stall INFINITI M35 2006 Factory Service Manual

LT-62
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
Headlamp High Beam Does Not Illuminate (Both Sides)NKS003OW
1. CHECK COMBINATION SWITCH INPUT SIGNAL
With CONSULT-II
1. Select “BCM” on CONSULT-II. Select “HEAD LAMP” on
“SELECT TEST ITEM” screen.
2. Select “DATA MONITOR” on “SELECT DIAG MODE” screen.
Make sure that “HI BEAM SW” turns ON-OFF linked with opera-
tion of lighting switch.
Without CONSULT-II
Refer to LT- 2 4 0 , "
Combination Switch Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Check combination switch (lighting switch). Refer to LT-240, "
Combination Switch Inspection" .
2. HEADLAMP ACTIVE TEST
With CONSULT-II
1. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on
“SELECT DIAG MODE” screen.
2. Select “LAMPS” on “SELECT TEST ITEM” screen.
3. Touch “HI” screen.
4. Make sure headlamp high beam operation.
Without CONSULT-II
1. Start auto active test. Refer to PG-24, "
Auto Active Test" .
2. Make sure headlamp high beam operation.
OK or NG
OK >> GO TO 3.
NG >> GO TO 4.
3. CHECK IPDM E/R
1. Select “IPDM E/R” on CONSULT-II. Select “DATA MONITOR”
on “SELECT DIAG MODE” screen.
2. Make sure “HL LO REQ” and “HL HI REQ” turns ON when light-
ing switch is in HI position.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> Replace BCM. Refer to BCS-17, "
Removal and Installa-
tion of BCM" . When lighting switch is
HIGH position: HI BEAM SW ON
PKIA7585E
Headlamp high beam should operate
(Headlamp high beam repeats ON–OFF every 1 second).
Headlamp high beam should operate.
SKIA5774E
When lighting switch is
HIGH position: HL LO REQ ON
: HL HI REQ ON
PKIA7638E

LT-64
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
6. CHECK BULB
Check bulbs of lamp (both side).
OK or NG
OK >> Check connecting condition headlamp harness connector.
NG >> Replace headlamp bulb.
7. CHECK CIRCUIT BETWEEN IPDM E/R AND FRONT COMBINATION LAMP
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector (A) and
front combination lamp (RH and LH) harness connector (B).
4. Check harness continuity between IPDM E/R harness connector
(A) and ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> Repair harness or connector.
CircuitAB
Continuity
Connector Terminal Connector Terminal
RH
E727 E47 6
Ye s
LH 28 E54 6
A
GroundContinuity
Connector Terminal
RH
E727
No
LH 28
SKIB4753E

LT-66
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
3. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front headlamp RH or LH harness
connector and ground.
OK or NG
OK >> Check connecting condition headlamp harness connec-
tor.
NG >> Repair harness or connector.
4. CHECK CIRCUIT BETWEEN IPDM E/R AND FRONT COMBINATION LAMP
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and front combination lamp RH or LH connector.
3. Check harness continuity between IPDM E/R harness connector
(A) and front combination lamp RH or LH harness connector (B).
4. Check harness continuity between IPDM E/R harness connector
(A) and ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> Repair harness or connector.
High Beam Indicator Lamp Does Not IlluminateNKS003OY
1. CHECK BULB
Check bulb of high beam indicator lamp.
OK or NG
OK >> Replace combination meter.
NG >> Replace indicator bulb.
Front combination lamp
connectorTerminal
GroundContinuity
RH E47 2
Ye s
LH E54 2
SKIB4750E
CircuitAB
Continuity
Connector Terminal Connector Terminal
RH
E727 E47 6
Ye s
LH 28 E54 6
A
GroundContinuity
Connector Terminal
RH
E727
No
LH 28
SKIB4753E

HEADLAMP (FOR USA) - XENON TYPE -
LT-67
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
Headlamp Low Beam Does Not Illuminate (Both Sides)NKS003OZ
1. CHECK COMBINATION SWITCH INPUT SIGNAL
With CONSULT-II
1. Select “BCM” on CONSULT-II. Select “HEAD LAMP” on
“SELECT TEST ITEM” screen.
2. Select “DATA MONITOR” on “SELECT DIAG MODE” screen.
Make sure that “HEAD LAMP SW 1” and “HEAD LAMP SW 2”
turns ON-OFF linked with operation of lighting switch.
Without CONSULT-II
Refer to LT-240, "
Combination Switch Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Check combination switch (lighting switch). Refer to LT- 2 4 0 , "
Combination Switch Inspection" .
2. HEADLAMP ACTIVE TEST
With CONSULT-II
1. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on
“SELECT DIAG MODE” screen.
2. Select “LAMPS” on “SELECT TEST ITEM” screen.
3. Touch “LO” screen.
4. Make sure headlamp low beam operation.
Without CONSULT-II
1. Start auto active test. Refer to PG-24, "
Auto Active Test" .
2. Make sure headlamp low beam operation.
OK or NG
OK >> GO TO 3.
NG >> GO TO 4.
3. CHECK IPDM E/R
1. Select “IPDM E/R” on CONSULT-II. Select “DATA MONITOR”
on “SELECT DIAG MODE” screen.
2. Make sure “HL LO REQ” turns ON when lighting switch is in
2ND position.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> Replace BCM. Refer to BCS-17, "
Removal and Installa-
tion of BCM" . When lighting switch is 2ND
position: HEAD LAMP SW 1 ON
: HEAD LAMP SW 2 ON
PKIA7586E
Headlamp low beam should operate.
Headlamp low beam should operate.
SKIA5774E
When lighting switch is 2ND
position: HL LO REQ ON
PKIA7644E

HEADLAMP (FOR USA) - XENON TYPE -
LT-69
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
6. CHECK CIRCUIT BETWEEN IPDM E/R AND FRONT COMBINATION LAMP
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector (A) and
front combination lamp (RH and LH) harness connector (B).
4. Check continuity between IPDM E/R harness connector (A) and
ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> Repair harness or connector.
CircuitAB
Continuity
Connector Terminal Connector Terminal
RH
E720 E47 8
Ye s
LH 30 E54 8
A
GroundContinuity
Connector Terminal
RH
E720
No
LH 30
SKIB4760E

HEADLAMP (FOR USA) - XENON TYPE -
LT-71
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
3. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front combination lamp RH or LH har-
ness connector and ground.
OK or NG
OK >> Check headlamp harness and connectors.
NG >> Repair harness or connector.
4. CHECK CIRCUIT BETWEEN IPDM E/R AND FRONT COMBINATION LAMP
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector (A) and
front combination lamp RH or LH harness connector (B).
4. Check continuity between IPDM E/R harness connector (A) and
ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> Repair harness or connector.
Front combination lamp
connectorTe r m i n a l
GroundContinuity
RH E47 4
Ye s
LH E54 4
SKIB4759E
CircuitAB
Continuity
Connector Terminal Connector Terminal
RH
E720 E47 8
Ye s
LH 30 E54 8
A
GroundContinuity
Connector Terminal
RH
E720
No
LH 30
SKIB4760E

LT-72
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
Headlamps Do Not Turn OFFNKS003P1
1. CHECK HEADLAMP TURN OFF
Make sure that lighting switch is OFF. And make sure headlamp turns off when ignition switch is turned OFF.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK COMBINATION SWITCH INPUT SIGNAL
Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “HEAD LAMP SW 1” and “HEAD LAMP SW 2” turns ON-
OFF linked with operation of lighting switch.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
NG >> Check combination switch (lighting switch). Refer to LT-
240, "Combination Switch Inspection" .
3. CHECK CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to BCS-15, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" . When lighting switch is OFF
position: HEAD LAMP SW 1 OFF
: HEAD LAMP SW 2 OFF
PKIA7588E
PKIA7627E

HEADLAMP (FOR USA) - XENON TYPE -
LT-73
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
General Information for Xenon Headlamp Trouble DiagnosisNKS003P2
In most cases, malfunction of xenon headlamp - "does not illuminate", "flickers" or "dark" - is caused by a mal-
functioning xenon bulb. A HID control unit or lamp housing, however, may be a cause of malfunction. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS003P3
Installation or removal of connector must be done with lighting switch OFF.
Disconnect the battery cable from the negative terminal or remove power fuse.
When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.
To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.
If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.
Never work with wet hands.
Using a tester for HID control unit circuit trouble diagnosis is prohibited.
Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.
Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.
When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS003P4
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly. [Malfunction in starter (boosting circuit) in xenon
headlamp housing]
NG >> INSPECTION END

HEADLAMP (FOR USA) - XENON TYPE -
LT-75
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.
Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS003P6
HEADLAMP (INNER) HIGH BEAM
1. Turn lighting switch OFF.
2. Disconnect negative battery cable or remove circuit fuse.
3. Remove air cleaner case when replacing bulb LH. Refer to EM-17, "
Removal and Installation" (VQ35) or
EM-177, "
Removal and Installation" (VK45).
4. Remove washer tank inlet when replacing bulb RH. Refer to WW-47, "
Removal and Installation of Washer
Ta n k" .
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Disconnect connector, and remove bulb.
SKIB4153E
Headlamp (inner) high beam : 12V - 60W (HB3)

LT-76
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
HEADLAMP (OUTER) LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect negative battery cable or remove circuit fuse.
3. Remove fender protector (front). Refer toEI-20, "
Removal and Installation" .
4. Turn plastic cap counterclockwise and unlock it.
5. Turn bulb socket (1) counterclockwise and unlock it.
6. Unlock retaining spring and remove bulb from headlamp.
PARKING LAMP (CLEARANCE LAMP)
1. Turn bulb socket counterclockwise and unlock it.
2. Remove bulb from its socket.
FRONT TURN SIGNAL LAMP
1. Remove washer tank inlet when replacing bulb RH. Refer to WW-47, "Removal and Installation of Washer
Ta n k" .
2. Remove air cleaner case when replacing bulb LH. Refer to EM-17, "
Removal and Installation" (VQ35) or
EM-177, "
Removal and Installation" (VK45).
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
FRONT SIDE MARKER LAMP
1. Turn off the fender protector (front) to obtain work space between the fender protector and fender.
2. Turn bulb socket counterclockwise and unlock it.
3. Remove bulb from its socket.
CAUTION:
After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness.
Removal and InstallationNKS003P7
Refer to LT-41, "Removal and Installation" .
NOTE:
After installation, perform aiming adjustment. Refer to LT- 7 4 , "
Aiming Adjustment" . Headlamp (outer) low beam : 12V - 35W (D2S)
SKIB4154E
Parking lamp (Clearance lamp) : 12V - 5W
Front turn signal lamp : 12V - 21W
Front side marker lamp : 12V - 5W