tensioner INFINITI QX4 2001 Factory Workshop Manual

WORK FLOW=NBRS0041S03NOTE:
Seat belt pre-tensioner malfunction is indicated by ªAIR BAGº warning lamp.
SRS799
*1: RS-32
*2: RS-38*3: RS-39
*4: RS-48*5: RS-42
*6: RS-53
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd)
RS-33

SRS800
SRS Operation CheckNBRS0044DIAGNOSTIC PROCEDURE 1NBRS0044S01Checking Air Bag Operation by Using ªAIR BAGº
Warning Lamp Ð User Mode
NBRS0044S01011. After turning ignition switch from ªOFFº to ªONº, ªAIR BAGº
warning lamp operates.
2. Compare ªAIR BAGº warning lamp operation to the chart
below.
ªAIR BAGº warning lamp operation Ð User mode Ð SRS condition Reference item
MRS095A
No malfunction is
detected. No further action
is necessary.
Ð
MRS096A
The system is malfunction-
ing and needs to be
repaired as indicated.Go to DIAGNOSTIC PRO-
CEDURE 2 or 6 (RS-39 or
RS-48).
MRS097A
Air bag is deployed.
Seat belt pre-tensioner is
deployed.Go to COLLISION DIAG-
NOSIS (RS-56).
Air bag fuse, diagnosis
sensor unit or harness is
malfunctioning and needs
to be repaired.Go to DIAGNOSTIC PRO-
CEDURE 9 (RS-59).
MRS098A
One of the following has
occurred and needs to be
repaired.
IMeter fuse is blown.
IªAIR BAGº warning
lamp circuit has open or
short.
IDiagnosis sensor unit is
malfunctioning.Go to DIAGNOSTIC PRO-
CEDURE 10 (RS-58).
NOTE:
If ªAIR BAGº warning lamp operates differently from the
operations shown above, refer to ªAIR BAGº warning lamp
operation Ð Diagnosis mode Ð, DIAGNOSTIC PROCEDURE 6
(step 4), RS-48.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS Operation Check
RS-38

Diagnostic item ExplanationRepair order
ªRecheck SRS at each replace-
ment.º
PRE-TEN FRONT LH
[OPEN/VB-SHORT]IThe circuit for front LH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front LH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT LH
[GND-SHORT]IThe circuit for front LH pre-tensioner is shorted to ground.
PRE-TEN FRONT RH
[OPEN/VB-SHORT]IThe circuit for front RH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front RH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT RH
[GND-SHORT]IThe circuit for front RH pre-tensioner is shorted to ground.
CONTROL UNITIDiagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
SRS844
DIAGNOSTIC PROCEDURE 3NBRS0045S02Final checking after repairing SRS by using CONSULT-II Ð
Diagnosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT-II to Data link connector.
3. Turn ignition switch from ªOFFº to ªONº.
SRS695
4. Touch ªSTARTº.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-42

Diagnostic item Explanation Repair order
SIDE MODULE LH
[OPEN]ISide air bag module (LH) circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and side
air bag module (LH). (Before dis-
posing the side air bag module
(LH), it must be deployed.) SIDE MODULE LH
[VB-SHORT]ISide air bag module (LH) circuit is shorted to some power
supply circuits.
SIDE MODULE LH
[GND-SHORT]ISide air bag module (LH) circuit is shorted to ground.
SIDE MODULE LH
[SHORT]ISide air bag module (LH) circuits are shorted to each other.
SIDE MODULE RH
[OPEN]ISide air bag module (RH) circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and side
air bag module (RH). (Before dis-
posing the side air bag module
(RH), it must be deployed.) SIDE MODULE RH
[VB-SHORT]ISide air bag module (RH) circuit is shorted to some power
supply circuits.
SIDE MODULE RH
[GND-SHORT]ISide air bag module (RH) circuit is shorted to ground.
SIDE MODULE RH
[SHORT]ISide air bag module (RH) circuits are shorted to each other.
SATELLITE SENS LH
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]ISatellite sensor (LH) 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and satel-
lite sensor (LH).
SATELLITE SENS RH
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]ISatellite sensor (RH) 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and satel-
lite sensor (RH).
PRE-TEN FRONT LH
[OPEN/VB-SHORT]IThe circuit for front LH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and front
LH seat belt.
(Before disposing the front LH seat
belt pre-tensioner, it must be
deployed.) PRE-TEN FRONT LH
[GND-SHORT]IThe circuit for front LH pre-tensioner is shorted to ground.
PRE-TEN FRONT RH
[OPEN/VB-SHORT]IThe circuit for front RH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit and front
RH seat belt.
(Before disposing the front RH seat
belt pre-tensioner, it must be
deployed.) PRE-TEN FRONT RH
[GND-SHORT]IThe circuit for front RH pre-tensioner is shorted to ground.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-47

Air Bag Warning Lamp Flash Code Chart (Diagnosis
mode)
NBRS0046S0101
IDiagnosis results (pre-
viously stored in the
memory) might not be
erased after repair.
IIntermittent malfunc-
tion has been detected
in the past.Flash pattern
SRS333
athroughbare
repeated.
Repair order
IGo to DIAGNOSTIC PROCEDURE 8 (RS-55).
The front RH seat belt
pre-tensioner circuit is
malfunctioning.
(d: 1 flash)Flash pattern
SRS801
athroughdare
repeated.
dÐ One flash indicates
malfunctioning front RH
pre-tensioner circuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace front RH seat belt pre-tensioner.
(Before disposing, it must be deactivated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
The driver's air bag mod-
ule circuit is malfunction-
ing.
(d: 2 flashes)Flash pattern
SRS334
athroughdare
repeated.
dÐ Two flashes indi-
cate malfunctioning driv-
er's air bag module cir-
cuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace driver's air bag module.
(Before disposal, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-50

The front LH seat belt
pre-tensioner circuit is
malfunctioning.
(d: 3 flashes)Flash pattern
SRS802
athroughdare
repeated.
dÐ Three flashes indi-
cate malfunctioning front
LH pre-tensioner circuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace front LH seat belt pre-tensioner.
(Before disposing, it must be deactivated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
The diagnosis sensor
unit is malfunctioning.
(d: 7 flashes)Flash pattern
SRS335
athroughdare
repeated.
dÐ Seven flashes indi-
cate malfunctioning diag-
nosis sensor unit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the related harness.
The front passenger air
bag module circuit is
malfunctioning.
(d: 8 flashes)Flash pattern
SRS336
athroughdare
repeated.
dÐ Eight flashes indi-
cate malfunctioning front
passenger air bag mod-
ule circuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace front passenger air bag module.
(Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-51

No. ªAIR BAGº warning lamp flash pattern Ð Diagnosis mode Ð SRS condition
1
SRS333
athroughbare repeated. No malfunction
is detected or
repair is com-
pleted.
No further
action is nec-
essary.
2
SRS341
athroughdare repeated.
bÐ Driver and passenger air
bag and seat belt pre-tensioner
marker (For identifying driver
air bag, passenger air bag
and/or seat belt pre-tensioners
malfunctioning)
dÐ Indicates malfunctioning
part. The number of flashes
varies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)The system is
malfunctioning
and needs to
be repaired.
3
SRS342-A
athroughfare repeated.
b,c,dÐ Side air bag marker
(For identifying side air bag
malfunctioning)
fÐ Indicates malfunctioning
part. The number of flashes
varies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)
NOTE:
When diagnosis sensor unit is replaced with new one, ªAIR BAGº
warning lamp will operate in User mode. Checking ªAIR BAGº
warning lamp operation in Diagnosis mode is not required. Go to
step 6.
5. If ªAIR BAGº warning lamp operates as shown in No. 1 in chart
above, turn ignition switch ªOFFº to reset from Diagnosis mode
to User mode and to erase the memory of the malfunction.
Then go to step 6.
If ªAIR BAGº warning lamp operates as shown in No. 2 or No.
3 in chart above, the malfunctioning part is not repaired
completely, or another malfunctioning part is detected. Go to
DIAGNOSTIC PROCEDURE 6, page RS-48, and repair mal-
functioning part completely.
6. Turn ignition switch ªONº. ªAIR BAGº warning lamp operates in
User mode. Compare ªAIR BAGº warning lamp operation to
the chart below.
NOTE:
If switching Diagnosis mode to User mode is required while mal-
function is being detected, by turning ignition switch as follows:
1) Turn ignition switch ªONº.
2) After ªAIR BAGº warning lamp lights for 7 seconds, turn igni-
tion switch ªOFFº within 1 second.
3) Wait more than 3 seconds.
4) Repeat steps 1 to 3 three times.
5) Turn ignition switch ªONº.
SRS is now in User mode.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-54

ªAIR BAGº warning lamp operation Ð User mode Ð SRS condition Reference item
MRS095A
No malfunction is
detected.
No further action is neces-
sary.Ð
MRS096A
The system is malfunction-
ing and needs to be
repaired as indicated.Go to DIAGNOSTIC PRO-
CEDURE 6 (RS-48).
MRS097A
Air bag is deployed.
Seat belt pre-tensioner is
deployed.Go to COLLISION DIAG-
NOSIS (RS-59).
Air bag fuse, diagnosis
sensor unit or harness is
malfunctioning and needs
to be repaired.Go to DIAGNOSTIC PRO-
CEDURE 9 RS-56).
MRS098A
One of the following has
occurred and needs to be
repaired.
IMeter fuse is blown.
IªAIR BAGº warning
lamp circuit has open or
short.
IDiagnosis sensor unit is
malfunctioning.Go to DIAGNOSTIC PRO-
CEDURE 10 (RS-58).
DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM
DIAGNOSTIC PROCEDURE 6)
NBRS0046S03Inspecting SRS malfunctioning record
1 CONSIDER POSSIBILITY OF NOT ERASING SELF-DIAGNOSTIC RESULT AFTER REPAIRING
Is it the first time for maintenance of SRS?
YesorNo
Ye s©Go to DIAGNOSTIC PROCEDURE 5 (RS-44). (Further inspection cannot be performed
without CONSULT-II.)
No©Diagnosis results (previously stored in the memory) might not be erased after repair. Go
to DIAGNOSTIC PROCEDURE 7, step 5 (RS-53).
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-55

Collision Diagnosis=NBRS0049FOR FRONTAL COLLISIONNBRS0049S01To repair the SRS, perform the following steps.
When SRS (except the side air bag) is activated in a collision:
1) Replace the diagnosis sensor unit.
2) Remove the air bag modules (except the side air bag module) and seat belt pre-tensioner assemblies.
3) Check the SRS components using the table shown below:
IReplace any SRS components showing visible signs of damage (dents, cracks and deformation).
4) Install new air bag modules (except the side air bag module) and seat belt pre-tensioner assemblies.
5) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
When SRS is not activated in a collision:
1) Check the SRS components using the table shown below:
IReplace any SRS components showing visible signs of damage (dents, cracks and deformation).
2) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
SRS Inspection (For frontal collision)NBRS0049S0101
Part SRS is activated SRS is NOT activated
Air bag module (driver
and passenger side)REPLACE
Install with new bolts.1. Remove air bag module. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
2.
a. Install driver air bag module into the steering wheel to check fit and alignment
with the wheel.
b. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts.
4. If damagedÐREPLACE. Install air bag modules with new bolts. Air bag must
be deployed before discarding.
Seat belt pre-ten-
sioner assemblyREPLACE
Install seat belt pre-
tensioner with new
bolts.1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities,
and harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. If no damage is found, reinstall seat belt pre-tensioner assembly.
5. If damagedÐREPLACE. Install the seat belt pre-tensioners with new bolts
coated with bonding agent. Seat belt pre-tensioners must be deployed before
discarding.
Diagnosis sensor unit REPLACE
Install with new bolts
coated with bonding
agent.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new special bolts and ground bolt coated
with bonding agent.
4. If damagedÐREPLACE. Install diagnosis sensor unit with new special bolts
and ground bolt coated with bonding agent.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with bolts.
6. If damagedÐREPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with bolts.
5. If damagedÐREPLACE.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Collision Diagnosis
RS-59

FOR SIDE COLLISION=NBRS0049S02To repair the SRS for a side collision, perform the following steps.
When the side air bag is activated in the side collision:
1) Replace the following component:
þ All parts of front seatback (including front seatback frame) with side air bag module (on the side on which
side air bag is activated)
þ Diagnosis sensor unit
þ Satellite sensor (on the side on which side air bag is activated)
2) Check the SRS components and the related parts using the table shown below.
IReplace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
When SRS is not activated in the side collision:
1) Check the SRS components and the related parts using the table shown below.
IReplace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
2) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
SRS Inspection (For side collision)NBRS0049S0201
PartSide air bag is acti-
vatedSRS is NOT activated
Built-in side air bags
module (LH or RH)REPLACE all parts of
front seatback with
deployed side air bag
module.1. Check for visible signs of damage (dents, tears, deformation) of the seatback
on the collision side.
2. If damagedÐREPLACE the damaged seat parts with new bolts and remove
the side air bag module.
3. Check for visible signs of damaged (tesrs etc.) of the side air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damaged is found, reinstall the side air bag module with new torx nuts
coated with bonding agent.
6. If damagedÐREPLACE the side air bag module with new torx nuts coated with
bonding agent. Air bag must be deployed before disposing of it.
Satellite sensor (LH
or RH)REPLACE the satel-
lite sensor on the col-
lision side with new
nuts coated with
bonding agent.
(Repair the center
pillar inner, etc. before
installing new one if
damaged.)1. Remove the satellite sensor on the collision side. Check harness connectors
for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the satellite
sensor.
3. Install the satellite sensor to check fit.
4. If no damage is found, reinstall the satellite sensor with new nuts coated with
bonding agent.
5. If damagedÐREPLACE the satellite sensor with new nuts coated with bonding
agent.
Diagnosis sensor unit REPLACE the diag-
nosis sensor unit with
the new bolts.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new special bolts
and ground bolt.
4. If damagedÐREPLACE. Install the diagnosis sensor unit with new special
bolts and ground bolt.
Seat belt pre-ten-
sioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly.
± Check for deformities of the center pillar inner.
± If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connec-
tors for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4. If no damage is found, reinstall the seat belt pre-tensioner assembly.
5. If damagedÐREPLACE the seat belt pre-tensioner assembly with new bolts coated with bonding
agent. The seat belt pre-tensioner assembly must be deployed before disposing of it.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Collision Diagnosis (Cont'd)
RS-61