wheel INFINITI M35 2006 Factory Service Manual

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
Inspection 8: Engine Speed Signal MalfunctionNGS000EX
1. CHECK SPEEDOMETER
Start the engine, and then check the combination meter (tachometer) operation.
Does it operate normally?
YES >> GO TO 2.
NO >> Combination meter. Refer to DI-5, "
COMBINATION METERS"DI-5, "COMBINATION METERS" .
2. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deforma-
tion, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> RAS control unit malfunction. Replace RAS control unit.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Inspection 9: CAN Communication System MalfunctionNGS000EY
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform CONSULT-II self-diagnosis.
Is above displayed on self-diagnosis display?
YES >>If “CAN COMM [U1000]” is displayed, print out self–diagnosis. And then, GO TO LAN-7, "Pre-
cautions When Using CONSULT-II" .
Replace RAS control unit if “CONTROL_UNIT [CAN] [U1010]” is displayed.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
MOTOR_OUTPUT
DTC (warning lamp blinks)
27
Self-diagnostic results
CAN COMM CIRCUIT [U1000]
CONTROL_UNIT [CAN] [U1010]

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
3. CHECK POWER STEERING SOLENOID VALVE CONNECTOR
Turn ignition switch OFF, disconnect power steering solenoid valve harness connector, and check terminal for
deformation, disconnection, looseness, etc.
OK or NG
OK >> GO TO 4.
NG >> Harness or connector open or shorted. Repair or replace any inoperative parts.
4. CHECK POWER STEERING SOLENOID VALVE POWER SUPPLY CIRCUIT
Check continuity between RAS control unit harness connector B127
and power steering solenoid valve harness connector F25
(VQ35DE), E211 (VK45DE).
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
5. CHECK POWER STEERING SOLENOID VALVE GROUND CIRCUIT
Check continuity between power steering solenoid valve harness
connector F25 (VQ35DE), E211 (VK45DE) and ground.
OK or NG
OK >> GO TO 6.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
6. CHECK POWER STEERING SOLENOID VALVE
Apply voltage power steering solenoid valve connector F25
(VQ35DE), E211 (VK45DE) and then make sure that the operating
sound (clicking sound) is heard.
OK or NG
OK >> Perform steering turning torque inspection. Refer to PS-
10, "CHECKING STEERING WHEEL TURNING
FORCE" .
NG >> Power steering solenoid valve is inoperating. Replace it.
7. CHECK SELF-DIAGNOSIS RESULTS
Perform RAS self-diagnosis.
With CONSULT-II: STC-28, "SELF-DIAG RESULT MODE"
Without CONSULT-II: STC-31, "Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-
II)"
Are malfunctioning items displayed in self-diagnosis results?
YES >> Repair or replace any malfunctioning items.
NO >> RAS control unit malfunction. Replace it.
RAS C/U Power steering solenoid valve Continuity
Terminal 36 Terminal 1 Yes
SGIA1282E
Terminal 2 – Ground : Continuity exist.
SGIA1283E
Terminal 1 (+) - 2 (-) : Operating sound is heard.
SGIA1284E

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TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Check RAS Static/Dynamic CharacteristicsNGS000F3
1. CHECK (1): RAS ACTUATOR STROKE
Perform CONSULT-II “ACTIVE TEST”, and then check the actuator
stroke when turning the steering wheel clockwise or counterclock-
wise by 180
or more.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK (2): RAS ACTUATOR STROKE
Perform CONSULT-II “ACTIVE TEST“. When turning the steering
wheel in neutral position (A), the rear wheel turns clockwise/counter-
clockwise periodically. At that time, check actuator stroke (B).
OK or NG
OK >> RAS static/dynamic characteristics inspection is com-
pleted.
NG >> GO TO 3.
3. CHECK RAS MOTOR
Check RAS motor itself separated from other parts. Refer to STC-49, "
RAS MOTOR" .
OK or NG
OK >> GO TO 4.
NG >> RAS motor malfunction. Check the stroke again after replacing.
4. CHECK REAR WHEEL STEERING ANGLE SENSOR
Check rear wheel steering angle sensor separated from other parts. Refer to STC-49, "
REAR WHEEL
STEERING ANGLE SENSOR" .
OK or NG
OK >> GO TO 5.
NG >> Rear wheel steering angle sensor malfunction. Check the stroke again after replacing.
5. CHECK RAS CONTROL UNIT
Replace RAS control unit. Check the symptom of malfunction again.
Is the malfunction corrected?
YES >> RAS control unit malfunction
NO >> GO TO 6.
6. REPLACE RAS ACTUATOR ASSEMBLY
Replace RAS actuator assembly. Check the symptom of malfunction again.
Is the malfunction corrected?
YES >> RAS actuator malfunction
NO >> Check rear suspension components. Refer to RSU-7, "
Components" . Neutral position (A)
Actuator stroke (B) : 2.8 - 3.0 mm (0.110 - 0.118 in)
SGIA1240E
Actuator stroke (B) : 2.3 - 2.5 mm (0.091 - 0.098 in)
SGIA1240E

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
Component Parts InspectionNGS000F4
RAS MOTOR RELAY
1. Check the resistance between RAS motor relay connector.
2. When applying or not supplying approximately 12 V between
RAS motor relay connector, check continuity RAS motor relay
connector.
RAS MOTOR
1. Check the resistance RAS motor connector.
2. Remove RAS motor from RAS actuator, and then turn the motor
by 6 V battery.
CAUTION:
Do not apply 12 V (battery voltage) to the RAS motor termi-
nal because RAS motor might be damaged.
REAR WHEEL STEERING ANGLE SENSOR
1. Disconnect rear wheel steering angle sensor harness connector B104.
2. Check resistance of rear wheel steering angle sensor side con-
nectors.Terminal 1 – 2 : Approx. 74
SGIA1266E
Terminal 3 – 5 : When applying 12 V voltage: Continu-
ity exist.
: When not applying 12 V voltage: Con-
tinuity not exist.
SGIA1286E
Terminal 1 – 2 : Approx. 0.6
If it is normal, it turns.
SGIA1287E
Terminal 2 – 3
: Approx. 1 k
Terminal 4 – 3
Terminal 1 – 3 : Approx. 1.25 k
SGIA1288E

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
A
B
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Revision: 2006 January2006 M35/M45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice or Precautions .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 8
NVH Troubleshooting Chart ..................................... 8
TRANSFER FLUID ..................................................... 9
Replacement ............................................................ 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Inspection ................................................................. 9
FLUID LEAKAGE AND FLUID LEVEL .................. 9
AWD SYSTEM .......................................................... 10
Power Transfer Diagram ........................................ 10
System Description ................................................ 10
DESCRIPTION .................................................... 10
ELECTRIC CONTROLLED COUPLING .............. 11
AWD CONTROL UNIT ......................................... 11
AWD WARNING LAMP ....................................... 12
System Diagram ..................................................... 12
COMPONENTS FUNCTION DESCRIPTION ..... 13
CAN Communication .............................................. 13
SYSTEM DESCRIPTION .................................... 13
TROUBLE DIAGNOSIS ............................................ 14
Fail-Safe Function .................................................. 14
How to Perform Trouble Diagnosis ........................ 14
BASIC CONCEPT ............................................... 14
Location of Electrical Parts ..................................... 15
Circuit Diagram ...................................................... 16
Wiring Diagram — AWD — .................................... 17
Trouble Diagnosis Chart for Symptoms ................. 20
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 20AWD CONTROL UNIT INSPECTION TABLE ..... 20
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................
... 21
CONSULT-II SETTING PROCEDURE ................ 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 24
ACTIVE TEST MODE ......................................... 25
AWD CONTROL UNIT PART NUMBER ............. 25
TROUBLE DIAGNOSIS FOR SYSTEM .................... 26
Power Supply Circuit for AWD Control Unit ............ 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Control Unit ................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
ABS System ........................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
AWD Solenoid ........................................................ 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 28
DIAGNOSTIC PROCEDURE .............................. 28
COMPONENT INSPECTION .............................. 30
AWD Actuator Relay ............................................... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 31
DIAGNOSTIC PROCEDURE .............................. 31
Engine Control Signal ............................................. 32
DIAGNOSTIC PROCEDURE .............................. 32
CAN Communication Line ...................................... 32
DIAGNOSTIC PROCEDURE .............................. 32
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON .............................. 33
DIAGNOSTIC PROCEDURE .............................. 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ................................. 33
DIAGNOSTIC PROCEDURE .............................. 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is

TF-10
AWD SYSTEM
Revision: 2006 January2006 M35/M45
AWD SYSTEMPFP:41650
Power Transfer DiagramNDS000DB
System DescriptionNDS000DC
DESCRIPTION
Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.
On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close
to rear-wheel drive.
Sensor inputs determine the vehicle's turning condition, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:
When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becomes too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to rear-wheel drive conditions.) Also, optional distri-
bution of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.
If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AWD system will be restored.
When driving, AWD warning lamp may flash slowly if there is a significant difference in diameter of the
tires. At this time, vehicle performance is not fully available and cautious driving is required. (Continues
until engine is turned OFF.)
If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.
When the difference of revolution speed between the front and rear wheel the shift occasionally changes
to direct 4-wheel driving conditions automatically. This is not malfunction.
SDIA1611E

AWD SYSTEM
TF-11
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Revision: 2006 January2006 M35/M45
ELECTRIC CONTROLLED COUPLING
Operation Principle
1. AWD control unit supplies command current to electric controlled coupling (AWD solenoid).
2. Control clutch is engaged by electromagnet and torque is detected in control clutch.
3. The cam operates in response to control clutch torque and applies pressure to main clutch.
4. Main clutch transmits torque to front wheels according to pressing power.
Transmission torque to front wheels is determined according
to command current.
AWD CONTROL UNIT
Controls distribution of drive power between rear-wheel drive
(0:100) and AWD (50:50) conditions according to signals from
sensors.
Self-diagnosis can be done with CONSULT-II.
SDIA2270E
SDIA1844E
SDIA3133E

TF-12
AWD SYSTEM
Revision: 2006 January2006 M35/M45
AWD WARNING LAMP
Turns ON when there is a malfunction in AWD system. It indicates that fail-safe mode is engaged and vehicle
change to rear-wheel drive or shifting driving force-AWD (Front-wheels still have some driving torque).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF approximately for 1
seconds after the engine starts if system is normal.
AWD Warning Lamp Indication
System DiagramNDS000DD
Condition AWD warning lamp
Lamp checkTurns ON when ignition switch is turned ON. Turns OFF
approx. 1 second after engine start.
AWD system malfunctionON
Protection function is activated due to heavy load to electric con-
trolled coupling. (AWD system is not malfunctioning and AWD system
changes to 2WD mode.)Rapid flashing: 2 times/second
(Flashing in approx. 1 minute and then turning OFF)
Large difference in diameter of front/rear tiresSlow flashing: 1 time/2 seconds
(Continuing to flash until turning ignition switch OFF)
Other than above (system normal) OFF
SDIA3134E

AWD SYSTEM
TF-13
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Revision: 2006 January2006 M35/M45
COMPONENTS FUNCTION DESCRIPTION
CAN CommunicationNDS000DE
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-34, "
CAN Communication Unit" .
Component parts Function
AWD control unit
Controls driving force distribution by signals from each sensor and switch from rear wheel driving
mode (0:100) to AWD mode (50:50).
2WD mode is available by fail-safe function if malfunction is detected in AWD system.
Wheel sensors Detects wheel speed.
AWD solenoid Controls electric controlled coupling by command current from AWD control unit.
Electric controlled coupling Transmits driving force to front final drive.
AWD warning lamp
Illuminates if malfunction is detected in electrical system of AWD system.
There is 1 blink in 2 seconds if rotation difference of front wheels and rear wheels is large.
There are 2 blinks in 1 second if load is still applied to driving parts.
ABS actuator and electric unit
(control unit)Transmits the following signals via CAN communication to AWD control unit.
Vehicle speed signal
Stop lamp switch signal (brake signal)
ECMTransmits the following signals via CAN communication to AWD control unit.
Accelerator pedal position signal
Engine speed signal
Unified meter and A/C amp. Transmits conditions of parking brake switch via CAN communication to AWD control unit.

TF-14
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
TROUBLE DIAGNOSISPFP:00004
Fail-Safe FunctionNDS000DF
If any malfunction occurs in AWD electrical system, and control unit detects the malfunction, AWD warn-
ing lamp on combination meter turns ON to indicate system malfunction.
When AWD warning lamp is ON, vehicle changes to rear-wheel drive or shifting driving force-AWD (Front-
wheels still have some driving torque).
How to Perform Trouble DiagnosisNDS000DG
BASIC CONCEPT
To perform trouble diagnosis, it is the most important to have understanding about vehicle systems (con-
trol and mechanism) thoroughly.
It is also important to clarify customer complaints before inspec-
tion.
First of all, reproduce symptoms, and understand them fully.
Ask customer about his/her complaints carefully. In some cases,
it will be necessary to check symptoms by driving vehicle with
customer.
CAUTION:
Customers are not professional. It is dangerous to make an
easy guess like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.
It is essential to check symptoms right from the beginning in
order to repair malfunctions completely.
For intermittent malfunctions, reproduce symptoms based on
interview with customer and past examples. Do not perform
inspection on ad hoc basis. Most intermittent malfunctions are
caused by poor contacts. In this case, it will be effective to shake
suspected harness or connector by hand. When repairing with-
out any symptom diagnosis, you cannot judge if malfunctions
have actually been eliminated.
After completing diagnosis, always erase diagnostic memory.
Refer to TF-22, "
How to Erase Self-Diagnostic Results" .
For intermittent malfunctions, move harness or harness connec-
tor by hand. Then check for poor contact or reproduced open circuit.
SEF233G
SEF234G