charging INFINITI M35 2007 Factory Repair Manual

CHARGING SYSTEM
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POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Power generation voltage variable control system that controls the power generation voltage of the alternator
has been adopted. By performing the power generation voltage variable control, the engine load due to the
power generation of the alternator is reduced and fuel consumption is decreased.
Operation Description

The battery current sensor detects the charging/discharging current of the battery. ECM judges the battery
condition based on this signal.

ECM judges whether to perform the power generation voltage variable control according to the battery
condition.

When performing the power generation voltage variable control, ECM calculates the target power genera-
tion voltage according to the battery condition and sends the calculated value as the power generation
command value to IPDM E/R.

IPDM E/R converts the received power generation command value into the power generation command
signal (PWM signal) and sends it to the IC regulator.

The IC regulator controls the power generation voltage by the target power generation voltage based on
the received power generation command signal.

When there is no power generation command signal, the alternator performs the normal power generation
according to the characteristic of the IC regulator.
NOTE:
When any malfunction is detected in the power generation voltage variable control system, the power genera-
tion is performed according to the characteristic of the IC regulator of the alternator.
Main Component Part
BATTERY CURRENT SENSOR

Battery current sensor (1) is installed to the battery cable at the
negative terminal, and it detects the charging/discharging cur-
rent of the battery and sends the voltage signal to ECM accord-
ing to the current value.
SKIB5009E
PKIB8806E

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Wiring Diagram — CHARGE — NKS005BY
VQ35DE ENGINE MODELS (2WD)
TKWT5247E

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VQ35DE ENGINE MODELS (AWD)
TKWT5248E

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VK45DE ENGINE MODELS
TKWT5249E

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Trouble Diagnosis with Starting/Charging System Tester (Charging)NKS005BZ
For charging system testing, use Starting/Charging System Tester (J-44373). For details and operating
instructions, refer to Technical Service Bulletin.
SKIB0527E

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PRELIMINARY INSPECTION
1. CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair battery terminals connection.
2. CHECK FUSE AND FUSIBLE LINK
Check for blown fuse and fusible link.
OK or NG
OK >> GO TO 3.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
3. CHECK “E” TERMINAL CONNECTION
Check if “E” terminal (alternator ground harness) is clean and tight.
OK or NG
OK >> GO TO 4.
NG >> Repair “E” terminal connection.
4. CHECK ALTERNATOR DRIVE BELT TENSION
Check alternator drive belt tension. Refer to the following.

VQ35DE: EM-17, "Removal and Installation"

VK45DE: EM-174, "Removal and Installation"
OK or NG
OK >> INSPECTION END
NG >> Repair as needed.
DIAGNOSTIC PROCEDURE 1
Check “L” Terminal Circuit (Open)
1. CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
*1SC-26, "Check “L” Terminal Circuit
(Open)"
*2SC-27, "Check “L” Terminal Circuit
(Short)"
*3SC-27, "Check “S” Terminal Circuit"
*4SC-28, "Check “B” Terminal Circuit"*5SC-32, "Alternator Pulley Inspec-
tion" (VQ35DE)
SC-34, "
Alternator Pulley Inspec-
tion" (VK45DE)
Unit Power source (Power supply terminals) Fuse and fusible link No.
Alternator Battery (“S” terminal) 36
Combination meter Ignition switch ON (“L” terminal) 14

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2. CHECK “L” TERMINAL CIRCUIT (OPEN)
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector terminal.
3. Check condition the charge warning lamp with the ignition
switch in the ON position.
OK or NG
OK >> Go to SC-25, "Trouble Diagnosis with Starting/Charging System Tester (Charging)" .
NG >> Check the following.

Harness for open between combination meter and alternator

Harness for open between combination meter and fuse

Charge warning lamp (Combination meter)
DIAGNOSTIC PROCEDURE 2
Check “L” Terminal Circuit (Short)
1. CHECK “L” TERMINAL CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect alternator connector.
3. Turn ignition switch ON.
Charge warning lamp should illuminate?
YES >> Check the following.

Harness for short between combination meter and alternator

Charge warning lamp (Combination meter)
NO >> Go to SC-25, "
Trouble Diagnosis with Starting/Charging System Tester (Charging)" .
DIAGNOSTIC PROCEDURE 3
Check “S” Terminal Circuit
1. CHECK “S” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “S” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “S” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
Alternator
connectorTerminal
GroundCondition
Ignition switch
positionCharge warning
lamp
F20 (VQ35DE)
E209 (VK45DE)3 ON illuminate
PKIB8807E

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2. CHECK “S” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Check voltage between alternator harness connector and
ground.
OK or NG
OK >> Go to SC-25, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)" .
NG >> Check harness for open between alternator and fuse.
DIAGNOSTIC PROCEDURE 4
Check “B” Terminal Circuit
1. CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “B” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2. CHECK “B” TERMINAL CIRCUIT
Check voltage between alternator “B” terminal and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open between alternator and fusible
link.
Terminals
Voltage (Approx.) (+)
(–)
Alternator connector Terminal
F20 (VQ35DE)
E209 (VK45DE)4 Ground Battery voltage
PKIB8808E
Terminals
Voltage (Approx.) (+)
(–)
Alternator “B” terminal Terminal
E205 [VQ35DE (2WD)]
E202 [VQ35DE (AWD)/VK45DE]1 Ground Battery voltage
PKIB8809E

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3. CHECK “B” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Start engine, then engine running at idle and warm.
2. Check voltage between battery positive terminal and alternator
“B” terminal.
OK or NG
OK >> Go to SC-25, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)" .
NG >> Check harness between battery and alternator for poor continuity.
Power Generation Voltage Variable Control System Operation InspectionNKS003NQ
CAUTION:

For this model, the battery current sensor that is installed to the battery cable at the negative ter-
minal measures the charging/discharging current of the battery, and performs various controls. If
the electrical component or the ground wire is connected directly to the battery terminal, the cur-
rent other than that being measured with the battery current sensor is charging to or discharging
from the battery. This condition causes the malfunction of the control, and then the battery dis-
charge may occur. Never connect the electrical component or the ground wire directly to the bat-
tery terminal.

When performing this inspection, always use the charged battery that completed the battery
inspection. (When the charging rate of the battery is low, the response speed of the voltage
change will become slow. This is a cause of an incorrect inspection.)
INSPECTION PROCEDURE
1. CHECK ECM (CONSULT-II)
Perform ECM self-diagnosis with CONSULT-II. Refer to the following.

VQ35DE: EC-123, "CONSULT-II Function (ENGINE)"

VK45DE: EC-826, "CONSULT-II Function (ENGINE)"
Self-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
Terminals
Voltage
(Approx.)
(+)(–)
Alternator “B” terminal Terminal
Battery positive
terminalE205 [VQ35DE (2WD)]
E202 [VQ35DE (AWD)/VK45DE]1 Less than 0.2 V
PKIB8810E

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2. CHECK OPERATION OF POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
1. Connect CONSULT-II and start the engine.
2. The selector lever is in “P” or “N” position and all of the electric
loads and A/C, etc. are turned OFF.
3. Select “ALTERNATOR DUTY” at “ACTIVE TEST” of “ENGINE”,
and then check the value of “BATTERY VOLT” monitor when
DUTY value of “ALTERNATOR DUTY” is set to 40.0 %.
4. Check the value of “BATTERY VOLT” monitor when DUTY value
of “ALTERNATOR DUTY” is set to 80.0%.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3. (The charging condition of the battery should
be normal.)
3. CHECK IPDM E/R (CONSULT-II)
Perform IPDM E/R self-diagnosis with CONSULT-II. Refer to PG-20, "
CONSULT-II Function (IPDM E/R)" .
Self
-diagnostic results content
No malfunction detected>> GO TO 4.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
4. CHECK HARNESS BETWEEN ALTERNATOR AND IPDM E/R
1. Turn ignition switch OFF.
2. Disconnect alternator connector and IPDM E/R connector.
3. Check continuity between alternator harness connector (A) and
IPDM E/R harness connector (B).
4. Check continuity between alternator harness connector (A) and
ground.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector between IPDM E/R and alternator. “BATTERY VOLT”
2 seconds after setting the
DUTY value of “ALTERNA-
TOR DUTY” to 40.0 %: 12 - 13.6 V
PKIB4503E
“BATTERY VOLT”
20 seconds after setting
the DUTY value of “ALTER-
NATOR DUTY” to 80.0 %: +0.5 V or more against
the value of “BATTERY
VOLT” monitor when
DUTY value is 40.0 %
PKIB4504E
AB
Continuity
Connector Terminal Connector Terminal
F20 (VQ35DE)
E209 (VK45DE)5 E8 33 Yes
A
GroundCondition
Connector Terminal
F20 (VQ35DE)
E209 (VK45DE)5No
PKIB8811E