coolant level INFINITI QX4 2001 Factory Service Manual

InspectionNBBR0014CAUTION:
ICarefully monitor brake fluid level at master cylinder.
IUse new brake fluid ªDOT 3º.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
paint areas, wash it away with water immediately.
IDepress pedal slowly when raising front brake pressure.
ICheck rear brake pressure 2 seconds after front brake
pressure reaches specified value.
IDisconnect harness connectors from ABS actuator and
electric unit before checking.
SBR212E
1. Park vehicle on a level surface with vehicle unloaded*.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
2. Press a lever to the stopper bolt, then check length ªBº as fol-
lows:
Length ªBº Reference (Length ªLº)
207.7 mm (8.18 in) 217.3 mm (8.56 in)
3. If length ªBº is not within specification, adjust sensor spring
length.
Removal and InstallationNBBR0015CAUTION:
IRefill with new brake fluid ªDOT 3º.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
IDo not reuse Load Sensing Valve once it is disassembled.
IReplace damaged Load Sensing Valve as an assembly.
IWhen disassembling, apply multi-purpose grease to all
rubbing areas.
LOAD SENSING VALVE (4WD)
Inspection
BR-12

DTC P0217 COOLANT OVERTEMPERATURE
ENRICHMENT PROTECTION.....................................314
On Board Diagnosis Logic.......................................314
Possible Cause ........................................................314
Overall Function Check ...........................................314
Diagnostic Procedure ..............................................316
Main 12 Causes of Overheating..............................319
DTC P0300 - P0306 NO.6-1CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE...............320
On Board Diagnosis Logic.......................................320
Possible Cause ........................................................320
DTC Confirmation Procedure ..................................321
Diagnostic Procedure ..............................................321
DTC P0325 KNOCK SENSOR (KS)...........................328
Component Description ...........................................328
ECM Terminals and Reference Value .....................328
On Board Diagnosis Logic.......................................328
Possible Cause ........................................................328
DTC Confirmation Procedure ..................................328
Wiring Diagram ........................................................330
Diagnostic Procedure ..............................................331
DTC P0335 CRANKSHAFT POSITION SENSOR
(CKPS) (POS)..............................................................334
Component Description ...........................................334
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................334
ECM Terminals and Reference Value .....................335
On Board Diagnosis Logic.......................................335
Possible Cause ........................................................335
DTC Confirmation Procedure ..................................336
Wiring Diagram ........................................................337
Diagnostic Procedure ..............................................338
DTC P0340 CAMSHAFT POSITION SENSOR
(CMPS) (PHASE).........................................................342
Component Description ...........................................342
ECM Terminals and Reference Value .....................342
On Board Diagnosis Logic.......................................342
Possible Cause ........................................................343
DTC Confirmation Procedure ..................................343
Wiring Diagram ........................................................344
Diagnostic Procedure ..............................................345
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT
BANK, -B2) THREE WAY CATALYST FUNCTION...347
On Board Diagnosis Logic.......................................347
Possible Cause ........................................................347
DTC Confirmation Procedure ..................................348
Overall Function Check ...........................................348
Diagnostic Procedure ..............................................349
DTC P0440 EVAP CONTROL SYSTEM (SMALL
LEAK) (NEGATIVE PRESSURE)................................352
On Board Diagnosis Logic.......................................352
Possible Cause ........................................................352DTC Confirmation Procedure ..................................354
Diagnostic Procedure ..............................................355
DTC P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE (CIRCUIT).................367
Description ...............................................................367
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................367
ECM Terminals and Reference Value .....................368
On Board Diagnosis Logic.......................................368
Possible Cause ........................................................368
DTC Confirmation Procedure ..................................369
Wiring Diagram ........................................................370
Diagnostic Procedure ..............................................371
DTC P0446 EVAPORATIVE EMISSION (EVAP)
CANISTER VENT CONTROL VALVE (CIRCUIT)......374
Component Description ...........................................374
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................374
ECM Terminals and Reference Value .....................374
On Board Diagnosis Logic.......................................374
Possible Cause ........................................................375
DTC Confirmation Procedure ..................................375
Wiring Diagram ........................................................376
Diagnostic Procedure ..............................................377
DTC P0450 EVAPORATIVE EMISSION (EVAP)
CONTROL SYSTEM PRESSURE SENSOR..............381
Component Description ...........................................381
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................381
ECM Terminals and Reference Value .....................381
On Board Diagnosis Logic.......................................382
Possible Cause ........................................................382
DTC Confirmation Procedure ..................................382
Wiring Diagram ........................................................384
Diagnostic Procedure ..............................................385
DTC P0455 EVAP CONTROL SYSTEM (GROSS
LEAK)...........................................................................394
On Board Diagnosis Logic.......................................394
Possible Cause ........................................................394
DTC Confirmation Procedure ..................................396
Diagnostic Procedure ..............................................397
DTC P0460 FUEL LEVEL SENSOR FUNCTION
(SLOSH).......................................................................407
Component Description ...........................................407
On Board Diagnostic Logic......................................407
Possible Cause ........................................................407
DTC Confirmation Procedure ..................................407
Wiring Diagram ........................................................408
Diagnostic Procedure ..............................................409
DTC P0461 FUEL LEVEL SENSOR FUNCTION....... 411
Component Description ........................................... 411
On Board Diagnostic Logic...................................... 411
CONTENTS(Cont'd)
EC-4

System ChartNBEC0013
Input (Sensor) ECM Function Output (Actuator)
ICamshaft position sensor (PHASE)
ICrankshaft position sensor (REF)
IMass air flow sensor
IEngine coolant temperature sensor
IHeated oxygen sensor 1 (front)
IIgnition switch
IThrottle position sensor
IClosed throttle position switch*3
IPark/neutral position (PNP) switch
IAir conditioner switch
IKnock sensor
IIntake air temperature sensor
IAbsolute pressure sensor
IEVAP control system pressure sensor*1
IBattery voltage
IPower steering oil pressure switch
IVehicle speed sensor
IFuel tank temperature sensor*1
ICrankshaft position sensor (POS)
IHeated oxygen sensor 2 (rear)*2
ITCM (Transmission control module)
IRefrigerant pressure sensor
IElectrical load
IFuel level sensor*1Fuel injection & mixture ratio control Injectors
Electronic ignition system Power transistor
Idle air control system IACV-AAC valve
Fuel pump control Fuel pump relay
On board diagnostic system MIL (On the instrument panel)
Swirl control valve controlSwirl control valve control solenoid
valve
Power valve control VIAS control solenoid valve
Heated oxygen sensor 1 heater (front) con-
trolHeated oxygen sensor 1 heater
(front)
Heated oxygen sensor 2 heater (rear) controlHeated oxygen sensor 2 heater
(rear)
EVAP canister purge flow controlEVAP canister purge volume con-
trol solenoid valve
Air conditioning cut control Air conditioner relay
ON BOARD DIAGNOSIS for EVAP systemIEVAP canister vent control valve
IVacuum cut valve bypass valve
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions.
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.GI
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ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Chart
EC-27

SEF943Y
SEF572X
b) Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to
this wire.
c) Check ignition timing.
SEF311Q
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment
NBEC0028PREPARATIONNBEC0028S011) Make sure that the following parts are in good order.
IBattery
IIgnition system
IEngine oil and coolant levels
IFuses
IECM harness connector
IVacuum hoses
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BASIC SERVICE PROCEDURE
How to Check Idle Speed and Ignition Timing (Cont'd)
EC-43

IThe time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
þ Sea level
þ Flat road
þ Ambient air temperature: 20 - 30ÉC (68 - 86ÉF)
þ Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30ÉC (68 - 86ÉF)], diag-
nosis may also be performed.
Pattern 1:
IThe engine is started at the engine coolant temperature of þ10 to 35ÉC (14 to 95ÉF)
(where the voltage between the ECM terminal 70 and ground is 3.0 - 4.3V).
IThe engine must be operated at idle speed until the engine coolant temperature is greater than 70ÉC
(158ÉF) (where the voltage between the ECM terminal 70 and ground is lower than 1.4V).
IThe engine is started at the fuel tank temperature of warmer than 0ÉC (32ÉF) (where the voltage
between the ECM terminal 92 and ground is less than 4.1V).
Pattern 2:
IWhen steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
IThe driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
ITests are performed after the engine has been operated for at least 17 minutes.
IThe accelerator pedal must be held very steady during steady-state driving.
IIf the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
IDuring acceleration, hold the accelerator pedal as steady as possible.
SEF414S
*3: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Position for A/T Models
Set the selector lever in the ªDº position with the overdrive switch turned ON.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Emission-related Diagnostic Information (Cont'd)
EC-67

ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION
NBEC0034S02
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
D ATA
MONI-
TORD ATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor
(POS)XXXX
Crankshaft position sensor (REF) X X X
Mass air flow sensor X X X
Engine coolant temperature sen-
sorXXXXX
Heated oxygen sensor 1 (front) X X X X X
Heated oxygen sensor 2 (rear) X X X X X
Vehicle speed sensorXXXX
Throttle position sensor X X X
Fuel tank temperature sensor X X X X
EVAP control system pressure
sensorXXX
Absolute pressure sensor X X X
Intake air temperature sensor X X X
Knock sensor X
Ignition switch (start signal) X X
Closed throttle position switch X X X
Closed throttle position switch
(throttle position sensor signal)XX
Air conditioner switch X X
Park/neutral position (PNP)
switchXXX
Power steering oil pressure
switchXX
Battery voltage X X
Ambient air temperature switch X X
Load signal X X
Swirl control valve control
vacuum check switchXXX
Fuel level sensor X X X
Intake valve timing control posi-
tion sensorXXX
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-82

DTC Inspection Priority ChartNBEC0039If some DTCs are displayed at the same time, perform inspections one by one based on the following prior-
ity chart.
Priority Detected items (DTC)
1IP0100 Mass air flow sensor
IP0110 Intake air temperature sensor
IP0115 P0125 Engine coolant temperature sensor
IP0120 Throttle position sensor
IP0180 Fuel tank temperature sensor
IP0325 Knock sensor
IP0335 P1336 Crankshaft position sensor (POS)
IP0340 Camshaft position sensor (PHASE)
IP0460 P0461 P0464 P1464 Fuel level sensor
IP0500 Vehicle speed sensor
IP0605 ECM
IP1320 Ignition signal
IP1335 Crankshaft position sensor (REF)
IP1605 A/T diagnosis communication line
IP1706 Park/Neutral position (PNP) switch
2IP0105 Absolute pressure sensor
IP0130-P0134, P0150-P0154 Heated oxygen sensor 1 (front)
IP0135 P0155 Heated oxygen sensor 1 heater (front)
IP0137-P0140, P0157-P0160 Heated oxygen sensor 2 (rear)
IP0141 P0161 Heated oxygen sensor 2 (rear) heater
IP0217 Coolant overtemperature enrichment protection
IP0443 P1444 EVAP canister purge volume control solenoid valve
IP0446 P1446 P1448 EVAP canister vent control valve
IP0450 EVAP control system pressure sensor
IP0510 Closed throttle position switch
IP0705-P0755 P1705 P1760 A/T related sensors, solenoid valves and switches
IP 1111Intake valve timing control solenoid valve
IP1140 Intake valve timing control position sensor
IP1165 Swirl control valve control vacuum check switch
IP1441 EVAP control system (VERY SMALL LEAK)
IP1447 EVAP control system purge flow monitoring
IP1490 P1491 Vacuum cut valve bypass valve
3IP0171 P0172 P0174 P0175 Fuel injection system function
IP0306 - P0300 Misfire
IP0420 P0430 Three way catalyst function
IP0440 P1440 EVAP control system (SMALL LEAK)
IP0455 EVAP control system (GROSS LEAK)
IP0505 IACV-AAC valve
IP0600 A/T communication line
IP0731-P0734 P0744 A/T function
IP1110 Intake valve timing control
IP1130 Swirl control valve control solenoid valve
IP1148 P1168 Closed loop control
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
DTC Inspection Priority Chart
EC-116

SYMPTOM
Reference
section
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Engine Cylinder head
55555 5 5 5
EM section Cylinder head gasket 4 3
Cylinder block
66666 6 6 64 Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Valve
mechanismTiming chain
55555 5 5 5 Camshaft
Intake valve
3
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
5555555 5 FEsection
Three way catalyst
Lubrication Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 5 5 5MA, EM, LC
section
Oil level (Low)/Filthy oilLC section
Cooling Radiator/Hose/Radiator filler cap
55555 5 5 45 Thermostat 5
Water pump
Water gallery
Coolant level (low)/Contaminated
coolantMA section
1 - 6: The numbers refer to the order of inspection.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Matrix Chart (Cont'd)
EC-121

TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
42 B/Y Start signal[Ignition switch ªONº]Approximately 0V
[Ignition switch ªSTARTº]9 - 12V
43 R Ignition switch[Ignition switch ªOFFº]0V
[Ignition switch ªONº]BATTERY VOLTAGE
(11 - 14V)
44 L PNP switch[Ignition switch ªONº]
IGear position is ªPº or ªNº.Approximately 0V
[Ignition switch ªONº]
IExcept the above gear positionBATTERY VOLTAGE
(11 - 14V)
45 B/RAir conditioner switch
signal[Engine is running]
IBoth A/C switch and blower switch are ªONº.Approximately 0V
[Engine is running]
IA/C switch is ªOFFº.Approximately 5V
47 R/BPower steering oil
pressure switch[Engine is running]
ISteering wheel is being turned.0 - 1.0V
[Engine is running]
ISteering wheel is not being turned.Approximately 5V
48 B ECM ground[Engine is running]
IIdle speedEngine ground
51 BR A/C cut signal[Engine is running]
IAir conditioner is operating.0 - 0.5V
52 PU Electrical load signal[Engine is running]
IRear window defogger: ON
IHi-beam headlamp: ONBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
IElectrical load: OFF0V
55 W/BSwirl control valve con-
trol vacuum check
switch[Engine is running]
IIdle speed
IEngine coolant temperature is between 15 to
50ÉC (59 to 122ÉF).Approximately 5V
[Engine is running]
IIdle speed
IEngine coolant temperature is above 55ÉC
(131ÉF).0 - 1.0V
56 OR/LThrottle position switch
(Closed position)[Engine is running]
IAccelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
IAccelerator pedal depressedApproximately 0V
57 B ECM ground[Engine is running]
IIdle speedEngine ground
58 B/P Sensors' ground[Engine is running]
IWarm-up condition
IIdle speedApproximately 0V
59 BFuel level sensor
ground[Engine is running]
IIdle speedApproximately 0V
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
ECM Terminals and Reference Value (Cont'd)
EC-131

On Board Diagnosis LogicNBEC0610This diagnosis checks whether the engine coolant temperature is
extraordinary high, even when the load is not heavy.
When malfunction is detected, the malfunction indicator lamp (MIL)
will light up even in the first trip.
Malfunction is detected when engine coolant temperature is exces-
sively high under normal engine speed.
Possible CauseNBEC0611IThermostat
IImproper ignition timing
IEngine coolant temperature sensor
IBlocked radiator
IBlocked front end (Improper fitting of nose mask)
ICrushed vehicle frontal area (Vehicle frontal is collided but not
repaired)
IBlocked air passage by improper installation of front fog lamp
or fog lamps.
IImproper mixture ratio of coolant
IDamaged bumper
For more information, refer to ªMAIN 12 CAUSES OF
OVERHEATINGº, EC-319.
Overall Function CheckNBEC0612Use this procedure to check the overall function of the coolant
overtemperature enrichment protection check, a DTC might not be
confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high-pressure fluid escaping from
the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap
by turning it a quarter turn to allow built-up pressure to
escape. Then turn the cap all the way off.
SEF621W
WITH CONSULT-IINBEC0612S011) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
IIf the coolant level in the reservoir and/or radiator is below the
proper range, go to ªDiagnostic Procedureº, EC-316.
IIf the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure MA-14, ªChang-
ing Engine Coolantº.
a) Fill radiator with coolant up to specified level with a filling speed
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
On Board Diagnosis Logic
EC-314