air bleeding INFINITI QX4 2001 Factory User Guide

2 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether brake is effective.
Does brake system function properly when brake pedal is depressed?
Ye s©GO TO 3.
No©Perform Preliminary Check. Refer to BR-50.
3 CHECK WARNING LAMP INDICATION
Ensure warning lamp remains off while driving.
SBR672E
Is warning lamp turned off?
Ye s©GO TO 4.
No©Carry out self-diagnosis. Refer to BR-41, BR-44.
4 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connection.
2. Perform wheel sensor mechanical check. Refer to ª7. CHECK SENSOR ROTORº in ªDIAGNOSTIC PROCEDUREº,
ªWheel Sensor or Rotorº, BR-56.
Is wheel sensor mechanism OK?
Ye s©Check ABS actuator and electric unit pin terminals for damage or the connection of ABS
actuator and electric unit harness connector.
Reconnect ABS actuator and electric unit harness connector.
Then retest.
No©Repair.
3. Long Stopping DistanceNBBR0109
1 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether stopping distance is still long.
Does brake system function properly when brake pedal is depressed?
Ye s©Perform Preliminary Check and air bleeding (if necessary).
No©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
2. Unexpected Pedal Action (Cont'd)
BR-70

ABS Actuator and Electric UnitNBBR0079S07
SBR468E
REMOVALNBBR0079S07011. Disconnect battery cable.
2. Drain brake fluid. Refer to ªChanging Brake Fluidº, BR-7.
3. Remove mounting bracket fixing bolts and nuts.
4. Disconnect connector, brake pipes and remove fixing nuts and
actuator ground cable.
INSTALLATIONNBBR0079S0702CAUTION:
After installation, refill brake fluid. Then bleed air. Refer to
ªBleeding Brake Systemº, BR-8.
1. Tighten actuator ground cable.
Place ground cable at a notch of mounting bracket.
2. Connect brake pipes temporarily.
3. Tighten fixing bolts and nuts.
4. Tighten brake pipes.
5. Connect connector and battery cable.
REMOVAL AND INSTALLATIONABS
ABS Actuator and Electric Unit
BR-82

A
AAC/V - Wiring diagram ...............................EC-425
ABS - Wiring diagram ....................................BR-37
ABS sensor rotor ........................................AX-6, 19
Absolute pressure sensor ............................EC-158
A/C air flow .....................................................HA-25
A/C component layout ....................................HA-19
A/C compressor clutch removal and
installation .................................................HA-150
A/C compressor precaution..............................HA-6
A/C compressor special service tool..............HA-10
A/C control operation (auto A/C) ....................HA-23
A/C diagnostic work flow (auto A/C) ..............HA-65
A/C HFC134a (R134a) system
precaution .....................................................HA-2
A/C HFC134a (R134a) system service
procedure ..................................................HA-144
A/C HFC134a (R134a) system service
tools.............................................................HA-11
A/C HFC134a system service equip-
ment precaution ............................................HA-7
A/C lubricant (R134a)...................................HA-146
A/C operational check ....................................HA-66
A/C performance chart .................................HA-116
A/C performance test diagnoses ..................HA-114
A/C relay .......................................................HA-110
A/C self-diagnoses (auto A/C)........................HA-44
A/C service data specification ......................HA-160
A/C system description (auto A/C) .................HA-23
A/C trouble diagnoses (auto A/C) ..................HA-27
A/C, A - Wiring diagram ...........................HA-31, 36
Accelerator control system ...............................FE-3
Accelerator wire adjustment .............................FE-3
Actuator lever (Transfer) ...............................TF-120
Air bag ............................................................RS-10
Air bag disposal..............................................RS-22
Air bag precautions ...........................................GI-3
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement .........................MA-17
Air conditioner cut control ..............................EC-31
Air flow meter - See Mass air flow
sensor .......................................................EC-150
Air mix door control linkage adjustment.........HA-85
Air mix. door motor ................................HA-82, 141
Air spoiler, rear................................................BT-35
All - mode 4WD system ..................................TF-10
Alternator ........................................................SC-28
Ambient sensor ............................................HA-129
Angular tightening application..........................EM-3
Antenna - See Power antenna .....................EL-169
Anti-lock brake system - Wiring
diagram .......................................................BR-37
AP/SEN - Wiring diagram ............................EC-160
ASCD (automatic speed control device) ......EL-221
ASCD - Wiring diagram ................................EL-225
A/T - Wiring diagram - AT - FTS ...................AT-107
A/T - Wiring diagram - AT - MAIN ...................AT-96
A/T - Wiring diagram - AT - PNP/SW............AT-101A/T - Wiring diagram - AT - VSS A/T ............AT-113
A/T control ....................................................EC-440
A/T diagnosis communication line................EC-603
A/T fluid temperature sensor .........................AT-110
A/T self-diagnoses...........................................AT-46
A/T shift lock system .....................................AT-265
A/T shift lock system - Wiring diagram .........AT-266
A/T trouble diagnoses .....................................AT-53
A/T Wiring diagram - AT - ENG SS...............AT-117
A/T Wiring diagram AT - 1ST ........................AT-123
A/T Wiring diagram AT - 2ND .......................AT-129
A/T Wiring diagram AT - 3RD .......................AT-135
A/T Wiring diagram AT - 4TH ........................AT-142
A/T Wiring diagram AT - BA/FTS ..................AT-192
A/T Wiring diagram AT - LPSV .....................AT-164
A/T Wiring diagram AT - NONDTC ...............AT-215
A/T Wiring diagram AT - OVRCSV ...............AT-187
A/T Wiring diagram AT - SSV/A ....................AT-169
A/T Wiring diagram AT - SSV/B ....................AT-173
A/T Wiring diagram AT - TCCSIG .................AT-156
A/T Wiring diagram AT - TCV .......................AT-150
A/T Wiring diagram AT - TPS........................AT-179
A/T Wiring diagram AT - VSSMTR................AT-199
AT/C - Wiring diagram ..................................EC-442
ATP switch.....................................................TF-112
ATP warning lamp .........................................TF-102
Audio .............................................................EL-160
AUDIO - Wiring diagram ...............................EL-162
Audio and A/C control removal and
installation - See Instrument panel .............BT-21
AUT/DP - Wiring diagram .............................EL-191
Auto air conditioner - Wiring diagram ......HA-31, 36
Automatic amplifier...................................HA-40, 72
Automatic drive positioner ............................EL-186
Automatic speed control system - See
ASCD ........................................................EL-221
Automatic transmission fluid
replacement ................................................MA-21
Automatic transmission number ......................GI-43
Auxiliary air control (AAC) valve ..................EC-422
Axle housing (rear) .........................................AX-19
B
Back door ........................................................BT-15
Back door opener - See Back door ................BT-15
Back door trim.................................................BT-34
Back-up lamp ..................................................EL-69
BACK/L - Wiring diagram................................EL-69
Ball joint (front) ...............................................SU-12
Base idle air volume initialiging......................EC-57
Basic inspection ...........................................EC-101
Battery ..............................................................SC-4
Battery/Starting/Charging System
Tester ................................................SC-7, 12, 21
Blower motor ..................................................HA-95
Body alignment ...............................................BT-57
Brake booster .................................................BR-19
Brake control valve (Proportioning
valve)...........................................................BR-11
ALPHABETICAL INDEX
IDX-2

LSV (Load sensing valve) ..............................BR-12
Lubricant (R134a) A/C..................................HA-146
Lubricants .......................................................MA-11
Lubrication circuit (engine) ...............................LC-3
Lubrication-locks, hinges and hood
latches ........................................................MA-27
Luggage room lamp ........................................EL-88
M
MAFS - Wiring diagram................................EC-154
Magnet clutch .......................................HA-104, 150
MAIN - Wiring diagram.................................EC-142
Main oil pump (Transfer)...............................TF-131
Mainshaft (Transfer) ......................................TF-125
Maintenance (engine) ....................................MA-13
MAJOR OVERHALL......................................AT-281
Major overhaul (Transfer) .............................TF-120
Malfunction indicator lamp (MIL) ....................EC-74
Mass air flow sensor (MAFS) .......................EC-150
Master cylinder (brake) ..................................BR-16
Meter ...............................................................EL-94
METER - Wiring diagram................................EL-99
MIL & Data link connectors circuit ...............EC-648
MIL/DL - Wiring diagram ..............................EC-648
MIRROR - Wiring diagram............................EL-177
Mirror defogger .............................................EL-151
Mirror, door......................................................BT-56
Mirror, out side ................................................BT-56
Misfire ...........................................................EC-320
Mode door control linkage adjustment ...........HA-81
Mode door motor ............................................HA-75
Model variation ................................................GI-41
Molding - See Exterior ....................................BT-35
MULTI - Wiring diagram ................................EL-274
Multi-remote control system..........................EL-270
Multiplex communication ..............................HA-142
Multiport fuel injection (MFI) system ..............EC-28
Multiport fuel injection precautions ....................GI-6
N
NATS (Nissan anti-theft system)...................EL-328
NATS (Nissan anti-theft system)
precautions ....................................................GI-3
NATS - Wiring diagram .................................EL-330
NAVI - wiring diagram ...................................EL-394
Navigation System ........................................EL-385
Neutral-4LO switch ........................................TF-112
NVH troubleshooting (AX) ..........................AX-3, 18
NVH troubleshooting (BR)................................BR-6
NVH troubleshooting (PD)................................PD-3
NVH troubleshooting (ST).................................ST-6
NVH troubleshooting (SU) .........................SU-3, 15O
Oil change (capacity) .....................................MA-11
Oil filter (Transfer) .........................................TF-118
Oil pan (engine) .............................................EM-15
Oil pressure (engine) ........................................LC-4
Oil pump (A/T) ...............................................AT-297
Oil pump (engine) .............................................LC-5
Oil pump regulator valve (engine) ....................LC-6
Oil seal replacement (engine)........................EM-35
Oil seal replacement (front final drive
4WD) ...........................................................PD-15
Oil seal replacement (front of final
drive) ...........................................................PD-40
On board diagnostic system ..........................EC-59
Out side mirror ................................................BT-56
Overdrive control switch ................................AT-263
Overrun clutch ...............................................AT-320
Overrun clutch solenoid valve .......................AT-189
P
P/ANT - Wiring diagram ................................EL-170
Park/Neutral position switch .........................EC-604
Park/neutral position switch (A/T) .........AT-103, 263
Parking brake control .....................................BR-30
Parking lamp ...................................................EL-61
PCV (positive crankcase ventilation) .............EC-38
PGC/V - Wiring diagram ......................EC-370, 544
PHASE - Wiring diagram .............................EC-342
Pinion bearing preload diff. ............................PD-25
Pinion gear height diff. .............................PD-25, 53
Piston assembly .............................................EM-71
Piston pin inspection ......................................EM-63
Piston ring inspection.....................................EM-64
Piston to bore clearance ................................EM-66
Planetary carrier (Transfer) ...........................TF-134
PNP/SW - Wiring diagram ...........................EC-607
POS - Wiring diagram ..................................EC-517
POWER - Wiring diagram...............................EL-10
Power antenna ..............................................EL-169
Power door lock ............................................EL-254
Power door mirror .........................................EL-177
Power seat ....................................................EL-181
Power steering fluid level .....................MA-27, ST-8
Power steering gear........................................ST-17
Power steering hydraulic pressure .................ST-10
Power steering oil pressure switch ..............EC-634
Power steering oil pump .................................ST-27
Power steering system bleeding.......................ST-9
Power supply routing ........................................EL-9
Power transistor & ignition coil.....................EC-499
Power window ...............................................EL-241
PRE/SE - Wiring diagram ............................EC-384
Precations for Leak detection dye ...................HA-3
Precautions (General) .......................................GI-5
Pressure test (A/T) ..........................................AT-62
Propeller shaft ..................................................PD-3
ALPHABETICAL INDEX
IDX-6

SMA182B
ÐREFILLING ENGINE COOLANTÐNBMA0011S021. Install reservoir tank, radiator drain plug, and cylinder block
drain plugs.
IApply sealant to the thread of cylinder block drain plugs.
:8-11N´m(0.8 - 1.2 kg-m, 70 - 104 in-lb) Front side
: 18 - 21 N´m (1.8 - 2.2 kg-m, 13 - 15 ft-lb) Right side
2. Fill coolant up to the top of the radiator mouth. While filling,
tighten each air bleeding plug from where coolant overflows.
Fill in the coolant again up to top of the mouth.
3. Reservoir tank with coolant up to the MAX level and install
radiator cap.
Air relief plugs:
: 6.7 - 7.9 N´m (0.68 - 0.81 kg-m, 59 - 70 in-lb)
Use Geniune Nissan anti-freeze coolant or equivalent mixed
with demineralized water/distilled water.
For coolant mixture ratio, refer to ªRECOMMENDED FLUIDS AND
LUBRICANTSº, MA-11.
Coolant capacity (Without reservoir tank):
8.6(9-1/8 US qt, 7-5/8 Imp qt)
SMA412B
Reservoir tank capacity (for MAX level):
0.6(5/8 US qt, 1/2 Imp qt)
Pour coolant through coolant filler neck slowly to allow air in
system to escape.
4. Warm up engine to normal operating temperature.
5. Run engine at 3,000 rpm for 10 seconds and return to idle
speed.
IRepeat 2 or 3 times.
Watch coolant temperature gauge so as not to overheat the
engine.
6. Stop engine and cool it down.
ICool down using a fan to reduce the time.
7. Remove the radiator filler cap and check coolant level.
IIf necessary, refill radiator up to filler neck with coolant.
8. Refill reservoir tank to Max line with coolant.
9. Repeat steps 4 through step 8 two or more times.
10. Warm up engine, and check for sound of coolant flow while
running engine from idle up to 3,000 rpm with heater tempera-
ture control set at several positions between COOL and HOT.
ISound may be noticeable at heater water cock.
11. If sound is heard, bleed air from cooling system by repeating
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ENGINE MAINTENANCE
Changing Engine Coolant (Cont'd)
MA-15

STEERING SYSTEM
SECTION
ST
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
Precautions for Steering System .................................2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................6
NVH Troubleshooting Chart.........................................6
ON-VEHICLE SERVICE..................................................7
Checking Steering Wheel Play ....................................7
Checking Neutral Position on Steering Wheel ............7
PRE-CHECKING........................................................7
CHECKING...............................................................7
Front Wheel Turning Angle ..........................................7
Checking Gear Housing Movement ............................8
Adjusting Rack Retainer ..............................................8
Checking and Adjusting Drive Belts ............................8
Checking Fluid Level ...................................................8
Checking Fluid Leakage ..............................................8
Bleeding Hydraulic System..........................................9
Checking Steering Wheel Turning Force ....................9
Checking Hydraulic System.......................................10
STEERING WHEEL AND STEERING COLUMN......... 11
Components............................................................... 11
Removal and Installation ........................................... 11
STEERING WHEEL................................................. 11
STEERING COLUMN...............................................12
Disassembly and Assembly .......................................13
Inspection...................................................................14
TILT MECHANISM...................................................14
STEERING TRANSFER GEAR.....................................15
Removal .....................................................................15
Installation ..................................................................16
Inspection...................................................................16
POWER STEERING GEAR AND LINKAGE................17
Components...............................................................17
Removal and Installation ...........................................18
Disassembly...............................................................19
Inspection...................................................................20
BOOT.....................................................................20
RACK.....................................................................20
PINION ASSEMBLY.................................................20
GEAR HOUSING CYLINDER....................................20
TIE-ROD OUTER AND INNER SOCKETS..................21
Assembly ...................................................................21
Adjustment .................................................................24
POWER STEERING OIL PUMP....................................27
Components...............................................................27
Pre-disassembly Inspection .......................................27
Disassembly...............................................................28
Inspection...................................................................29
Assembly ...................................................................29
SERVICE DATA AND SPECIFICATIONS (SDS).........32
General Specifications ...............................................32
Steering Wheel ..........................................................32
Steering Column ........................................................32
Steering Transfer Gear ..............................................32
Steering Gear and Linkage .......................................33
Power Steering ..........................................................33
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CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
4. If fluid leakage at connectors is noticed, loosen flare nut and
then retighten.
Do not overtighten connector as this can damage O-ring,
washer and connector.
5. Check rack boots for accumulation of power steering fluid.
Bleeding Hydraulic SystemNBST00131. Raise front end of vehicle until wheels are clear of the ground.
2. Add fluid into oil tank to specified level. Then, quickly turn
steering wheel fully to right and left and lightly touch steering
stoppers.
Repeat steering wheel operation until fluid level no longer
decreases.
3. Start engine.
Repeat step 2 above.
IIncomplete air bleeding will cause the following to occur. When
this happens, bleed air again.
a) Air bubbles in reservoir tank
b) Clicking noise in oil pump
c) Excessive buzzing in oil pump
Fluid noise may occur in the valve or oil pump. This is common
when the vehicle is stationary or while turning steering wheel
slowly. This does not affect performance or durability of the system.
SST491B
SST090B
Checking Steering Wheel Turning ForceNBST00141. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating tempera-
ture. [Make sure temperature of fluid is approximately 60 to
80ÉC (140 to 176ÉF).]
Tires need to be inflated to normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360É from the neutral position.
Steering wheel turning force:
39 N (4 kg, 9 lb) or less
5. If steering wheel turning force is out of specification, check
rack sliding force.
a. Disconnect steering column lower joint and knuckle arms from
the gear.
b. Start and run engine at idle to make sure steering fluid has
reached normal operating temperature.
c. Pull tie-rod slowly to move it from neutral position to±11.5 mm
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
Rack sliding force:
137 - 255 N (14 - 26 kg, 31 - 57 lb)
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ON-VEHICLE SERVICE
Checking Fluid Leakage (Cont'd)
ST-9

6. If rack sliding force is not within specification, overhaul steer-
ing gear assembly.
7. If rack sliding force is OK, inspect steering column. Refer to
ªInspectionº, ªSTEERING WHEEL AND STEERING
COLUMNº, ST-14.
SST834-F
Checking Hydraulic SystemNBST0015Before starting, check belt tension, driving pulley and tire pressure.
1. Set Tool. Open shut-off valve. Then bleed air.
Refer to ªBleeding Hydraulic Systemº, ST-9.
2. Run engine, at idle speed or 1,000 rpm.
Make sure fluid temperature in reservoir tank rises to 60 to
80ÉC (140 to 176ÉF).
WARNING:
Warm up engine with shut-off valve fully opened. If engine is
started with shut-off valve closed, fluid pressure in the power
steering pump increase to maximum. This will raise fluid tem-
perature abnormally.
3. Check pressure with steering wheel fully turned to left and right
positions with engine idling at 1,000 rpm.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
Power steering pump maximum operating pressure:
8,630 - 9,219 kPa
(88 - 94 kg/cm
2, 1,251 - 1,337 psi)
IIf pressure reaches maximum operating pressure, system is
OK.
IIf pressure increases above maximum operating pressure,
check power steering pump flow control valve. Refer to ST-28.
4. If power steering pressure is below the maximum operating
pressure, slowly close shut-off valve and check pressure
again.
CAUTION:
Do not close shut-off valve for more than 15 seconds.
IIf pressure increases to maximum operating pressure, gear
should be damaged. Refer to ªRemoval and Installationº,
ST-18.
IIf pressure remains below maximum operating pressure, pump
should be damaged. Refer to ªDisassemblyº, ST-28.
5. After checking hydraulic system, remove Tool and add fluid as
necessary. Then completely bleed air out of system. Refer to
ST-9.
ON-VEHICLE SERVICE
Checking Steering Wheel Turning Force (Cont'd)
ST-10