NON/
CUT  Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set
speed.
CUT: Vehicle speed decreased to excessively low
compared with the ASCD set speed, and ASCD op-
eration is cut off.
AT OD MONITOR ON/OFF  Indicates [ON/OFF] condition of A/T O/D according
to the input signal from the TCM.
AT OD CANCEL ON/OFF  Indicates [ON/OFF] condition of A/T O/D cancel
signal sent from the TCM.
DIST SW ON/OFF  Indicates [ON/OFF] condition from DISTANCE
switch signal.
CRUISE LAMP ON/OFF  Indicates [ON/OFF] condition of CRUISE lamp de-
termined by the ECM according to the input signals.
SET LAMP ON/OFF  Indicates [ON/OFF] condition of SET lamp deter-
mined by the ECM according to the input signals.
A/F ADJ-B1 —  Indicates the correction of factor stored in ECM. The factor is calculated from the difference be-
tween the target air-fuel ratio stored in ECM and the
air-fuel ratio calculated from A/F sensor 1 signal.
A/F ADJ-B2

w
Monitored item Unit Description Remarks
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION  Engine: Return to the original
trouble condition
 Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
 Harness and connectors
 Fuel injector
 Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING  Engine: Return to the original
trouble condition
 Timing light: Set
 Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
 Perform Idle Air Volume Learning.
POWER BAL-
ANCE  Engine: After warming up, idle the
engine.
 A/C switch: OFF
 Selector lever: P or N
 Cut off each fuel injector signal one at a time using CONSULT-III. Engine runs rough or dies.
 Harness and connectors
 Compression
 Fuel injector
 Power transistor
Spark plug
 Ignition coil
COOLING FAN* Ignition switch: ON
 Turn the cooling fan “HI”, “MID”,
“LOW” and “OFF” using CON-
SULT-III. Cooling fan moves and stops.
 Harness and connectors
 Cooling fan motor
 IPDM E/R
ENG COOLANT
TEMP  Engine: Return to the original
trouble condition
 Change the engine coolant tem-
perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.  Harness and connectors
 Engine coolant temperature sen-
sor
 Fuel injector
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-308
< SERVICE INFORMATION >[VQ35DE]
DTC P0300, P0301,
P0302, P0303, P0304, P0305, P0306 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306 MULTIPLE CYL-
INDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
On Board Diagnosis LogicINFOID:0000000001326131
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary , ECM can determine that a misfire is occurring.
The misfire detection logic consists of the following two conditions.
1. One Trip Detection Logic (Three Way Catalyst Damage) On the 1st trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can dam age the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on.
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration) For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
DTC Confirmation ProcedureINFOID:0000000001326132
CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv-
ing.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON, and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine and let it idle for about 15 minutes.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300
0300 Multiple cylinder misfire
detected
Multiple cylinder misfire.
 Improper spark plug
 Insufficient compression
 Incorrect fuel pressure
 Fuel injector circuit is open or shorted
 Fuel injector
 Intake air leak
 Ignition signal circuit is open or shorted
 Lack of fuel
 Signal plate
 Air fuel ratio (A/F) sensor 1
 Incorrect PCV hose connection
P0301
0301
No.1 cylinder misfire de-
tected
No. 1 cylinder misfires.
P0302
0302 No. 2 cylinder misfire
detected
No. 2 cylinder misfires.
P0303
0303 No. 3 cylinder misfire
detected
No. 3 cylinder misfires.
P0304
0304 No. 4 cylinder misfire
detected
No. 4 cylinder misfires.
P0305
0305 No. 5 cylinder misfire
detected
No. 5 cylinder misfires.
P0306
0306 No. 6 cylinder misfire
detected
No. 6 cylinder misfires.
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DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
EC-311
< SERVICE INFORMATION > [VQ35DE]
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OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-552
.
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure. NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
12. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-569
.
8.CHECK SPARK PLUGOperating sound should exist.
Spark should be generated.
PBIB1603E
PBIB2325E
Spark should be generated.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-312
< SERVICE INFORMATION >[VQ35DE]
DTC P0300, P0301,
P0302, P0303, P0304, P0305, P0306 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to MA-17, "
Changing Spark Plugs
(Platinum-Tipped Type)".
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-17, "
Changing
Spark Plugs (Platinum-Tipped Type)".
10.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-100, "
On-Vehicle Service".
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 .CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-87, "
Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
 Fuel pump and circuit (Refer to EC-558
.)
 Fuel pressure regulator (Refer to EC-87, "
Fuel Pressure Check".)
 Fuel lines (Refer to MA-15, "
Checking Fuel Line".)
 Fuel filter for clogging
>> Repair or replace.
13.CHECK IGNITION TIMING
Check the following items. Refer to EC-80, "
Basic Inspection".
OK or NG
OK >> GO TO 14.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
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EC-332
< SERVICE INFORMATION >[VQ35DE]
DTC P0420, P0430 THREE
WAY CATALYST FUNCTION
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
On Board Diagnosis LogicINFOID:0000000001326157
The ECM monitors the switching frequency ratio of air fuel ratio (A/F) sensor 1 and heated oxygen sensor 2.
A three way catalyst 1 with high oxygen storage capacity will indicate a low switching frequency of heated oxy-
gen sensor 2. As oxygen storage capacity decreas es, the heated oxygen sensor 2 switching frequency will
increase.
When the frequency ratio of air fuel ratio (A/F) sens or 1 and heated oxygen sensor 2 approaches a specified
limit value, the three way catalyst 1 malfunction is diagnosed.
DTC Confirmation ProcedureINFOID:0000000001326158
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
If not, warm up engine and go to next step when “C OOLAN TEMP/S” indication reaches to 70°C (158 °F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “S RT WORK SUPPORT” mode with CONSULT-III.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to “CMPLT” (It
will take approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70 °C (158 °F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-III.
13. Confirm that the 1st trip DTC is not detected. If 1st trip DTC is detected, go to EC-333, "
Diagnosis Procedure".
PBIB1923E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1) Catalyst system efficien-
cy below threshold  Three way catalyst 1 does not operate prop-
erly.
 Three way catalyst 1 does not have enough oxygen storage capacity.  Three way catalyst 1
 Exhaust tube
 Intake air leaks
 Fuel injector
 Fuel injector leaks
 Spark plug
 Improper ignition timing
P0430
0430
(Bank 2)
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EC-334
< SERVICE INFORMATION >[VQ35DE]
DTC P0420, P0430 THREE
WAY CATALYST FUNCTION
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-80, "
Basic Inspection".
5.CHECK FUEL INJECTOR
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42 and ground with CONSULT-III or tester.
Refer to Wiring Diagram for fuel injector, EC-553, "
Wiring Dia-
gram".
OK or NG
OK >> GO TO 6.
NG >> Perform EC-554, "
Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect ECM harness connector disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure. NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel
pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be
checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
12. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
Voltage: Battery voltage
PBIB2250E
Spark should be generated.
PBIB1603E
PBIB2325E
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-335
< SERVICE INFORMATION > [VQ35DE]
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OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF
IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-569
.
8.CHECK SPARK PLUG
Check the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace spark plug (s) with standard type one (s). For spark plug type ignition coil. Refer to MA-17,
"Changing Spark Plugs (Platinum-Tipped Type)".
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-17, "
Changing
Spark Plugs (Platinum-Tipped Type)".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-45
.
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-139
.
Trouble is fixed.>> INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly. Spark should be generated.
SEF156I
Spark should be generated.
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