check engine INFINITI QX4 2001 Factory Service Manual

MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tool ....................................................3
Commercial Service Tool .............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................6
Schedule 1 ...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE.........7
CHASSIS AND BODY MAINTENANCE........................8
Schedule 2 ...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE.........9
CHASSIS AND BODY MAINTENANCE......................10
RECOMMENDED FLUIDS AND LUBRICANTS........... 11
Fluids and Lubricants ................................................ 11
SAE Viscosity Number ..............................................12
GASOLINE ENGINE OIL..........................................12
GEAR OIL...............................................................12
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Checking Drive Belts .................................................13
Changing Engine Coolant..........................................14
-DRAINING ENGINE COOLANT-..............................14
-REFILLING ENGINE COOLANT-..............................15
-FLUSHING COOLING SYSTEM-..............................16
Checking Fuel Lines ..................................................16
Changing Fuel Filter ..................................................16
WITH CONSULT-II..............................................16
WITHOUT CONSULT-II.......................................17
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE...........................................17
Changing Engine Oil..................................................18
Changing Oil Filter .....................................................18
Changing Spark Plugs ...............................................19
Checking EVAP Vapor Lines .....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Checking A/T Fluid ....................................................21
Changing A/T Fluid ....................................................21Checking All-mode 4WD Transfer Fluid ....................22
Changing All-mode 4WD Transfer Fluid ....................22
Checking Propeller Shaft ...........................................23
Greasing Propeller Shaft ...........................................23
Checking Differential Gear Oil ...................................23
Changing Differential Gear Oil ..................................24
LIMITED-SLIP DIFFERENTIAL GEAR........................24
Balancing Wheels ......................................................24
Tire Rotation ..............................................................24
Checking Brake Fluid Level and Leaks.....................25
Checking Brake Lines and Cables ............................25
Checking Disc Brake .................................................25
ROTOR...................................................................25
CALIPER.................................................................25
PAD........................................................................25
Checking Drum Brake ...............................................26
WHEEL CYLINDER..................................................26
DRUM.....................................................................26
LINING....................................................................26
TEMPORARY METHOD FOR CHECKING LINING
WEAR
.....................................................................26
Checking Steering Gear, Linkage and Transfer
Gear ...........................................................................26
STEERING GEAR....................................................26
STEERING LINKAGE...............................................26
STEERING TRANSFER GEAR..................................26
Checking Power Steering Fluid and Lines ................27
CHECKING FLUID LEVEL........................................27
CHECKING LINES...................................................27
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Engine Maintenance ..................................................29
DRIVE BELT DEFLECTION......................................29
DRIVE BELT TENSION............................................29
SPARK PLUG TYPE................................................29
Chassis and Body Maintenance ................................29
WHEEL BALANCE...................................................29
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NBMA0003
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform
checks and inspections themselves or they can have their INFINITI dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
ItemReference page
TiresCheck the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check
carefully for damage, cuts or excessive wear.Ð
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.Ð
Tire rotationTires should be rotated every 12,000 km (7,500 miles). MA-24
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or
if you detect uneven or abnormal tire wear, there may be a need for wheel
alignment. If the steering wheel or seat vibrates at normal highway speeds,
wheel balancing may be needed.MA-24, SU-6, ªFront
Wheel Alignmentº
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. Ð
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the
trunk lid and back hatch. Also make sure that all latches lock securely. Lubri-
cate if necessary. Make sure that the secondary latch keeps the hood from
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check
lubrication frequently.MA-27
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
ItemReference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check
headlamp aim.Ð
Warning lamps and
buzzers/chimesMake sure that all warning lamps and buzzers/chimes are operating properly. Ð
Windshield wiper
and washerCheck that the wipers and washer operate properly and that the wipers do
not streak.Ð
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioning.Ð
Steering wheelCheck that it has the specified play. Be sure to check for changes in the
steering condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.MA-28, RS-7, ªSeat Belt
Inspectionº
BrakesCheck that the brake does not pull the vehicle to one side when applied. Ð
GENERAL MAINTENANCE
MA-4

ItemReference page
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep floor mats away from the pedal.BR-14, ªBrake Pedal and
Bracketº and BR-19,
ªBrake Boosterº
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the parking brake is applied.BR-31, ªParking Brake
Controlº
Automatic transmis-
sion ªParkº mecha-
nismCheck that the lock release button on the selector lever operates properly
and smoothly. On a fairly steep hill check that the vehicle is held securely
with the selector lever in the ªPº position without applying any brakes.Ð
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. Ð
Engine coolant levelCheck the coolant level when the engine is cold. MA-15
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc.,
that may have accumulated. Make sure the hoses have no cracks,
deformation, deterioration or loose connections.Ð
Brake fluid levelsMake sure that the brake fluid levels are between the ªMAXº and ªMINº lines
on the reservoir.MA-25
BatteryCheck the fluid level in each cell. It should be between the ªMAXº and ªMINº
lines.Ð
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily. MA-13
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and
turning off the engine.MA-18
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for
improper attachment, leaks, cracks, etc.MA-27
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the selector lever in ªPº with the
engine idling.MA-21
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately
locate the trouble and correct it.MA-21
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these
substances, otherwise rust will form on the floor pan, frame, fuel lines and
around the exhaust system. At the end of winter, the underbody should be
thoroughly flushed with plain water, being careful to clean those areas where
mud and dirt can easily accumulate.Ð
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water dripping from the air conditioner
after use is normal. If you should notice any leaks or gasoline fumes are
evident, check for the cause and correct it immediately.Ð
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GENERAL MAINTENANCE
MA-5

Checking Drive BeltsNBMA0010
SMA091D
1. Inspect belt for cracks, fraying, wear and oil. If necessary,
replace.
2. Inspect drive belt deflection or tension at a point on the belt
midway between pulleys.
3. Check belt tension using belt tension gauge (BT3373-F or
equivalent).
Inspect drive belt deflection or tension when engine is cold.
Adjust if belt deflections exceed the limit or if belt tension is
not within specifications.
Belt deflection and tension
Deflection adjustment Unit: mm (in) Tension adjustment *1 Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator
Power steering
oil pump
Fan7 (0.28)4-5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818 (74.4 -
83.5, 164 - 184)838 - 926 (85.4 -
94.5, 188 - 208)
Air conditioner
compressor12 (0.47)9-10
(0.35 - 0.39)8-9
(0.31 - 0.35)196 (20, 44)348 - 436 (35.5 -
44.5, 78 - 98)470 - 559 (47.9 -
57.0, 106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) Ð
*1 If belt tension gauge cannot be installed at check points shown, check drive belt tension at a different location on the belt.
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ENGINE MAINTENANCE
Checking Drive Belts
MA-13

SMA857C
SMA858C
Changing Engine CoolantNBMA0011WARNING:
To avoid the danger of being scalded, never change the cool-
ant when the engine is hot.
ÐDRAINING ENGINE COOLANTÐNBMA0011S011. Set air conditioning system as follows to prevent coolant from
remaining in the system.
a. Turn ignition switch ªONº and set temperature controller to
maximum hot position.
b. Wait 10 seconds before turning ignition switch ªOFFº.
2. Open radiator drain plug at the bottom of radiator.
3. Remove radiator filler cap.
Remove reservoir tank, drain coolant, then clean reservoir
tank.
Install it temporarily.
IBe careful not to allow coolant to contact drive belts.
SMA092D
SMA093D
SMA094DA
4. Open drain plugs on right side of cylinder block and water
pump side, then open air relief plugs to drain coolant.
5. Check drained coolant for contaminants such as rust, coorro-
sion or discoloration. If contaminated flush engine cooling
system, ªRefer to FLUSHING COOLING SYSTEMº, MA-16.
ENGINE MAINTENANCE
Changing Engine Coolant
MA-14

SMA182B
ÐREFILLING ENGINE COOLANTÐNBMA0011S021. Install reservoir tank, radiator drain plug, and cylinder block
drain plugs.
IApply sealant to the thread of cylinder block drain plugs.
:8-11N´m(0.8 - 1.2 kg-m, 70 - 104 in-lb) Front side
: 18 - 21 N´m (1.8 - 2.2 kg-m, 13 - 15 ft-lb) Right side
2. Fill coolant up to the top of the radiator mouth. While filling,
tighten each air bleeding plug from where coolant overflows.
Fill in the coolant again up to top of the mouth.
3. Reservoir tank with coolant up to the MAX level and install
radiator cap.
Air relief plugs:
: 6.7 - 7.9 N´m (0.68 - 0.81 kg-m, 59 - 70 in-lb)
Use Geniune Nissan anti-freeze coolant or equivalent mixed
with demineralized water/distilled water.
For coolant mixture ratio, refer to ªRECOMMENDED FLUIDS AND
LUBRICANTSº, MA-11.
Coolant capacity (Without reservoir tank):
8.6(9-1/8 US qt, 7-5/8 Imp qt)
SMA412B
Reservoir tank capacity (for MAX level):
0.6(5/8 US qt, 1/2 Imp qt)
Pour coolant through coolant filler neck slowly to allow air in
system to escape.
4. Warm up engine to normal operating temperature.
5. Run engine at 3,000 rpm for 10 seconds and return to idle
speed.
IRepeat 2 or 3 times.
Watch coolant temperature gauge so as not to overheat the
engine.
6. Stop engine and cool it down.
ICool down using a fan to reduce the time.
7. Remove the radiator filler cap and check coolant level.
IIf necessary, refill radiator up to filler neck with coolant.
8. Refill reservoir tank to Max line with coolant.
9. Repeat steps 4 through step 8 two or more times.
10. Warm up engine, and check for sound of coolant flow while
running engine from idle up to 3,000 rpm with heater tempera-
ture control set at several positions between COOL and HOT.
ISound may be noticeable at heater water cock.
11. If sound is heard, bleed air from cooling system by repeating
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ENGINE MAINTENANCE
Changing Engine Coolant (Cont'd)
MA-15

steps 4 through 8 until coolant level no longer drops.
IClean excess coolant from engine.
ÐFLUSHING COOLING SYSTEMÐNBMA0011S031. Open air relief plug.
2. Fill radiator with water until water spills from the air relief holes,
then close air relief plugs. Fill radiator and reservoir tank with
water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water.
7. Repeat steps 1 through 6 until clear water begins to drain from
radiator.
SMA803A
Checking Fuel LinesNBMA0012Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
MMA104A
CAUTION:
Tighten high-pressure rubber hose clamp so that clamp end is
3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
SEF214Y
Changing Fuel FilterNBMA0013WARNING:
Before removing fuel filter, release fuel pressure from fuel line.
WITH CONSULT-IINBMA0013S011. Turn ignition switch ªONº.
2. Perform ªFUEL PRESSURE RELEASEº in ªWORK SUP-
PORTº mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank engine two or three times to release
all fuel pressure.
ENGINE MAINTENANCE
Changing Engine Coolant (Cont'd)
MA-16

5. Turn ignition switch ªOFFº.
SMA861C
6. Loosen fuel hose clamps.
7. Replace fuel filter.
IBe careful not to spill fuel over engine compartment. Place
a shop towel to absorb fuel.
IUse a high-pressure type fuel filter. Do not use a synthetic
resinous fuel filter.
IWhen tightening fuel hose clamps, refer to ªChecking Fuel
Linesº.
SMA869C
WITHOUT CONSULT-IINBMA0013S021. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch ªOFFº and install fuel pump fuse.
SMA861C
5. Loosen fuel hose clamps.
6. Replace fuel filter.
IBe careful not to spill fuel over engine compartment. Place
a shop towel to absorb fuel.
IUse a high-pressure type fuel filter. Do not use a synthetic
resinous fuel filter.
IWhen tightening fuel hose clamps, refer to ªChecking Fuel
Linesº.
SMA095D
Changing Air Cleaner FilterNBMA0014VISCOUS PAPER TYPENBMA0014S01The viscous paper type filter does not need cleaning between
replacement intervals.
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ENGINE MAINTENANCE
Changing Fuel Filter (Cont'd)
MA-17

SMA096D
Changing Engine OilNBMA0015WARNING:
IBe careful not to burn yourself, as the engine oil is hot.
IProlonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used oil. If skin contact is made, wash thoroughly with
soap or hand cleaner as soon as possible.
1. Warm up engine, and check for oil leakage from engine com-
ponents.
2. Stop engine and wait for more than 10 minutes.
3. Remove drain plug and oil filler cap.
4. Drain oil and refill with new engine oil.
Oil specification and viscosity
IAPI grade SG or SH, Energy ConservingI&IIorAPIgrade
SJ, Energy Conserving
IAPI Certification Mark
IILSAC grade GF-I & GF-II
ISee ªRECOMMENDED FLUIDS AND LUBRICANTSº, MA-11.
Oil capacity (Approximately):
Unit:(US qt, Imp qt)
Drain and refillWith oil filter change 5.0 (5-1/4, 4-3/8)
Without oil filter change 4.8 (5-1/8, 4-1/4)
Dry engine (engine overhaul) 6.8 (7-1/4, 6)
CAUTION:
IBe sure to clean drain plug and install with new washer.
Oil pan drain plug:
: 29 - 39 N´m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
IThe refill capacity depends on the oil temperature and
drain time. Use these specifications for reference only.
Always use the dipstick to determine when the proper
amount of oil is in the engine.
JMA122D
5. Warm up engine and check area around drain plug and oil fil-
ter for oil leakage.
6. Stop engine and wait for more than 10 minutes.
7. Check oil level.
SMA097D
Changing Oil FilterNBMA00161. Remove oil filter with Tool.
WARNING:
Be careful not to burn yourself, as the engine and engine oil
are hot.
The filter is a full-flow cartridge type and is provided with a relief
valve.
Refer to LC-7, ªOil Filterº.
ENGINE MAINTENANCE
Changing Engine Oil
MA-18

SMA010
2. Clean oil filter mounting surface on cylinder block. Coat rubber
seal of new oil filter with engine oil.
SMA702C
3. Screw in the oil filter until a slight resistance is felt, then tighten
an additional 2/3 turn.
4. Add engine oil.
Refer to MA-18, ªChanging Engine Oilº.
IClean excess oil from engine.
SMA098D
Changing Spark PlugsNBMA00171. Remove engine cover.
2. Remove throttle wires.
3. Remove air duct with air cleaner assembly.
4. Disconnect harness connectors and harness brackets around
ignition coil sides.
5. Remove throttle body. (Only when removing the No. 4 cylinder
spark plug)
6. Disconnect ignition coil harness connectors.
7. Loosen ignition coil fixing bolts and pull out coil from intake
manifold connector.
Ignition coil:
: 8.5 - 10.7 N´m (0.86 - 1.1 kg-m, 75 - 95 in-lb)
SEM294A
8. Check type and gap of new spark plug.
Spark plug type:
Symbol Make
Standard type PLFR5A-11 NGK
Cold type PLFR6A-11 NGK
Hot type PLFR4A-11 NGK
Gap (Nominal): 1.1 mm (0.043 in)
Spark plug:
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ENGINE MAINTENANCE
Changing Oil Filter (Cont'd)
MA-19