engine hose INFINITI M35 2007 Factory Workshop Manual

WATER OUTLET AND WATER PIPING
CO-31
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
WATER OUTLET AND WATER PIPINGPFP:11060
ComponentsNBS004R5
Removal and InstallationNBS004R6
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-15, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-21, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-19, "
AIR CLEANER AND AIR DUCT"
.
4. Remove front engine undercover with power tool.
5. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-24, "WATER PUMP" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
6. Remove radiator hose (upper) and heater hose.
7. Remove the following parts, when remove water outlet.

A/T fluid charging pipe: Refer to AT- 2 7 4 , "TRANSMISSION ASSEMBLY" .

Intake manifold collectors (upper and lower): Refer to EM-21, "INTAKE MANIFOLD COLLECTOR" .

Rocker cover (right bank): Refer to EM-53, "ROCKER COVER" .
8. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

CO-32
[VQ35DE]
WATER OUTLET AND WATER PIPING
Revision: 2007 April2007 M35/M45
9. Remove heater pipe, water bypass hoses and water pipe.
INSTALLATION
Note the following, and install in the reverse order of removal.

Securely insert each hose, and install clamp at a position where it does not interfere with the pipe bulge.

When inserting water pipe into water outlet, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .

Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.

CO-36
[VK45DE]
OVERHEATING CAUSE ANALYSIS
Revision: 2007 April2007 M35/M45
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartNBS004RB
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat and water con-
trol valve stuck closed—
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

ENGINE COOLANT
CO-41
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-257,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug (1) on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.

Refill engine coolant up to filler neck of thermostat housing.

Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.

Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.4 (11 US qt, 9-1/8 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SMA412B

CO-42
[VK45DE]
ENGINE COOLANT
Revision: 2007 April2007 M35/M45
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-257,
"ASSEMBLY" .
2. Remove air relief plug (1) on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to CO-40, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)

RADIATOR
CO-43
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
RADIATORPFP:21400
ComponentsNBS004RG

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RH
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from thermostat housing. Wrap a thick cloth around radiator cap. Slowly turn it a
quarter of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove the following parts:

Front engine undercover (power tool).

Engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .

Air duct (inlet) and air cleaner case assembly. Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove front grille and front grille support. Refer to EI-16, "
FRONT GRILLE" .
3. Drain engine coolant from radiator. Refer to CO-40, "
ENGINE COOLANT" .
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank bracket
4. Reservoir tank hose 5. Radiator hose (upper) 6. Air guide
7. Mount bracket (RH) 8. Mounting rubber (upper) 9. A/C condenser
10. Mount bracket (LH) 11. Radiator 12. Mounting rubber (lower)
13. A/T fluid cooler hose 14. A/T fluid cooler hose 15. O-ring
16. Drain plug 17. Radiator hose (lower) 18. Cooling fan assembly
A. To thermostat housing B. To water suction pipe C. To transmission
PBIC4718E

CO-44
[VK45DE]
RADIATOR
Revision: 2007 April2007 M35/M45
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
4. Remove the A/C piping bracket from left side member, and then move the A/C piping out of the way.
5. Disconnect A/T fluid cooler hoses from radiator.

Install blind plug to avoid leakage of A/T fluid.
6. Remove radiator hoses (upper and lower) and reservoir tank hose.
CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove cooling fan assembly (1). Refer to CO-51, "
COOLING
FA N" .
CAUTION:
Do not damage or scratch radiator core when removing.
8. Remove radiator as follows:
a. Remove mount bracket (RH and LH).
b. Pull the radiator (1) rearward from the vehicle, and then remove
the mounting bolts (3) and A/C condenser (2).
NOTE:
Figure shows right side.
c. Lift up and pull the radiator (4) rearward, and then remove the
mounting rubber (lower) (3) from the radiator core support (2).
CAUTION:
At this time, A/C condenser is on the lower end of radiator
front surface. Minimize the movement to the rear side.
d. Lift up the A/C condenser to disengage the lower end of front surface, and then remove the radiator.
CAUTION:

Be careful not to damage radiator and A/C condenser core.

Minimize the lift of A/C condenser to prevent load from being applied to A/C piping.
e. After removing the radiator, place the A/C condenser on the radiator core support to prevent load from
being applied to piping. And then, temporarily secure them using a rope to prevent them from being
dropped.
INSTALLATION
Installation is the reverse order of removal.
KBIA3587J
KBIA3586J
1 : A/C condenser
: Engine front
PBIC3389E

RADIATOR
CO-45
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .

Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS004RI

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(commercial service tool) (B) and the radiator cap tester (com-
mercial service tool) (A), apply engine coolant to the cap seal
surface.

Replace radiator cap if there is an unusualness.
CAUTION:
When installing a radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorNBS004RJ
Check radiator for mud or clogging. If necessary, clean radiator as follows:

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and electrical connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
PBIC5122J

COOLING FAN
CO-51
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
COOLING FANPFP:21140
ComponentsNBS004RM
Removal and InstallationNBS004RN
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-177, "
AIR CLEANER AND AIR
DUCT" .
3. Drain engine coolant from radiator. Refer to CO-40, "
ENGINE COOLANT" .
4. Disconnect harness connector from cooling fan control module, and move harness to aside.
5. Remove radiator hose (upper). Refer to CO-43, "
RADIATOR" .
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Note the following, and Install in the reverse order of removal.
CAUTION:
Only use genuine parts for radiator shroud and cooling fan mounting bolt and observe the specified
torque (to prevent radiator from being damaged).
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
1. Sub-harness 2. Cooling fan control module 3. Sub-harness
4. Fan motor (LH) 5. Fan motor (RH) 6. Fan shroud
7. Cooling fan (RH) 8. Cooling fan (LH)
A. Apply on fan motor shaft.
: Apply Genuine High Strength Lock-
ing Sealant or equivalent.
KBIA3567J

WATER PUMP
CO-53
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
WAT E R P U MPPFP:21020
ComponentsNBS004RP

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RQ
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belts.

Water pump can not be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Remove following parts:

Front engine undercover (power tool)

Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .

Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .

Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E