fuel pump INFINITI QX4 2001 Factory Service Manual

CONSULT-II Reference Value in Data Monitor
Mode ........................................................................585
ECM Terminals and Reference Value .....................585
On Board Diagnosis Logic.......................................586
Possible Cause ........................................................586
DTC Confirmation Procedure ..................................586
Wiring Diagram ........................................................587
Diagnostic Procedure ..............................................588
DTC P1491 VACUUM CUT VALVE BYPASS
VALVE..........................................................................591
Description ...............................................................591
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................591
ECM Terminals and Reference Value .....................591
On Board Diagnosis Logic.......................................592
Possible Cause ........................................................592
DTC Confirmation Procedure ..................................592
Overall Function Check ...........................................593
Wiring Diagram ........................................................594
Diagnostic Procedure ..............................................595
DTC P1605 A/T DIAGNOSIS COMMUNICATION
LINE.............................................................................603
Component Description ...........................................603
On Board Diagnosis Logic.......................................603
Possible Cause ........................................................603
DTC Confirmation Procedure ..................................603
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH.......................................................................604
Component Description ...........................................604
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................604
ECM Terminals and Reference Value .....................604
On Board Diagnosis Logic.......................................604
Possible Cause ........................................................604
DTC Confirmation Procedure ..................................605
Overall Function Check ...........................................606
Wiring Diagram ........................................................607
Diagnostic Procedure ..............................................608
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS)...........................................................................610
Description ...............................................................610
ECM Terminals and Reference Value ..................... 611
Wiring Diagram ........................................................612
Diagnostic Procedure ..............................................613
INJECTOR...................................................................616
Component Description ...........................................616
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................616
ECM Terminals and Reference Value .....................616
Wiring Diagram ........................................................617Diagnostic Procedure ..............................................618
START SIGNAL...........................................................621
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................621
ECM Terminals and Reference Value .....................621
Wiring Diagram ........................................................622
Diagnostic Procedure ..............................................623
FUEL PUMP.................................................................625
System Description ..................................................625
Component Description ...........................................625
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................625
ECM Terminals and Reference Value .....................626
Wiring Diagram ........................................................627
Diagnostic Procedure ..............................................628
POWER STEERING OIL PRESSURE SWITCH.........634
Component Description ...........................................634
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................634
ECM Terminals and Reference Value .....................634
Wiring Diagram ........................................................635
Diagnostic Procedure ..............................................636
REFRIGERANT PRESSURE SENSOR......................639
Description ...............................................................639
ECM Terminals and Reference Value .....................639
Wiring Diagram ........................................................640
Diagnostic Procedure ..............................................641
ELECTRICAL LOAD SIGNAL.....................................643
ECM Terminals and Reference Value .....................643
Wiring Diagram ........................................................644
Diagnostic Procedure ..............................................645
MIL & DATA LINK CONNECTORS............................648
Wiring Diagram ........................................................648
SERVICE DATA AND SPECIFICATIONS (SDS).......649
Fuel Pressure Regulator..........................................649
Idle Speed and Ignition Timing ................................649
Mass Air Flow Sensor..............................................649
Engine Coolant Temperature Sensor ......................649
Heated Oxygen Sensor 1 Heater (Front) ................649
Fuel Pump ...............................................................649
IACV-AAC Valve ......................................................649
Injector .....................................................................649
Resistor ....................................................................649
Throttle Position Sensor ..........................................650
Calculated Load Value.............................................650
Intake Air Temperature Sensor ................................650
Heated Oxygen Sensor 2 Heater (Rear).................650
Crankshaft Position Sensor (REF) ..........................650
Fuel Tank Temperature Sensor ...............................650
Camshaft Position Sensor (PHASE) .......................650GI
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CONTENTS(Cont'd)
EC-7

System ChartNBEC0013
Input (Sensor) ECM Function Output (Actuator)
ICamshaft position sensor (PHASE)
ICrankshaft position sensor (REF)
IMass air flow sensor
IEngine coolant temperature sensor
IHeated oxygen sensor 1 (front)
IIgnition switch
IThrottle position sensor
IClosed throttle position switch*3
IPark/neutral position (PNP) switch
IAir conditioner switch
IKnock sensor
IIntake air temperature sensor
IAbsolute pressure sensor
IEVAP control system pressure sensor*1
IBattery voltage
IPower steering oil pressure switch
IVehicle speed sensor
IFuel tank temperature sensor*1
ICrankshaft position sensor (POS)
IHeated oxygen sensor 2 (rear)*2
ITCM (Transmission control module)
IRefrigerant pressure sensor
IElectrical load
IFuel level sensor*1Fuel injection & mixture ratio control Injectors
Electronic ignition system Power transistor
Idle air control system IACV-AAC valve
Fuel pump control Fuel pump relay
On board diagnostic system MIL (On the instrument panel)
Swirl control valve controlSwirl control valve control solenoid
valve
Power valve control VIAS control solenoid valve
Heated oxygen sensor 1 heater (front) con-
trolHeated oxygen sensor 1 heater
(front)
Heated oxygen sensor 2 heater (rear) controlHeated oxygen sensor 2 heater
(rear)
EVAP canister purge flow controlEVAP canister purge volume con-
trol solenoid valve
Air conditioning cut control Air conditioner relay
ON BOARD DIAGNOSIS for EVAP systemIEVAP canister vent control valve
IVacuum cut valve bypass valve
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions.
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.GI
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ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Chart
EC-27

Vacuum Cut Valve and Vacuum Cut Valve Bypass ValveNBEC0019S04Refer to EC-591.
Evaporative Emission (EVAP) Canister Purge Volume
Control Solenoid Valve
NBEC0019S05Refer to EC-367.
Fuel Tank Temperature SensorNBEC0019S06Refer to EC-309.
SEF462UA
Evap Service PortNBEC0019S07Positive pressure is delivered to the EVAP system through the
EVAP service port. If fuel vapor leakage in the EVAP system
occurs, use a leak detector to locate the leak.
SEF200U
PEF838U
PEF917U
How to Detect Fuel Vapor LeakageNBEC0019S08CAUTION:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure
in EVAP system.
NOTE:
IDo not start engine.
IImproper installation of EVAP service port adapter to the EVAP
service port may cause a leak.
With CONSULT-IINBEC0019S08011) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump and hose to the EVAP service
port adapter.
3) Turn ignition switch ªONº.
4) Select the ªEVAP SYSTEM CLOSEº of ªWORK SUPPORT
MODEº with CONSULT-II.
5) Touch ªSTARTº. A bar graph (Pressure indicating display) will
appear on the screen.
6) Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
7) Remove EVAP service port adapter and hose with pressure
pump.
8) Locate the leak using a leak detector. Refer to ªEVAPORATIVE
EMISSION LINE DRAWINGº, EC-36.
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Evaporative Emission System (Cont'd)
EC-34

SEF941Y
SEF214Y
Fuel Pressure ReleaseNBEC0023Before disconnecting fuel line, release fuel pressure from fuel
line to eliminate danger.
WITH CONSULT-IINBEC0023S011. Turn ignition switch ªONº.
2. Perform ªFUEL PRESSURE RELEASEº in ªWORK SUP-
PORTº mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch ªOFFº.
SEF933Y
WITHOUT CONSULT-IINBEC0023S021. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch ªOFFº.
5. Reinstall fuel pump fuse after servicing fuel system.
SEF327Z
Fuel Pressure CheckNBEC0024IWhen reconnecting fuel line, always use new clamps.
IMake sure that clamp screw does not contact adjacent
parts.
IUse a torque driver to tighten clamps.
IUse Pressure Gauge to check fuel pressure.
IDo not perform fuel pressure check with system operat-
ing. Fuel pressure gauge may indicate false readings.
1. Release fuel pressure to zero.
2. Disconnect fuel tube joint between fuel damper and injector
tube and set fuel pressure check adapter (J44321).
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BASIC SERVICE PROCEDURE
Fuel Pressure Release
EC-39

ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
D ATA
MONI-
TORD ATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors X X X
Power transistor (Ignition timing)X
(Ignition
signal)XXX
IACV-AAC valve X X X X
EVAP canister purge volume
control solenoid valveX XXX X
Air conditioner relay X X
Fuel pump relay X X X X
Heated oxygen sensor 1 (front)
heaterXXXX
Heated oxygen sensor 2 (rear)
heaterXXXX
EVAP canister vent control valve X X X X
Vacuum cut valve bypass valve X X X X X
Swirl control valve control sole-
noid valveX XXX
VIAS control solenoid valve X X X
Intake valve timing control sole-
noid valveX XXX
Calculated load value X X X
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-60.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-83

WORK SUPPORT MODE=NBEC0034S04
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJIFOLLOW THE BASIC INSPECTION INSTRUCTION IN
THE SERVICE MANUAL.When adjusting the idle throttle
position
FUEL PRESSURE RELEASEIFUEL PUMP WILL STOP BY TOUCHING ªSTARTº
DURING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARNITHE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONTITHE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL
COEFFICIENT.When clearing the coefficient of
self-learning control valve
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND
CLOSE THE EVAP CANISTER VENT CONTROL VALVE
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS.
IIGN SW ªONº
IENGINE NOT RUNNING
IAMBIENT TEMPERATURE IS ABOVE 0ÉC (32ÉF).
INO VACUUM AND NO HIGH PRESSURE IN EVAP
SYSTEM
ITANK FUEL TEMP. IS MORE THAN 0ÉC (32ÉF).
IWITHIN 10 MINUTES AFTER STARTING ªEVAP SYS-
TEM CLOSEº
IWHEN TRYING TO EXECUTE ªEVAP SYSTEM
CLOSEº UNDER THE CONDITION EXCEPT ABOVE,
CONSULT-II WILL DISCONTINUE IT AND DISPLAY
APPROPRIATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DIS-
PLAY ªBATTERY VOLTAGE IS LOW. CHARGE
BATTERYº, EVEN IN USING CHARGED BATTERY.When detecting EVAP vapor leak
point of EVAP system
TARGET IGNITION TIMING ADJ*IIDLE CONDITIONIWhen adjusting target ignition
timing
After adjustment, confirm target
ignition timing with a timing
light.
IIf once the ªTARGET IDLE
RPM ADJº has been done, the
Idle Air Volume Learning proce-
dure will not be completed.
TARGET IDLE RPM ADJ*IIDLE CONDITION When setting target idle speed
*: This function is not necessary in the usual service procedure.
SELF-DIAGNOSTIC MODENBEC0034S05DTC and 1st Trip DTCNBEC0034S0501Regarding items of ªDTC and 1st trip DTCº, refer to ªTROUBLE
DIAGNOSIS Ð INDEXº (See EC-8.)
Freeze Frame Data and 1st Trip Freeze Frame DataNBEC0034S0502
Freeze frame data
item*1Description
DIAG TROUBLE
CODE
[PXXXX]IThe engine control component part/control system has a trouble code, it is displayed as ªPXXXXº.
(Refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-8.)
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-85

Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
IGN TIMING [BTDC]qIIndicates the ignition timing computed
by ECM according to the input signals.IWhen the engine is stopped, a certain
value is indicated.
IACV-AAC/V [step]qIIndicates the IACV-AAC valve control
value computed by ECM according to
the input signals.
PURG VOL C/V [%]IIndicates the EVAP canister purge vol-
ume control solenoid valve control
value computed by the ECM according
to the input signals.
IThe opening becomes larger as the
value increases.
A/F ALPHA-B1 [%]q
IThe mean value of the air-fuel ratio
feedback correction factor per cycle is
indicated.IWhen the engine is stopped, a certain
value is indicated.
IThis data also includes the data for the
air-fuel ratio learning control. A/F ALPHA-B2 [%]q
AIR COND RLY
[ON/OFF]qIThe air conditioner relay control condi-
tion (determined by ECM according to
the input signal) is indicated.
FUEL PUMP RLY
[ON/OFF]qIIndicates the fuel pump relay control
condition determined by ECM accord-
ing to the input signals.
VENT CONT/V
[ON/OFF]IThe control condition of the EVAP can-
ister vent control valve (determined by
ECM according to the input signal) is
indicated.
ION ... Closed
OFF ... Open
HO2S1 HTR (B1)
[ON/OFF]IIndicates [ON/OFF] condition of front
heated oxygen sensor heater deter-
mined by ECM according to the input
signals. HO2S1 HTR (B2)
[ON/OFF]
HO2S2 HTR (B1)
[ON/OFF]IIndicates [ON/OFF] condition of rear
heated oxygen sensor heater deter-
mined by ECM according to the input
signals. HO2S2 HTR (B2)
[ON/OFF]
VC/V BYPASS/V
[ON/OFF]IThe control condition of the vacuum cut
valve bypass valve (determined by
ECM according to the input signal) is
indicated.
ION ... Open
OFF ... Closed
CAL/LD VALUE [%]IªCalculated load valueº indicates the
value of the current airflow divided by
peak airflow.
ABSOL TH´P/S [%]IªAbsolute throttle position sensorº indi-
cates the throttle opening computed by
ECM according to the signal voltage of
the throttle position sensor.
MASS AIRFLOW
[g´m/s]IIndicates the mass airflow computed by
ECM according to the signal voltage of
the mass airflow sensor.GI
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-89

Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
A/F ALPHA-B1 [%]q
IIndicates the mean value of the air-fuel ratio
feedback correction factor per cycle.IWhen the engine is running, specifi-
cation range is indicated.
IThis data also includes the data for
the air-fuel ratio learning control. A/F ALPHA-B2 [%]q
NOTE:
IAny monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
IRegarding R50 model, ªB1º indicates bank 1 and ªB2º indicates bank 2.
ACTIVE TEST MODENBEC0034S07
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTIONIEngine: Return to the original
trouble condition
IChange the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.IHarness and connector
IFuel injectors
IHeated oxygen sensor
IGNITION TIMINGIEngine: Return to the original
trouble condition
ITiming light: Set
IRetard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.IAdjust initial ignition timing
IACV-AAC/V
OPENINGIEngine: After warming up, idle
the engine.
IChange the IACV-AAC valve
opening percent using CON-
SULT-II.Engine speed changes according
to the opening percent.IHarness and connector
IIACV-AAC valve
POWER BAL-
ANCEIEngine: After warming up, idle
the engine.
IA/C switch ªOFFº
IShift lever ªNº
ICut off each injector signal one
at a time using CONSULT-II.Engine runs rough or dies.IHarness and connector
ICompression
IInjectors
IPower transistor
ISpark plugs
IIgnition coils
ENG COOLANT
TEMPIEngine: Return to the original
trouble condition
IChange the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.IHarness and connector
IEngine coolant temperature sen-
sor
IFuel injectors
FUEL PUMP
RELAYIIgnition switch: ON
(Engine stopped)
ITurn the fuel pump relay ªONº
and ªOFFº using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.IHarness and connector
IFuel pump relay
VIAS SOL VALVEIIgnition switch: ON
ITurn solenoid valve ªONº and
ªOFFº with CONSULT-II and lis-
ten for operating sound.Solenoid valve makes an operating
sound.IHarness and connector
ISolenoid valve
SWIRL CONT
S O L VA LV EIIgnition switch: ON
ITurn solenoid valve ªONº and
ªOFFº with CONSULT-II and lis-
ten for operating sound.Solenoid valve makes an operating
sound.IHarness and connector
ISolenoid valve
PURG VOL
CONT/VIEngine: After warming up, run
engine at 1,500 rpm.
IChange the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according
to the opening percent.IHarness and connector
ISolenoid valve
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-91

Fail-safe Chart=NBEC0040The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short cir-
cuit. When the ECM enters the fail-safe mode, the MIL illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0100 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0115 Engine coolant temperature
sensor circuitEngine coolant temperature will be determined by ECM based on the time after
turning ignition switch ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or Start40ÉC (104ÉF)
More than approx. 4 minutes
after ignition ON or Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
P0120 Throttle position sensor cir-
cuitThrottle position will be determined based on the injected fuel amount and the
engine speed.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P1335 Crankshaft position sensor
(REF) circuitCompression TDC signal (120É signal) is controlled by camshaft position sensor
(PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be
delayed 0É to 2É.
Unable to
access ECMECMECM fail-safe activating condition
The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction condi-
tion in the CPU of ECM), the MIL on the instrument panel lights to warn the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation,
IACV-AAC valve operation and cooling fan operation are controlled under certain
limitations.
ECM fail-safe operation
Engine speedEngine speed will not rise more than 3,000
rpm
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset valve
Fuel pumpFuel pump relay is ªONº when engine is running
and ªOFFº when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Fail-safe Chart
EC-117

Symptom Matrix ChartNBEC0041SYSTEM Ð BASIC ENGINE CONTROL SYSTEMNBEC0041S01
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit11232 2 2 3 2EC-625
Fuel pressure regulator system3344444 4 4 4EC-40
Injector circuit11232 2 2 2EC-616
Evaporative emission system
3344444 4 4 4EC-32
Air Positive crankcase ventilation sys-
tem1 EC-38
Incorrect idle speed adjustment 1 1 1 1 1 EC-101
IACV-AAC valve circuit1123322 2 2 2 2EC-422
Ignition Incorrect ignition timing adjustment33111 1 1 1EC-101
Ignition circuit 1 1 2 2 2 2 2 2 EC-499
Main power supply and ground circuit
22333 3 32
3EC-142
Air conditioner circuit 3 3 2 HA section
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Matrix Chart
EC-118