ECU INFINITI M35 2006 Factory Service Manual

BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Note 1: Confirm tire pressure is normal.
Note 2: Only AWD model.
Note 3: A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it
is an operation for checking.
Note 4: On and off timing for warning lamp and indicator lanp.Refer to BRC-33, "
ON and OFF Timing for Warning Lamp and Indicator
Lamp" .
Active TestNFS000QI
CAUTION:
Do not perform active test while driving vehicle.
Make sure to completely bleed air from brake system.
The active test cannot be performed with the ABS warning lamp, VDC indicator lamp, SLIP indica-
tor lamp and brake warning lamp are on.
ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.
Erase memory of ICC system after implementing active test. Refer to ACS-34, "Self-Diagnostic
Function" .
OPERATION PROCEDURE
1. Touch “START (NISSAN BASED VHCL)”, “ABS”, “ACTIVE TEST” in order on the CONSULT-II screen.
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on
ignition switch, “ABS” might not be displayed in the "SELECT SYSTEM" screen. In this case,
repeat the operation from step 1.
2. Touch “SELECT TEST ITEM” is displayed.
3. Touch necessary test item.
4. While “MAIN SIGNALS” indication is inverted, touch “START”.
5. “ACTIVE TEST” screen will be displayed so perform the following test.
SV/R OUTPUT
(Note 3)Solenoid valve relay activatedWhen the solenoid valve
relay is active (When igni-
tion switch OFF)ON
When the solenoid valve
relay is not active (in the
fail-safe mode)OFF
S M/R OUTPUTActuator motor and motor relay acti-
vatedWhen the actuator motor
and motor relay are active
(
ACTIVE TEST” with
CONSULT-II)ON
When the actuator motor
and motor relay are inac-
tiveOFF E: ECU INPUT SIGNALS M: MAIN SIGNALS S: SELECTION FROM MENU
SELECT
MONITOR
ITEM Monitor item Display contentData monitor
ConditionReference value in
normal operation
SFIA0591E

BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
3. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Perform Park/Neutral position switch inspection. Refer to AT- 11 3 , "
DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
Inspection 10: Stop Lamp Switch CircuitNFS000QU
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect stop lamp switch connector E124 and ABS actuator and electric
unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and so on. If
any malfunction is found, repair or replace terminal.
2. Reconnect connectors securely.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
Self-diagnosis results
STOP LAMP SW

TROUBLE DIAGNOSIS
BRC-49
[VDC/TCS/ABS]
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4. CHECK BRAKE FLUID LEVEL SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check continuity between brake fluid level switch harness con-
nector E23 and ABS actuator and electric unit (control unit) har-
ness connector E30.
OK or NG
OK >> Connect connector securely and perform self-diagnosis.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
Inspection 13: RAS Control Unit Circuit (With RAS)NFS000QX
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
SFIA3046E
ABS actuator and electric unit (control unit) Brake fluid level switch Continuity
431Yes
Ground No
Ground 2 Yes
Self-diagnosis results
RAS CIRCUIT

BRC-56
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Symptom 6 Vehicle Jerks During VDC/TCS/ABS ControlNFS000R9
1. SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
OK or NG
OK >> Normal.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnostic of ABS actuator and electric unit (control unit).
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis.
NO >> GO TO 3.
3. CHECK CONNECTOR
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4.
4. CHECK ECM AND A/T SELF-DIAGNOSIS RESULTS
Perform ECM and A/T self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
ECM: Refer to EC-100, "TROUBLE DIAGNOSIS" (VQ35DE), EC-811, "TROUBLE DIAGNO-
SIS" (VK45DE).
A/T: Refer to AT-44, "TROUBLE DIAGNOSIS" .
NO >> Replace ABS actuator and electric unit (control unit).

BRC-60
[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Revision: 2006 January2006 M35/M45
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationNFS000RC
COMPONENT
CAUTION:
Be careful of the following.
Before servicing, disconnect the battery cable from negative terminal.
To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench.
Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
Do not remove and install actuator by holding harness.
After work is completed, bleed air from brake tube. Refer to BR-11, "Bleeding Brake System" .
After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
REMOVAL
1. Remove cowl top cover. Refer to EI-18, "REMOVAL" .
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
4. Remove tire.
5. Remove fender protector (rear): (front LH side). Refer to EI-20, "
REMOVAL" .
6. Remove ABS actuator and electric unit (control unit) bracket mounting nut.
1. ABS actuator and electric unit (con-
trol unit)2. Connector 3. To front RH brake caliper
4. To rear LH brake caliper 5. To rear RH brake caliper 6. To front LH brake caliper
7. From master cylinder primary side 8. From master cylinder secondary side 9. Bushing
10. Bracket A. Left side of dash panel
Refer to GI section GI-11, "
Components" for symbol marks in the figure.
SFIA3018E

CO-16
[VQ35DE]
RADIATOR
Revision: 2006 January2006 M35/M45
Minimize the lift of A/C condenser to prevent load from being applied to A/C piping.
e. After removing the radiator, place the A/C condenser on the radiator core support to prevent load from
being applied to piping. And then, temporarily secure them using a rope to prevent them from being
dropped.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter [SST: EG17650301 (J33984-A)]
and the radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS004QU
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter (SST),
apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorNBS004QV
Check radiator for mud or clogging. If necessary, clean radiator as follows.
Be careful not to bend or damage radiator fins.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A

RADIATOR (ALUMINUM TYPE)
CO-21
[VQ35DE]
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Revision: 2006 January2006 M35/M45
4. Make sure that the rim is completely crimped down.
5. Make sure that there is no leakage. Refer to CO-21, "
INSPECTION" .
INSPECTION
1. Apply pressure with the radiator cap tester adapter (SST) and
the radiator cap tester (commercial service tool).
WAR NING :
To prevent the risk of hose coming undone while under
pressure, securely fasten it down with hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)
SLC933-A
SLC934

COOLING FAN
CO-23
[VQ35DE]
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Revision: 2006 January2006 M35/M45
NOTE:
Cooling fans are controlled by cooling fan control module. For details, refer to EC-512, "
DTC P1217 ENGINE
OVER TEMPERATURE" .
Disassembly and Assembly NBS004R0
DISASSEMBLY
1. Disconnect sub-harness from fan motor (RH and LH) and cooling fan control module.
2. Remove cooling fan control module from fan shroud.
CAUTION:
Handle carefully to avoid dropping and shocks.
3. Remove cooling fan mounting nuts, and then remove the cooling fan (RH and LH).
4. Remove fan motor (RH and LH).
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them.
Install each fan in the following position.
Secure the sub-harness tightly to the fan shroud to prevent the fan rotation area from being loose. Right side : 4 fans
Left side : 5 fans

CO-24
[VQ35DE]
WATER PUMP
Revision: 2006 January2006 M35/M45
WATE R PU M PPFP:21020
ComponentsNBS004R1
Removal and InstallationNBS004R2
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using the radi-
ator cap tester (commercial service tool) and the radiator cap tester adapter [SST: EG17650301
(J33984-A)].
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-14, "ENGINE ROOM COVER" .
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
.
3. Remove front engine undercover with power tool.
4. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
5. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
6. Remove water drain plug (front) on water pump side of cylinder
block to drain engine coolant from engine inside.
7. Remove chain tensioner cover and water pump cover from front timing chain case.
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E

WATER PUMP
CO-25
[VQ35DE]
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Revision: 2006 January2006 M35/M45
U s e t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 )] to cut liquid gasket for removal.
8. Remove timing chain tensioner (primary) as follows:
a. Remove lower mounting bolt.
CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
b. Loosen upper mounting bolt slowly, and then turn chain ten-
sioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Turn crankshaft pulley clockwise so that timing chain on the tim-
ing chain tensioner (primary) side is loose.
d. Remove upper mounting bolt, and then remove timing chain ten-
sioner (primary).
CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
9. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap
between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
PBIC3575E
PBIC1805E
PBIC3576E
PBIC1193E