02 sensor INFINITI QX4 2001 Factory Service Manual

MEF036D
IntroductionNBEC0036
SEF233G
SEF234G
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº on EC-99.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example on next page should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF907L
DIAGNOSTIC WORKSHEETNBEC0036S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
trouble-shooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
IVehicle ran out of fuel, which caused the engine to misfire.
IFuel filler cap was left off or incorrectly screwed on, allowing
fuel to evaporate into the atmosphere.
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TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction
EC-97

DESCRIPTION FOR WORK FLOWNBEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the ªDIAGNOSTIC WORK SHEETº, EC-98.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC
and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-72.) The (1st trip) DTC and
the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-118.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the ªDTC Confirmation Procedureº. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
In case the ªDTC Confirmation Procedureº is not available, perform the ªOverall Function Checkº instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOverall Function Checkº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-101.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNO-
SIS Ð SPECIFICATION VALUEº, EC-136. (If malfunction is detected, proceed to ªREPAIR REPLACEº.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-118.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-122, 127.
The ªDiagnostic Procedureº in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-27, ªCircuit
Inspectionº.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº,
EC-140.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDTC Confirmation Procedureº and confirm the normal code [DTC No. P0000] is detected. If the
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-72.)
TROUBLE DIAGNOSIS Ð INTRODUCTION
Work Flow (Cont'd)
EC-100

12 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I
With CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Confirm that proper vacuum is applied. Refer to test No. 10. During adjustment, vacuum should be applied.
3. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure.
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4. Turn throttle position sensor body counterclockwise until ªCLSD THL/P SWº signal switches to ªOFFº.
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SEF007Z
©GO TO 13.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-106

13 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
IGradually move the sensor body clockwise and stop it when ªCLSD THL/P SWº signal switches from ªOFFº to
ªONº, then temporarily tighten sensor body fixing bolts.
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2. Make sure two or three times that the signal is ªONº when the throttle valve is closed and ªOFFº when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the signal remains ªOFFº when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the ªCLSD THL/P SWº signal again.
The signal remains ªOFFº while closing throttle valve.
OK or NG
OK©GO TO 14.
NG©GO TO 12.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-107

14 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly.
1. Confirm that proper vacuum is applied. Refer to Test No. 10.
2. Attach blind cap to vacuum port from which vacuum hose to throttle opener was disconnected.
3. Start engine.
4. Warm up engine to normal operating temperature.
5. Select ªTP SW/TP SEN IDLE POSI ADJº in ªWORK SUPPORTº mode.
6. Stop engine. (Turn ignition switch ªOFFº.)
7. Turn ignition switch ªONº and wait at least 5 seconds.
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8. Turn ignition switch ªOFFº and wait at least 10 seconds.
9. Repeat steps 7 and 8 until ªCLSD THL POSº signal changes to ªONº.
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©GO TO 19.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-108

16 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I
1. Loosen throttle position sensor fixing bolts.
2. Confirm that proper vacuum is applied. Refer to Test No. 10. During adjustment, vacuum should be applied.
3. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure.
SEF953Y
SEF330Z
4. Turn throttle position sensor body counterclockwise until continuity does not exist.
SEF954Y
©GO TO 17.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-110

17 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II
1. Temporarily tighten sensor body fixing bolts as follows.
IGradually move the sensor body clockwise and stop it when the continuity comes to exist, then temporarily
tighten sensor body fixing bolts.
SEF954Y
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK©GO TO 18.
NG©GO TO 16.
18 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly.
1. Confirm that proper vacuum is applied. Refer to Test No. 10.
2. Attach blind cap to vacuum port from which vacuum hose to throttle opener was disconnected.
3. Start engine.
4. Warm up engine to normal operating temperature.
5. Stop engine. (Turn ignition switch ªOFFº.)
6. Turn ignition switch ªONº and wait at least 5 seconds.
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7. Turn ignition switch ªOFFº and wait at least 10 seconds.
8. Repeat steps 6 and 7, 20 times.
©GO TO 19.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-111

DTC Inspection Priority ChartNBEC0039If some DTCs are displayed at the same time, perform inspections one by one based on the following prior-
ity chart.
Priority Detected items (DTC)
1IP0100 Mass air flow sensor
IP0110 Intake air temperature sensor
IP0115 P0125 Engine coolant temperature sensor
IP0120 Throttle position sensor
IP0180 Fuel tank temperature sensor
IP0325 Knock sensor
IP0335 P1336 Crankshaft position sensor (POS)
IP0340 Camshaft position sensor (PHASE)
IP0460 P0461 P0464 P1464 Fuel level sensor
IP0500 Vehicle speed sensor
IP0605 ECM
IP1320 Ignition signal
IP1335 Crankshaft position sensor (REF)
IP1605 A/T diagnosis communication line
IP1706 Park/Neutral position (PNP) switch
2IP0105 Absolute pressure sensor
IP0130-P0134, P0150-P0154 Heated oxygen sensor 1 (front)
IP0135 P0155 Heated oxygen sensor 1 heater (front)
IP0137-P0140, P0157-P0160 Heated oxygen sensor 2 (rear)
IP0141 P0161 Heated oxygen sensor 2 (rear) heater
IP0217 Coolant overtemperature enrichment protection
IP0443 P1444 EVAP canister purge volume control solenoid valve
IP0446 P1446 P1448 EVAP canister vent control valve
IP0450 EVAP control system pressure sensor
IP0510 Closed throttle position switch
IP0705-P0755 P1705 P1760 A/T related sensors, solenoid valves and switches
IP 1111Intake valve timing control solenoid valve
IP1140 Intake valve timing control position sensor
IP1165 Swirl control valve control vacuum check switch
IP1441 EVAP control system (VERY SMALL LEAK)
IP1447 EVAP control system purge flow monitoring
IP1490 P1491 Vacuum cut valve bypass valve
3IP0171 P0172 P0174 P0175 Fuel injection system function
IP0306 - P0300 Misfire
IP0420 P0430 Three way catalyst function
IP0440 P1440 EVAP control system (SMALL LEAK)
IP0455 EVAP control system (GROSS LEAK)
IP0505 IACV-AAC valve
IP0600 A/T communication line
IP0731-P0734 P0744 A/T function
IP1110 Intake valve timing control
IP1130 Swirl control valve control solenoid valve
IP1148 P1168 Closed loop control
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
DTC Inspection Priority Chart
EC-116

Fail-safe Chart=NBEC0040The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short cir-
cuit. When the ECM enters the fail-safe mode, the MIL illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0100 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0115 Engine coolant temperature
sensor circuitEngine coolant temperature will be determined by ECM based on the time after
turning ignition switch ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or Start40ÉC (104ÉF)
More than approx. 4 minutes
after ignition ON or Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
P0120 Throttle position sensor cir-
cuitThrottle position will be determined based on the injected fuel amount and the
engine speed.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P1335 Crankshaft position sensor
(REF) circuitCompression TDC signal (120É signal) is controlled by camshaft position sensor
(PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be
delayed 0É to 2É.
Unable to
access ECMECMECM fail-safe activating condition
The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction condi-
tion in the CPU of ECM), the MIL on the instrument panel lights to warn the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation,
IACV-AAC valve operation and cooling fan operation are controlled under certain
limitations.
ECM fail-safe operation
Engine speedEngine speed will not rise more than 3,000
rpm
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset valve
Fuel pumpFuel pump relay is ªONº when engine is running
and ªOFFº when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Fail-safe Chart
EC-117

SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Engine
controlCrankshaft position sensor (REF)
circuit
22EC-510
Crankshaft position sensor (POS)
circuitEC-334, 517
Camshaft position sensor
(PHASE) circuit3EC-342
Mass air flow sensor circuit 1
122
222 2EC-150
Heated oxygen sensor 1 (front)
circuit
3EC-192
Engine coolant temperature sen-
sor circuit1 3 3 EC-169, 187
Throttle position sensor circuit 2 2 EC-174
Incorrect throttle position sensor
adjustment3 1 1 1 1 1 1 1 EC-101
Vehicle speed sensor circuit 2 3 3
3EC-417
Knock sensor circuit 2 EC-328
ECM 2233333 3 33EC-444, 117
Start signal circuit 2 EC-621
Park/Neutral position switch circuit 3 3
333 EC-604
Power steering oil pressure switch
circuit2 EC-634
Electrical load signal circuitEC-644
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Matrix Chart (Cont'd)
EC-119