check INFINITI M35 2006 Factory Service Manual

EC-12Revision: 2006 January2006 M35/M45 Wiring Diagram ....................................................11 7 2
Diagnostic Procedure ..........................................11 7 3
Component Inspection .........................................11 7 7
DTC P0455 EVAP CONTROL SYSTEM ................117 8
On Board Diagnosis Logic ...................................11 7 8
DTC Confirmation Procedure ..............................11 7 9
Diagnostic Procedure ..........................................11 8 0
DTC P0456 EVAP CONTROL SYSTEM ................118 5
On Board Diagnosis Logic ...................................11 8 5
DTC Confirmation Procedure ..............................11 8 6
Overall Function Check .......................................11 8 7
Diagnostic Procedure ..........................................11 8 8
DTC P0460 FUEL LEVEL SENSOR ......................119 4
Component Description .......................................11 9 4
On Board Diagnosis Logic ...................................11 9 4
DTC Confirmation Procedure ..............................11 9 4
Diagnostic Procedure ..........................................11 9 5
Removal and Installation .....................................11 9 5
DTC P0461 FUEL LEVEL SENSOR ......................119 6
Component Description .......................................11 9 6
On Board Diagnosis Logic ...................................11 9 6
Overall Function Check .......................................11 9 6
Diagnostic Procedure ..........................................11 9 7
Removal and Installation .....................................11 9 7
DTC P0462, P0463 FUEL LEVEL SENSOR CIR-
CUIT .......................................................................119 8
Component Description .......................................11 9 8
On Board Diagnosis Logic ...................................11 9 8
DTC Confirmation Procedure ..............................11 9 8
Diagnostic Procedure ..........................................11 9 9
Removal and Installation .....................................11 9 9
DTC P0500 VSS .....................................................1200
Description ...........................................................1200
On Board Diagnosis Logic ...................................1200
DTC Confirmation Procedure ..............................1200
Overall Function Check .......................................1201
Diagnostic Procedure ..........................................1201
DTC P0506 ISC SYSTEM ......................................1202
Description ...........................................................1202
On Board Diagnosis Logic ...................................1202
DTC Confirmation Procedure ..............................1202
Diagnostic Procedure ..........................................1203
DTC P0507 ISC SYSTEM ......................................1204
Description ...........................................................1204
On Board Diagnosis Logic ...................................1204
DTC Confirmation Procedure ..............................1204
Diagnostic Procedure ..........................................1205
DTC P0550 PSP SENSOR .....................................
1206
Component Description .......................................1206
CONSULT-II Reference Value in Data Monitor Mode
1206
On Board Diagnosis Logic ...................................1206
DTC Confirmation Procedure ..............................1206
Wiring Diagram ....................................................1207
Diagnostic Procedure ..........................................1208
Component Inspection .........................................1210
Removal and Installation .....................................1210
DTC P0603 ECM POWER SUPPLY ......................1211
Component Description .......................................1211On Board Diagnosis Logic ...................................1211
DTC Confirmation Procedure ...............................1211
Wiring Diagram ....................................................1212
Diagnostic Procedure ........................................... 1213
DTC P0605 ECM ....................................................1215
Component Description .......................................1215
On Board Diagnosis Logic ...................................1215
DTC Confirmation Procedure ...............................1215
Diagnostic Procedure ........................................... 1216
DTC P0643 SENSOR POWER SUPPLY ...............1218
On Board Diagnosis Logic ...................................1218
DTC Confirmation Procedure ...............................1218
Wiring Diagram ....................................................1219
Diagnostic Procedure ........................................... 1221
DTC P0850 PNP SWITCH ......................................1223
Component Description .......................................1223
CONSULT-II Reference Value in Data Monitor Mode
1223
On Board Diagnosis Logic ...................................1223
DTC Confirmation Procedure ...............................1223
Overall Function Check ........................................1224
Wiring Diagram ....................................................1225
Diagnostic Procedure ........................................... 1226
DTC P1140, P1145 IVT CONTROL POSITION SEN-
SOR ........................................................................1228
Component Description .......................................1228
CONSULT-II Reference Value in Data Monitor Mode
1228
On Board Diagnosis Logic ...................................1228
DTC Confirmation Procedure ...............................1228
Wiring Diagram ....................................................1229
Diagnostic Procedure ........................................... 1232
Component Inspection .........................................1235
Removal and Installation ......................................1235
DTC P1148, P1168 CLOSED LOOP CONTROL ...1236
On Board Diagnosis Logic ...................................1236
DTC P1211 TCS CONTROL UNIT .........................1237
Description ...........................................................1237
On Board Diagnosis Logic ...................................1237
DTC Confirmation Procedure ...............................1237
Diagnostic Procedure ........................................... 1237
DTC P1212 TCS COMMUNICATION LINE ............1238
Description ...........................................................1238
On Board Diagnosis Logic ...................................1238
DTC Confirmation Procedure ...............................1238
Diagnostic Procedure ........................................... 1238
DTC P1217 ENGINE OVER TEMPERATURE .......1239
Description ...........................................................1239
CONSULT-II Reference Value in Data Monitor Mode
1240
On Board Diagnosis Logic ...................................1240
Overall Function Check ........................................1240
Wiring Diagram ....................................................1242
Diagnostic Procedure ........................................... 1244
Main 13 Causes of Overheating ..........................1249
Component Inspection .........................................1249
DTC P1220 FUEL PUMP CONTROL MODULE
(FPCM) ...................................................................1251
Description ...........................................................1251

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Revision: 2006 January2006 M35/M45 CONSULT-II Reference Value in Data Monitor Mode
1251
On Board Diagnosis Logic ..................................1251
DTC Confirmation Procedure ..............................1252
Wiring Diagram ...................................................1253
Diagnostic Procedure ..........................................1254
Component Inspection ........................................1258
DTC P1225 TP SENSOR .......................................1259
Component Description .......................................1259
On Board Diagnosis Logic ..................................1259
DTC Confirmation Procedure ..............................1259
Diagnostic Procedure ..........................................1260
Removal and Installation .....................................1260
DTC P1226 TP SENSOR .......................................1261
Component Description .......................................1261
On Board Diagnosis Logic ..................................1261
DTC Confirmation Procedure ..............................1261
Diagnostic Procedure ..........................................1262
Removal and Installation .....................................1262
DTC P1550 BATTERY CURRENT SENSOR ........1263
Component Description .......................................1263
CONSULT-II Reference Value in Data Monitor Mode
1263
On Board Diagnosis Logic ..................................1263
DTC Confirmation Procedure ..............................1264
Wiring Diagram ...................................................1265
Diagnostic Procedure ..........................................1266
Component Inspection ........................................1268
DTC P1551, P1552 BATTERY CURRENT SENSOR 1269
Component Description .......................................1269
CONSULT-II Reference Value in Data Monitor Mode
1269
On Board Diagnosis Logic ..................................1269
DTC Confirmation Procedure ..............................1270
Wiring Diagram ...................................................1271
Diagnostic Procedure ..........................................1272
Component Inspection ........................................1274
DTC P1553 BATTERY CURRENT SENSOR ........1275
Component Description .......................................1275
CONSULT-II Reference Value in Data Monitor Mode
1275
On Board Diagnosis Logic ..................................1275
DTC Confirmation Procedure ..............................1276
Wiring Diagram ...................................................1277
Diagnostic Procedure ..........................................1278
Component Inspection ........................................1280
DTC P1554 BATTERY CURRENT SENSOR ........1281
Component Description .......................................1281
CONSULT-II Reference Value in Data Monitor Mode
1281
On Board Diagnosis Logic ..................................1281
Overall Function Check .......................................
1282
Wiring Diagram ...................................................1283
Diagnostic Procedure ..........................................1284
Component Inspection ........................................1286
DTC P1564 ICC STEERING SWITCH ...................1287
Component Description .......................................1287
CONSULT-II Reference Value in Data Monitor Mode
1287On Board Diagnosis Logic ...................................1287
DTC Confirmation Procedure ..............................1288
Wiring Diagram ....................................................1289
Diagnostic Procedure ..........................................1290
Component Inspection .........................................1293
DTC P1564 ASCD STEERING SWITCH ...............1294
Component Description .......................................1294
CONSULT-II Reference Value in Data Monitor Mode
1294
On Board Diagnosis Logic ...................................1294
DTC Confirmation Procedure ..............................1295
Wiring Diagram ....................................................1296
Diagnostic Procedure ..........................................1297
Component Inspection .........................................1300
DTC P1568 ICC FUNCTION ..................................1301
On Board Diagnosis Logic ...................................1301
DTC Confirmation Procedure ..............................1301
Diagnostic Procedure ..........................................1301
DTC P1572 ICC BRAKE SWITCH .........................1302
Component Description .......................................1302
CONSULT-II Reference Value in Data Monitor Mode
1302
On Board Diagnosis Logic ...................................1302
DTC Confirmation Procedure ..............................1303
Wiring Diagram ....................................................1304
Diagnostic Procedure ..........................................1305
Component Inspection .........................................1309
DTC P1572 ASCD BRAKE SWITCH .....................1311
Component Description .......................................1311
CONSULT-II Reference Value in Data Monitor Mode
1311
On Board Diagnosis Logic ...................................1311
DTC Confirmation Procedure ..............................1312
Wiring Diagram ....................................................1313
Diagnostic Procedure ..........................................1314
Component Inspection .........................................1318
DTC P1574 ICC VEHICLE SPEED SENSOR ........1319
Component Description .......................................1319
On Board Diagnosis Logic ...................................1319
DTC Confirmation Procedure ..............................1319
Diagnostic Procedure ..........................................1320
DTC P1574 ASCD VEHICLE SPEED SENSOR ....1321
Component Description .......................................1321
On Board Diagnosis Logic ...................................1321
DTC Confirmation Procedure ..............................
1321
Diagnostic Procedure ..........................................1322
DTC P1715 INPUT SPEED SENSOR (TURBINE
REVOLUTION SENSOR) .......................................1323
Description ...........................................................1323
CONSULT-II Reference Value in Data Monitor Mode
1323
On Board Diagnosis Logic ...................................1323
Diagnostic Procedure ..........................................1323
DTC P1800 VIAS CONTROL SOLENOID VALVE 1324
Component Description .......................................1324
CONSULT-II Reference Value in Data Monitor Mode
1324
On Board Diagnosis Logic ...................................1324
DTC Confirmation Procedure ..............................1324

EC-26
[VQ35DE]
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Before replacing ECM, perform ECM Terminals and Refer-
ence Value inspection and make sure ECM functions prop-
erly. Refer to EC-124, "
ECM Harness Connector Terminal
Layout" .
Handle mass air flow sensor carefully to avoid damage.
Do not clean mass air flow sensor with any type of deter-
gent.
Do not disassemble electric throttle control actuator.
Even a slight leak in the air intake system can cause seri-
ous incidents.
Do not shock or jar the camshaft position sensor (PHASE),
crankshaft position sensor (POS).
After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.
When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
MEF040D
SEF217U
SEF348N

EC-28
[VQ35DE]
PREPARATION
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNBS004S0
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
EG17650301
(J-33984-A)
Radiator cap tester
adapterAdapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10117100
(J-36471-A)
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor 2
with 22 mm (0.87 in) hexagon nut
(J-44626)
Air fuel ratio (A/F)
sensor wrenchLoosening tightening air fuel ratio (A/F) sensor 1
KV10114400
(J-38365)
Heated oxygen
sensor wrenchLoosening or tightening air fuel ratio (A/F) sensor
1
a: 22 mm (0.87 in)
(J-44321)
Fuel pressure gauge
kitChecking fuel pressure
KV109E0010
(J-46209)
Break-out boxMeasuring the ECM signals with a circuit tester
KV109E0080
(J-45819)
Y-cable adapterMeasuring the ECM signals with a circuit tester
S-NT564
S-NT379
LEM054
S-NT636
LEC642
S-NT825
S-NT826

PREPARATION
EC-29
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Revision: 2006 January2006 M35/M45
Commercial Service ToolsNBS004S1
Tool name
(Kent-Moore No.)Description
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779

EC-42
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2006 January2006 M35/M45
Component InspectionNBS004SC
EVAP CANISTER
Check EVAP canister as follows:
1. Block port (B).
2. Blow air into port (A) and check that it flows freely out of port (C).
3. Release blocked port (B).
4. Apply vacuum pressure to port (B) and check that vacuum pres-
sure exists at the ports (A) and (C).
5. Block port (A) and (B).
6. Apply pressure to port (C) and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-419 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-348 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-432 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-442 .
PBIB2728E
SEF445Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Va c u u m :
6.0 to 3.3 kPa (0.061 to 0.034 kg/cm2 ,
0.87 to 0.48 psi)
SEF943S

EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NING :
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-98, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
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Diagnostic ProcedureNBS004SG
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
PBIB2731E

EC-48
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
PBIB2731E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-49
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EC
Revision: 2006 January2006 M35/M45
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionNBS004SH
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U