differential INFINITI QX4 2001 Factory User Guide

CHASSIS AND BODY MAINTENANCENBMA0004S0202
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Section
- Page
or
- Content Title Perform at number of miles, kilometers
or months, whichever comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cablesIIIIMA-25
Brake pads, rotors, drums & liningsIIIIMA-25, 26
Automatic transmission & all-mode 4WD
transfer fluid & differential gear oil (exc.
LSD)IIIIMA-21, 22, 23
LSD gear oilIRIRMA-24
Steering gear, linkage & transfer gear,
axle & suspension partsIIMA-26
NOTE (4)
Tire rotation NOTE (1)MA-4
Drive shaft boots (
) IIIIAX-10, ªDrive shaftº
Propeller shaft NOTE (2)LLLLMA-23
Front wheel bearing grease (4x2) I I
Front wheel bearing grease (
) IRIRAX-4, ªFront Wheel
Bearingº
Exhaust systemI I MA-21
Supplemental air bag systems NOTE (3)RS-14, ªMaintenance
Itemº
Ventilation air filterRRRRHA-159, ªVentilation Air
Filterº
ASCD vacuum hosesIIIIEL-237, ªASCD
ACTUATOR/PUMP
CHECKº
NOTE:
(1) Refer to ªTire rotationº under the ªGENERAL MAINTENANCEº heading earlier in this section.
(2) The propeller shaft should be re-greased after being immersed in water.
(3) Inspect the air bag system 10 years after the date of manufacture noted on the FMVSS certification label.
(4) Refer to SU-5, ªFront Suspension Partsº and SU-16, ªRear Suspension Partsº, AX-3, ªFront Axle Partsº and AX-18, ªRear Axle Partsº.
PERIODIC MAINTENANCE
Schedule 2 (Cont'd)
MA-10

NBMA0005
Fluids and LubricantsNBMA0005S01
Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp measure Liter
Engine oilDrain and
refillWith oil filter 5-1/4 qt 4-3/8 qt 5.0
IAPI Certification Mark*1
IAPI grade SG/SH, Energy Conserv-
ingI&IIorAPIgrade SJ, Energy
Conserving*1
IILSAC grade GF-I & GF-II*1 Without oil
filter5-1/8 qt 4-1/4 qt 4.8
Dry engine
(Engine overhaul)7-1/4 qt 6 qt 6.8
Cooling system (With reservoir) 9-3/4 qt 8-1/8 qt 9.2Genuine Nissan anti-freeze coolant or
equivalent
All-mode 4WD transfer fluid 3-1/8 qt 2-5/8 qt 3.0Nissan Matic ªDº (Continental U.S. and
Alaska) or Canada NISSAN Automatic
Transmission Fluid*2
Differential
carrier gear
oilFront (4WD) 3-7/8 pt 3-1/4 pt 1.85Standard differential gear: API GL-5*1
Limited-slip differential (LSD) gear:
Use only LSD gear oil API GL-5 and
SAE 80W-90*5 approved for Nissan
LSD*6. Rear 5-7/8 pt 4-7/8 pt 2.8
Automatic transmission fluid2WD
9 qt 7-1/2 qt 8.5Nissan Matic ªDº (Continental U.S. and
Alaska) or Canada NISSAN Automatic
Transmission Fluid*3 4WD
Power steering fluid Ð Ð Ð Genuine NISSAN PSF II or equivalent*7
Brake fluid Ð Ð ÐGenuine Nissan Brake Fluid*4 or
equivalent DOT 3 (U.S. FMVSS No.
116)
Propeller shaft grease Ð Ð ÐNLGI No. 2 (Molybdenum disulphide
lithium soap base)
Multi-purpose grease Ð Ð Ð NLGI No. 2 (Lithium soap base)
*1: For further details, see ªSAE Viscosity Numberº.
*2: Outside the continental United States and Alaska contact an authorized INFINITI dealership for more information regarding suitable
fluids, including recommended brand(s) of DEXRON
TMIII/MERCONTMAutomatic Transmission Fluid.
*3: DEXRONTMIII/MERCONTMor equivalent may also be used. Outside the continental United States and Alaska contact an autho-
rized INFINITI dealership for more information regarding suitable fluids, including recommended brand(s) of DEXRONTMIII/MERCONTM
Automatic Transmission Fluid.
*4: Available in mainland U.S.A. through your INFINITI dealer.
*5: SAE 90 is acceptable in ambient temperatures above þ18ÉC (0ÉF).
*6: Contact an INFINITI dealer for a list of approved oils.
*7: Genuine NISSAN PSF, Canada NISSAN Automatic Transmission Fluid, DEXRON
TMIII/MERCONTMor equivalent ATF may also be
used.
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RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and Lubricants
MA-11

MMA117AA
SAE Viscosity NumberNBMA0005S02GASOLINE ENGINE OILNBMA0005S0201SAE 5W-30 viscosity oil is preferred for all temperatures. SAE
10W-30 and 10W-40 viscosity oil may be used if the ambient tem-
perature is above þ18ÉC (0ÉF).
MMA118A
GEAR OILNBMA0005S020280W-90 for differential is preferable.
SMA947CA
Anti-freeze Coolant Mixture RatioNBMA0005S03The engine cooling system is filled at the factory with a high-quality,
year-round, anti-freeze coolant solution. The anti-freeze solution
contains rust and corrosion inhibitors. Therefore, additional cooling
system additives are not necessary.
CAUTION:
When adding or replacing coolant, be sure to use only a Genu-
ine Nissan anti-freeze coolant or equivalent with the proper
mixture ratio of 50% anti-freeze and 50% demineralized water/
distilled water. Other types of coolant solutions may damage
your engine cooling system.
RECOMMENDED FLUIDS AND LUBRICANTS
SAE Viscosity Number
MA-12

SMA231
SMA872C
Checking Propeller ShaftNBMA0024Check propeller shaft for damage, looseness or grease leakage.
Tightening torque: Refer to PD-4, ªComponentsº.
SMA873C
Greasing Propeller ShaftNBMA0025Apply specified grease to nipples provided on propeller shaft.
Grease grade:
Refer to ªRECOMMENDED FLUIDS AND
LUBRICANTSº, MA-11.
SMA440B
Checking Differential Gear OilNBMA0026Check for oil leakage and oil level.
Filler plug:
Front
: 39 - 59 N´m (4 - 6 kg-m, 29 - 43 ft-lb)
Rear
: 59 - 118 N´m (6 - 12 kg-m, 43 - 87 ft-lb)
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CHASSIS AND BODY MAINTENANCE
Checking Propeller Shaft
MA-23

SMA632C
SMA631C
Changing Differential Gear OilNBMA00271. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade and viscosity:
See ªRECOMMENDED FLUIDS AND LUBRICATNSº,
MA-11, 12.
Oil capacity:
Front
1.85(3-7/8 US pt, 3-1/4 Imp pt)
Rear
2.8(5-7/8 US pt, 4-7/8 Imp pt)
Filler plug:
Front
: 39 - 59 N´m (4 - 6 kg-m, 29 - 43 ft-lb)
Rear
: 59 - 118 N´m (6 - 12 kg-m, 43 - 87 ft-lb)
Drain plug:
Front
: 59 - 98 N´m (6 - 10 kg-m, 43 - 72 ft-lb)
Rear
: 59 - 118 N´m (6 - 12 kg-m, 43 - 87 ft-lb)
LIMITED-SLIP DIFFERENTIAL GEARNBMA0027S01IUse only approved limited-slip differential gear oil.
ILimited-slip differential identification.
1. Lift both rear wheels off the ground.
2. Turn one rear wheel by hand.
3. If both rear wheels turn in the same direction simultaneously,
vehicle is equipped with limited-slip differential.
Balancing WheelsNBMA0028Adjust wheel balance using the road wheel center.
Wheel balance (Maximum allowable unbalance):
Refer to SDS, MA-29.
SGI991
Tire RotationNBMA0029IAfter rotating the tires, adjust the tire pressure.
IRetighten the wheel nuts after the vehicle has been driven
for 1,000 km (600 miles). (also in cases of a flat tire, etc.)
Wheel nuts:
: 118 - 147 N´m (12 - 15 kg-m, 87 - 108 ft-lb)
CHASSIS AND BODY MAINTENANCE
Changing Differential Gear Oil
MA-24

PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
PROPELLER SHAFT......................................................3
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................3
NVH TROUBLESHOOTING CHART............................3
Components.................................................................4
FRONT PROPELLER SHAFT.....................................4
REAR PROPELLER SHAFT.......................................5
On-vehicle Service.......................................................6
PROPELLER SHAFT VIBRATION...............................6
APPEARANCE CHECKING........................................6
Removal and Installation .............................................6
Inspection.....................................................................7
Disassembly.................................................................7
CENTER BEARING - 2WD -.......................................7
JOURNAL (71H AND 80B)..........................................8
Assembly .....................................................................9
CENTER BEARING - 2WD -.......................................9
JOURNAL (71H AND 80B)..........................................9
Service Data and Specifications (SDS)..................... 11
GENERAL SPECIFICATIONS................................... 11
SERVICE DATA....................................................... 11
SNAP RING (80B).................................................... 11
SNAP RING (71H)...................................................12
R200A
FRONT FINAL DRIVE...................................................13
Preparation ................................................................13
SPECIAL SERVICE TOOLS......................................13
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................15
On-vehicle Service.....................................................15
FRONT OIL SEAL REPLACEMENT...........................15
REAR COVER GASKET REPLACEMENT..................16
Components...............................................................17
Removal and Installation ...........................................18
REMOVAL...............................................................18
INSTALLATION........................................................18
Disassembly...............................................................18
PRE-INSPECTION...................................................18
FINAL DRIVE HOUSING..........................................19
DIFFERENTIAL CASE..............................................21
DIFFERENTIAL SIDE SHAFT...................................22
Inspection...................................................................23
RING GEAR AND DRIVE PINION.............................23
DIFFERENTIAL CASE ASSEMBLY...........................23
BEARING................................................................23
Adjustment .................................................................24
SIDE BEARING PRELOAD.......................................24
PINION GEAR HEIGHT AND PINION BEARING
PRELOAD
...............................................................25
TOOTH CONTACT...................................................29
Assembly ...................................................................30
DIFFERENTIAL SIDE SHAFT...................................30
DIFFERENTIAL CASE..............................................31
FINAL DRIVE HOUSING..........................................32
Service Data and Specifications (SDS).....................36
R200A.....................................................................36
H233B
REAR FINAL DRIVE.....................................................38
Preparation ................................................................38
SPECIAL SERVICE TOOLS......................................38
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................40
On-vehicle Service.....................................................40
FRONT OIL SEAL REPLACEMENT...........................40
Components...............................................................42
Removal and Installation ...........................................43
REMOVAL...............................................................43
INSTALLATION........................................................43
Disassembly...............................................................43
PRE-INSPECTION...................................................43
DIFFERENTIAL CARRIER........................................44
DIFFERENTIAL CASE..............................................46
Inspection...................................................................47
RING GEAR AND DRIVE PINION.............................47
DIFFERENTIAL CASE ASSEMBLY...........................47
BEARING................................................................47
Limited Slip Differential ..............................................47
PREPARATION FOR DISASSEMBLY........................47
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DISASSEMBLY........................................................48
INSPECTION...........................................................49
ADJUSTMENT.........................................................50
ASSEMBLY.............................................................51
Adjustment .................................................................53
PINION GEAR HEIGHT............................................53
TOOTH CONTACT...................................................56Assembly ...................................................................57
DIFFERENTIAL CASE..............................................57
DIFFERENTIAL CARRIER........................................58
Service Data and Specifications (SDS).....................62
H233B.....................................................................62
CONTENTS(Cont'd)
PD-2

Noise, Vibration and Harshness (NVH)
Troubleshooting
=NBPD0049NVH TROUBLESHOOTING CHARTNBPD0049S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference pageÐ
Ð
Ð
Ð
PD-6
PD-6
PD-23, 47
PD-29, 56
PD-23, 47
PD-18, 43
Ð
Ð
Ð
Ð
AX-3
AX-3
SU-3
SU-3
SU-3
BR-6
ST-6
Possible cause and
SUSPECTED PARTS
Uneven rotation torque
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
PROPELLER SHAFT
DIFFERENTIAL
DRIVE SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomPROPEL-
LER
SHAFTNoise´´´´´´ ´´´´´´´´
Shake´ ´´´´´´´
Vibration´´´´´´ ´´´´ ´
DIFFER-
ENTIALNoise´´´´´´´ ´´´´´´´
´: Applicable
GI
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PROPELLER SHAFT
Noise, Vibration and Harshness (NVH) Troubleshooting
PD-3

Preparation
SPECIAL SERVICE TOOLSNBPD0013The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127S000
(See J25765-A)
Preload gauge
1 GG91030000
(J25765)
Torque wrench
2 HT62940000
(Ð)
Socket adapter
3 HT62900000
(Ð)
Socket adapter
NT124
Measuring pinion bearing preload and total preload
KV38100800
(J34310, J25604-01)
Differential attachment
NT119
Mounting final drive
(To use, make a new hole.)
a: 152 mm (5.98 in)
KV38108300
(J44195)
Companion flange
wrench
NT771
Removing and installing propeller shaft lock nut,
and drive pinion lock nut
ST3090S000
(Ð)
Drive pinion rear inner
race puller set
1 ST30031000
(J22912-01)
Puller
2 ST30901000
(J26010-01)
Base
NT527
Removing and installing drive pinion rear inner
cone
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35 mm (1.38 in) dia.
ST3306S001
Differential side bearing
puller set
1 ST33051001
(J22888-20)
Body
2 ST33061000
(J8107-2)
Adapter
NT072
Removing and installing differential side bearing
inner cone
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
KV38100300
(J25523)
Differential side bearing
drift
NT085
Installing side bearing inner cone
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
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FRONT FINAL DRIVER200A
Preparation
PD-13

Tool number
(Kent-Moore No.)
Tool nameDescription
KV38100600
(J25267)
Side bearing spacer drift
NT528
Installing side bearing spacer
a: 8 mm (0.31 in)
b: R42.5 mm (1.673 in)
ST30611000
(J25742-1)
Drift
NT090
Installing pinion rear bearing outer race
(Use with ST30621000 or ST30613000.)
ST30621000
(J25742-5)
Drift
NT073
Installing pinion rear bearing outer race
(Use with ST30611000.)
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30613000
(J25742-3)
Drift
NT073
Installing pinion front bearing outer race
(Use with ST30611000.)
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
KV38100500
(J25273)
Gear carrier front oil
seal drift
NT115
Installing front oil seal
a: 85 mm (3.35 in) dia.
b: 60 mm (2.36 in) dia.
KV38100200
(J26233)
Gear carrier side oil
seal drift
NT120
Installing side oil seal
(J34309)
Differential shim selec-
tor
NT134
Adjusting bearing pre-load and gear height
(J25269-4)
Side bearing discs
(2 Req'd)
NT136
Selecting pinion height adjusting washer
FRONT FINAL DRIVER200A
Preparation (Cont'd)
PD-14