wind shield INFINITI QX4 2001 Factory Service Manual

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................2
Service Notice..............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................3
SQUEAK AND RATTLE TROUBLE DIAGNOSES.........4
Work Flow ....................................................................4
CUSTOMER INTERVIEW...........................................4
DUPLICATE THE NOISE AND TEST DRIVE................5
CHECK RELATED SERVICE BULLETINS...................5
LOCATE THE NOISE AND IDENTIFY THE ROOT
CAUSE
.....................................................................5
REPAIR THE CAUSE.................................................5
CONFIRM THE REPAIR.............................................6
Generic Squeak and Rattle Troubleshooting ..............6
INSTRUMENT PANEL................................................6
CENTER CONSOLE..................................................6
DOORS.....................................................................6
TRUNK.....................................................................7
SUNROOF/HEADLINER.............................................7
SEATS......................................................................7
UNDERHOOD...........................................................7
Diagnostic Worksheet ..................................................8
CLIP AND FASTENER..................................................10
Description .................................................................10
BODY FRONT END.......................................................12
Removal and Installation ...........................................12
FRONT BUMPER ASSEMBLY..................................12
BODY REAR END AND OPENER................................15
Removal and Installation ...........................................15
REAR BUMPER ASSEMBLY....................................15
FRONT DOOR...............................................................18
Overhaul ....................................................................18
Front Door Limit Switch Reset ..................................19
RESET CONDITIONS..............................................19
RESET PROCEDURES............................................19
REAR DOOR.................................................................20
Overhaul ....................................................................20INSTRUMENT PANEL ASSEMBLY.............................21
Removal and Installation ...........................................21
SIDE AND FLOOR TRIM...............................................28
Removal and Installation ...........................................28
DOOR TRIM...................................................................30
Removal and Installation ...........................................30
ROOF TRIM...................................................................32
Removal and Installation ...........................................32
BACK DOOR TRIM.......................................................34
Removal and Installation ...........................................34
EXTERIOR.....................................................................35
Removal and Installation ...........................................35
FRONT SEAT................................................................41
Removal and Installation ...........................................41
HEATED SEAT........................................................43
REAR SEAT...................................................................44
Removal and Installation ...........................................44
SUNROOF......................................................................45
Adjustment .................................................................45
Removal and Installation ...........................................45
Trouble Diagnoses.....................................................49
DIAGNOSTIC TABLE................................................49
WIND DEFLECTOR.................................................49
ADJUSTMENT.........................................................50
DRAIN HOSES........................................................51
WEATHERSTRIP.....................................................51
LINK AND WIRE ASSEMBLY....................................52
WINDSHIELD AND WINDOWS....................................53
Removal and Installation ...........................................53
REMOVAL...............................................................53
INSTALLATION........................................................53
WINDSHIELD..........................................................54
REAR SIDE WINDOW..............................................55
DOOR MIRROR.............................................................56
Removal and Installation ...........................................56
BODY (ALIGNMENT)....................................................57
Alignment ...................................................................57
ENGINE COMPARTMENT........................................58
UNDERBODY..........................................................60
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80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIRNBBT0024S06Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNBBT0025Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANELNBBT0025S01Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLENBBT0025S02Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORSNBBT0025S03Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow (Cont'd)
BT-6

TRUNK=NBBT0025S04Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINERNBBT0025S05Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATSNBBT0025S06When isolating seat noises it's important to note the position the seat is in and the load placed on the seat
when the noise is present. These conditions should be duplicated when verifying and isolating the cause of
the noise.
Cause of seat noise include:
1. Headrest rods and holders
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOODNBBT0025S07Some interior noises may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noises include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Generic Squeak and Rattle Troubleshooting (Cont'd)
BT-7

SBF034B
Removal and InstallationNBBT0019
SBT472
SBT473
REMOVALNBBT0019S01After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
IBe careful not to scratch the glass when removing.
IDo not set or stand the glass on its edge. Small chips may
develop into cracks.
INSTALLATIONNBBT0019S02IUse a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
IWhile the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
IThe molding must be installed securely so that it is in
position and leaves no gap.
IInform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
IKeep heat and open flames away as primers and adhesive
are flammable.
IThe materials contained in the kit are harmful if
swallowed, and may irritate skin and eyes. Avoid contact
with the skin and eyes.
IUse in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
IDriving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the wind-
shield in case of an accident.
CAUTION:
IDo not use an adhesive which is past its usable term.
Shelf life of this product is limited to six months after the
date of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
IKeep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
IDo not leave primers or adhesive cartridge unattended
with their caps open or off.
IThe vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
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WINDSHIELD AND WINDOWS
Removal and Installation
BT-53

WINDSHIELDNBBT0019S03
SBT191-A
Repairing Water Leaks for WindshieldNBBT0019S0301Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and
body or glass, determine the extent of leakage. This can be
done by applying water to the windshield area while pushing
glass outward.
To stop the leak, apply primer (if necessary) and then urethane
adhesive to the leak point.
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-54

REAR SIDE WINDOWNBBT0019S04
SBT359-A
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WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-55

Diagnostic ProcedureNBEC0605
1 CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 52 and ground under the following conditions.
SEF610X
OK or NG
OK©GO TO 2.
NG©GO TO 3.
2 CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check voltage between ECM terminal 52 and ground under the following conditions.
SEF611X
OK or NG
OK©INSPECTION END
NG©GO TO 7.
3 CHECK REAR WINDOW DEFOGGER FUNCTION
1. Start engine.
2. Turn ªONº the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
YesorNo
Ye s©GO TO 4.
No©Refer to EL-151, ªRear Window Defoggerº.
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ELECTRICAL LOAD SIGNAL
Diagnostic Procedure
EC-645

System DescriptionNBEL0057WIPER OPERATIONNBEL0057S01The front wiper switch is controlled by a lever built into the combination switch.
There are three wiper switch positions:
ILO speed
IHI speed
IINT (Intermittent)
With the ignition switch in the ACC or ON position, power is supplied
Ithrough 20A fuse [No. 19, located in the fuse block (J/B)]
Ito front wiper motor terminal 4, and
Ito front wiper switch terminal 15.
Low and High Speed Wiper OperationNBEL0057S0101Ground is supplied to front wiper switch terminal 17 through body grounds E13 and E41.
When the wiper switch is placed in the LO position, ground is supplied
Ithrough terminal 14 of the front wiper switch
Ito front wiper motor terminal 3.
With power and ground supplied, the front wiper motor operates at low speed.
When the front wiper switch is placed in the HI position, ground is supplied
Ithrough terminal 16 of the front wiper switch
Ito front wiper motor terminal 1.
With power and ground supplied, the front wiper motor operates at high speed.
Auto Stop OperationNBEL0057S0102With front wiper switch turned OFF, front wiper motor will continue to operate until wiper arms reach windshield
base.
When wiper arms are not located at base of windshield with front wiper switch OFF, ground is provided
Ifrom terminal 14 of the front wiper switch
Ito front wiper motor terminal 3, in order to continue front wiper motor operation at low speed.
Ground is also supplied
Ito terminal 13 of the front wiper switch
Ithrough front wiper motor terminal 2
Ithrough terminal 6 of the front wiper motor, and
Ithrough body grounds M77 and M111.
When wiper arms reach base of windshield, front wiper motor terminals 2 and 4 are connected instead of ter-
minals 2 and 6. Wiper motor will then stop wiper arms at the PARK position.
Intermittent OperationNBEL0057S0103The front wiper motor operates the wiper arms one time at low speed at a set interval of approximately 2 to
13 seconds. This feature is controlled by the wiper amplifier built in the front wiper switch.
When the front wiper switch is placed in the INT position, ground is supplied
Ito wiper amplifier (INT SW)
Ifrom wiper switch terminal 17
Ithrough body grounds E13 and E41, and
Ito wiper motor terminal 3
Ithrough the wiper switch terminal 14
Ithrough wiper amplifier (OUTPUT)
WASHER OPERATIONNBEL0057S02With the ignition switch in the ACC or ON position, power is supplied
Ithrough 20A fuse [No. 19, located in the fuse block (J/B)]
Ito washer motor terminal 1.
When the lever is pulled to the WASH position, ground is supplied
Ito washer motor terminal 2
Ithrough terminal 18 of the wiper switch
FRONT WIPER AND WASHER
System Description
EL-136

Ithrough terminal 17 of the wiper switch, and
Ithrough body grounds E13 and E41.
With power and ground supplied, the washer motor operates.
When the lever is pulled to the WASH position for one second or more, the wiper motor operates at low speed
for approximately 3 seconds to clean windshield. This feature is controlled by the wiper amplifier in the same
manner as the intermittent operation.
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FRONT WIPER AND WASHER
System Description (Cont'd)
EL-137

RHA060GB
COMPONENT INSPECTIONNBHA0045In-vehicle SensorNBHA0045S01After disconnecting in-vehicle sensor harness connector, measure
resistance between terminals 1 and 2 at sensor harness side, using
the table below.
Temperature ÉC (ÉF) Resistance kW
þ15 (5) 12.73
þ10 (14) 9.92
þ5 (23) 7.80
0 (32) 6.19
5 (41) 4.95
10 (50) 3.99
15 (59) 3.24
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
35 (95) 1.51
40 (104) 1.27
45 (113) 1.07
If NG, replace in-vehicle sensor.
RHA639F
Sunload Sensor Circuit
COMPONENT DESCRIPTIONNBHA0046The sunload sensor is located on the right defroster grille. It detects
sunload entering through windshield by means of a photo diode.
The sensor converts the sunload into a current value which is then
input into the auto amplifier.
SUNLOAD INPUT PROCESSNBHA0047The auto amp. also includes a processing circuit which ªaverageº
the variations in detected sunload over a period of time. This pre-
vents drastic swings in the ATC system operation due to small or
quick variations in detected sunload.
For example, consider driving along a road bordered by an occa-
sional group of large trees. The sunload detected by the sunload
sensor will vary whenever the trees obstruct the sunlight. The pro-
cessing circuit averages the detected sunload over a period of
time, so that the (insignificant) effect of the trees momentarily
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TROUBLE DIAGNOSES
In-vehicle Sensor Circuit (Cont'd)
HA-135