engine INFINITI QX4 2001 Factory Service Manual

SEF344Z
DTC Confirmation ProcedureNBEC0215
SEF345Z
SEF560X
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
WITH CONSULT-IINBEC0215S01TESTING CONDITION:
IOpen engine hood before conducting the following proce-
dure.
IDo not hold engine speed for more than the specified
minutes below.
1) Turn ignition switch ªONº.
2) Select ªDTC & SRT CONFIRMATIONº then ªSRT WORK SUP-
PORTº mode with CONSULT-II.
3) Start engine.
4) Rev engine up to 3,000±500 rpm and hold it for 3 consecutive
minutes then release the accelerator pedal completely.
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500±500 rpm and maintain it until ªINCMPº
of CATALYST changes to ªCMPLTº (It will take approximately
5 minutes).
If not ªCMPLTº, stop engine and cool it down to less than 70ÉC
(158ÉF) and then retest from step 1.
7) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
8) Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-349.
SEF329X
SEF330X
Overall Function CheckNBEC0216Use this procedure to check the overall function of the warm-up
three way catalyst. During this check, a 1st trip DTC might not be
confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GSTNBEC0216S011) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeters probes between ECM terminals 63 [heated oxy-
gen sensor 1 (front) right bank signal], 62 [heated oxygen
sensor 1 (front) left bank signal] and engine ground, and ECM
terminals 72 [heated oxygen sensor 2 (rear) right bank signal],
71 [heated oxygen sensor 2 (rear) left bank signal] and engine
ground.
4) Keep engine speed at 2,000 rpm constant under no load.
5) Make sure that the voltage switching frequency (high & low)
between ECM terminals 72 and engine ground, or 71 and
engine ground is very less than that of ECM terminals 63 and
engine ground, or 62 and engine ground.
Switching frequency ratio = A/B
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION
DTC Confirmation Procedure
EC-348

A: Rear heated oxygen sensor voltage switching fre-
quency
B: Front heated oxygen sensor voltage switching fre-
quency
This ratio should be less than 0.75.
If the ratio is greater than above, it means warm-up three way
catalyst does not operate properly. Go to ªDiagnostic
Procedureº, EC-349.
NOTE:
If the voltage at terminal 62 or 63 does not switch periodically more
than 5 times within 10 seconds at step 5, perform trouble diagno-
sis for ªDTC P0133, P0153º first. (See EC-218.)
Diagnostic ProcedureNBEC0217
1 CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK©GO TO 2.
NG©Repair or replace.
2 CHECK EXHAUST AIR LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust air leak before the warm-up three way catalyst.
SEF099P
OK or NG
OK©GO TO 3.
NG©Repair or replace.
3 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK©GO TO 4.
NG©Repair or replace.
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DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION
Overall Function Check (Cont'd)
EC-349

4 CHECK IGNITION TIMING
Check the following items. Refer to ªBasic Inspectionº, EC-101.
MTBL0655
OK or NG
OK©GO TO 5.
NG©Follow the ªBasic Inspectionº.
5 CHECK INJECTORS
1. Refer to WIRING DIAGRAM for Injectors, EC-617.
2. Stop engine and then turn ignition switch ªONº.
3. Check voltage between ECM terminals 101, 102, 103, 104, 105, 107 and ground with CONSULT-II or tester.
SEF331X
OK or NG
OK©GO TO 6.
NG©Perform ªDiagnostic Procedureº, ªINJECTORº, EC-618.
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION
Diagnostic Procedure (Cont'd)
EC-350

6 CHECK IGNITION SPARK
1. Turn ignition switch ªOFFº.
2. Disconnect ignition coil assembly from rocker cover.
3. Connect a known good spark plug to the ignition coil assembly.
4. Place end of spark plug against a suitable ground and crank engine.
5. Check for spark.
SEF575Q
OK or NG
OK©GO TO 7.
NG©Check ignition coil with power transistor and their circuit. Refer to EC-499.
7 CHECK INJECTOR
1. Turn ignition switch ªOFFº.
2. Remove injector assembly.
Refer to EC-41.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch ªONº.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)©GO TO 8.
NG (Drips.)©Replace the injector(s) from which fuel is dripping.
8 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
Trouble is fixed.©INSPECTION END
Trouble is not fixed.©Replace warm-up three way catalyst.
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DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION
Diagnostic Procedure (Cont'd)
EC-351

On Board Diagnosis LogicNBEC0218NOTE:
If DTC P0440 is displayed with P1448, perform trouble diagno-
sis for DTC P1448 first. (See EC-573.)
This diagnosis detects leaks in the EVAP purge line using engine
intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the
line between the fuel tank and EVAP canister purge volume con-
trol solenoid valve, under the following ªVacuum testº conditions.
The vacuum cut valve bypass valve is opened to clear the line
between the fuel tank and the EVAP canister purge volume control
solenoid valve. The EVAP canister vent control valve will then be
closed to shut the EVAP purge line off. The EVAP canister purge
volume control solenoid valve is opened to depressurize the EVAP
purge line using intake manifold vacuum. After this occurs, the
EVAP canister purge volume control solenoid valve will be closed.
SEF373Z
Malfunction is detected when EVAP control system has a leak,
EVAP control system does not operate properly.
CAUTION:
IUse only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on.
IIf the fuel filler cap is not tightened properly, the MIL may
come on.
IUse only a genuine NISSAN rubber tube as a replacement.
Possible CauseNBEC0510IIncorrect fuel tank vacuum relief valve
IIncorrect fuel filler cap used
IFuel filler cap remains open or fails to close.
IForeign matter caught in fuel filler cap.
ILeak is in line between intake manifold and EVAP canister
purge volume control solenoid valve.
IForeign matter caught in EVAP canister vent control valve.
IEVAP canister or fuel tank leaks
IEVAP purge line (pipe and rubber tube) leaks
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
On Board Diagnosis Logic
EC-352

SEF565X
DTC Confirmation ProcedureNBEC0219
SEF566X
SEF874X
SEF567X
NOTE:
IIf DTC P0440 or P1440 is displayed with P1448, perform
trouble diagnosis for DTC P1448 first. (See EC-573.)
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
TESTING CONDITION:
IPerform ªDTC WORK SUPPORTº when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface.
IOpen engine hood before conducting the following proce-
dure.
WITH CONSULT-IINBEC0219S011) Turn ignition switch ªONº.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
4) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70ÉC (32 - 158ÉF)
INT/A TEMP SE: 0 - 30ÉC (32 - 86ÉF)
5) Select ªEVAP SML LEAK P0440/P1440º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to ªBasic Inspectionº,
EC-101.
6) Make sure that ªOKº is displayed.
If ªNGº is displayed, refer to ªDiagnostic Procedureº, EC-355.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
WITH GSTNBEC0219S02NOTE:
Be sure to read the explanation of ªDriving Patternº on EC-66
before driving vehicle.
1) Start engine.
2) Drive vehicle according to ªDriving Patternº, EC-66.
3) Stop vehicle.
4) Select ªMODE 1º with GST.
IIf SRT of EVAP system is not set yet, go to the following step.
IIf SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch ªOFFº and wait at least 10 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the ªDriving Patternº, EC-66.
8) Stop vehicle.
9) Select ªMODE 3º with GST.
IIf P0440 or P1440 is displayed on the screen, go to ªDiagnos-
tic Procedureº, EC-355.
IIf P1447 is displayed on the screen, go to ªDiagnostic Proce-
dureº for DTC P1447, EC-564.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
DTC Confirmation Procedure
EC-354

11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-361

15 CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to ªVacuum Hose Drawingº, EC-26.
OK or NG
OK (With CONSULT-II)©GO TO 16.
OK (Without CONSULT-
II)©GO TO 17.
NG©Repair or reconnect the hose.
16 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
SEF985Y
OK or NG
OK©GO TO 18.
NG©GO TO 17.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-362

18 CHECK ABSOLUTE PRESSURE SENSOR
1. Remove absolute pressure sensor with its harness connector connected.
SEF961Y
2. Remove hose from absolute pressure sensor.
3. Install a vacuum pump to absolute pressure sensor.
4. Turn ignition switch ªONº and check output voltage between ECM terminal 80 and engine ground under the following
conditions.
SEF300XA
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ93.3 kPa (±700 mmHg, ±27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG
OK©GO TO 19.
NG©Replace absolute pressure sensor.
19 CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 2 by heating with hot water or heat gun
as shown in the figure.
SEF974Y
OK or NG
OK©GO TO 20.
NG©Replace fuel level sensor unit.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-364

DescriptionNBEC0221SYSTEM DESCRIPTIONNBEC0221S01
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Throttle position switch Closed throttle position
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNBEC0221S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0222Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/VIEngine: After warming up
IAir conditioner switch ªOFFº
IShift lever: ªNº
INo-loadIdle (Vehicle stopped) 0%
2,000 rpm Ð
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DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
Description
EC-367