cooling INFINITI M35 2006 Factory Service Manual

EC-1248
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 January2006 M35/M45
15. CHECK COOLING FAN CONTROL MODULE POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect cooling fan relay harness connector.
3. Turn ignition switch ON.
4. Check voltage between cooling fan relay terminals 1, 3 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.
16. DETECT MALFUNCTIONING PART
Check the following.
10A fuse
Fuse block (J/B) connector E102
50A fusible link
Harness for open or short between cooling fan relay and fuse
Harness for open or short between cooling fan relay and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
17. CHECK COOLING FAN CONTROL MODULE POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E9.
3. Check harness continuity between the following;
Cooling fan relay terminal 2 and IPDM E/R terminal 56,
Cooling fan relay terminal 5 and cooling fan control module terminal 3.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 18.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
18. CHECK COOLING FAN RELAY
Refer to EC-1249, "
Component Inspection" .
OK or NG
OK >> GO TO 19.
NG >> Replace cooling fan relay.Voltage: Battery voltage
PBIA9511J
Continuity should exist.

DTC P1217 ENGINE OVER TEMPERATURE
EC-1249
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Revision: 2006 January2006 M35/M45
19. CHECK INTERMITTENT INCIDENT
Perform EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingNBS005KW
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-36, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionNBS005KX
COOLING FAN MOTORS -1 AND -2
Models With Sub Harneess
1. Disconnect cooling fan motor harness connector.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixtureMA-13
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-40
4Radiator capPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)CO-45
ON*25Coolant leaksVisual No leaksCO-40
ON*26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hotCO-55
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1239
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingCO-40
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankCO-40
OFF 11Water control valveRemove and inspect
the valveWithin the specified valueCO-55
OFF 12Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-233
13Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonEM-249

EC-1250
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 January2006 M35/M45
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Make sure that cooling fan speed of condition B is higher than that of A.
If NG, replace cooling fan motor.
Models Without Sub Harneess
1. Disconnect cooling fan control module harness connectors.
2. Supply cooling fan control module terminals with battery voltage
and check operation.
Make sure that cooling fan operates.
If NG, replace cooling fan motor.
COOLING FAN RELAY
1. Disconnect cooling fan relay harness connector.
2. Check continuity between terminals 3 and 5 under the following
conditions.
If NG, replace cooling fan relay.
ConditionTerminals
(+) ()
Cooling fan motorA1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
B 1, 2 3, 4
PBIB2738E
Cooling fan motorTerminals
(+) ()
145
267
PBID0262J
Conditions Continuity
12V direct current supply
between terminals 1 and 2Ye s
No current supply No
SEF090M

EC-1434
[VK45DE]
REFRIGERANT PRESSURE SENSOR
Revision: 2006 January2006 M35/M45
REFRIGERANT PRESSURE SENSORPFP:92136
Component DescriptionNBS005Q7
The refrigerant pressure sensor (1) is installed at the liquid tank of
the air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
PBIA9537J
PBIB2657E

EM-14
[VQ35DE]
ENGINE ROOM COVER
Revision: 2006 January2006 M35/M45
ENGINE ROOM COVERPFP:14049
ComponentsNBS004MS
Removal and InstallationNBS004MT
REMOVAL
CAUTION:
Do not damage or scratch cover when installing or removing.
Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" for removal and installation of engine cover.
Refer to EM-17, "AIR CLEANER AND AIR DUCT" for removal and installation of air duct (inlet).
Remove the washer tank cap before removing the engine room cover (RH).
Remove the engine room covers (RH and LH) by lifting the clipped point using a clip driver.
Major parts and inspection points under each cover are as follows; (numbered as in figure)
1. Upper side of engine assembly
2. Battery, relay box
3. Power steering fluid reservoir tank, engine coolant reservoir tank, relay box
4. Engine assembly front side, drive belts, cooling fan
5. Mass air flow sensor, air cleaner case
6. Brake master cylinder, brake booster
INSTALLATION
Installation is the reverse order of removal.
1. Engine cover 2. Battery cover 3. Engine room cover (RH)
4. Air duct (inlet) 5. Engine room cover (LH) 6. Brake master cylinder cover
A. Clip (secure at back surface)
PBIC3824E

EM-26
[VQ35DE]
EXHAUST MANIFOLD
Revision: 2006 January2006 M35/M45
EXHAUST MANIFOLDPFP:14004
ComponentsNBS004N4
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004N5
REMOVAL
WAR NING :
Perform the work when the exhaust and cooling system have completely cooled down.
1. Remove engine room cover (RH and LH). Refer to EM-14, "
ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air cleaner case and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Remove front and rear engine undercover with power tool.
5. Remove exhaust front tube and three way catalysts (right and left bank). Refer to EX-3, "
EXHAUST SYS-
TEM" .
6. Disconnect air fuel ratio sensor 1 (bank 1 and bank 2) harness connectors and remove harness clip.
1. Air fuel ratio sensor 1 (bank 1) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Stud bolt 6. Exhaust manifold (left bank)
7. Exhaust manifold cover (left bank) 8. Air fuel ratio sensor 1 (bank 2)
PBIC3200E

FRONT TIMING CHAIN CASE
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Revision: 2006 January2006 M35/M45
10. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
11. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

TIMING CHAIN
EM-65
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Revision: 2006 January2006 M35/M45
Removal and InstallationNBS004NK
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-54, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Remove engine room cover (RH and LH) Refer to EM-14, "ENGINE ROOM COVER" .
2. Remove front tire.
3. Disconnect the battery cable from the negative terminal.
4. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
5. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
.
6. Remove front and rear engine undercover with power tool.
7. Release the fuel pressure. Refer to EC-98, "
FUEL PRESSURE RELEASE" .
8. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
9. Remove radiator hose (upper and lower) and A/T fluid cooler hose. Refer to CO-14, "
RADIATOR" .
10. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
11. Separate engine harnesses removing their brackets from front timing chain case.
12. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
INTAKE MANIFOLD COLLEC-
TOR" .
13. Remove radiator cooling fan assembly. Refer to CO-22, "
COOLING FAN" .
14. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
15. Remove A/C compressor from bracket with piping connected, and temporarily secure it aside. Refer to
ATC-155, "
Removal and Installation of Compressor" .
16. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-29, "
POWER STEERING OIL PUMP" .
17. Remove power steering oil pump bracket. Refer to PS-29, "
POWER STEERING OIL PUMP" .
18. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
19. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
20. Remove intake valve timing control covers.
1. Timing chain tensioner (secondary) 2. Internal chain guide 3. Timing chain tensioner (secondary)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Camshaft sprocket (EXH) 9. Timing chain (secondary)
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Idler pulley bracket 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)

EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 January2006 M35/M45
c. Tighten crankshaft pulley bolt.
d. Place a matching mark (A) on crank pulley (1) aligning with the
matching (B) of crank pulley mounting bolt (2). Tighten the bolts
90 degrees (one marks).
NOTE:
The figure shows crankshaft pulley bolt with four marks.
Use an angle wrench (SST) for a crankshaft pulley bolt with
six–marks.
e. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
19. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.: 44.1 Nꞏm (4.5 kg-m, 33 ft-lb)
PBIC4627J
PBIC3821E

EM-92
[VQ35DE]
CAMSHAFT
Revision: 2006 January2006 M35/M45
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-137,
"SELF-DIAG RESULTS MODE" .
Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-98, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-84, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WA R N I N G :
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E