torque INFINITI QX56 2004 Factory Workshop Manual

AT-234
SHIFT CONTROL SYSTEM
Revision: August 20072004 QX56
REMOVAL
1. Remove the select lever knob.
2. Remove console finisher.

Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
3. Remove center console.

Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
4. Disconnect selector control cable.
5. Disconnect A/T device harness connector.
6. Remove control device assembly.
INSTALLATION
Installation is in reverse order of removal.
NOTE:


: Vehicle front
Apply adhesive, Cemedyne 3000 or equivalent, to thread of select
lever knob before installation. Rotate knob clockwise through com-
plete thread range (A) at low torque. When knob rotation is finished
through complete thread range, rotation torque will sunddenly
increase. Continue knob rotation in incomplete thread range (B), not
more than 360°, until knob rotational position is as shown.

After installation is completed, adjust and check A/T position.
Adjustment of A/T PositionECS0090O
1. Loosen nut of control cable.
2. Place PNP switch and selector lever in “P” position.
3. After pushing the control cable in the direction shown with a
force of 9.8 N·m (1kg-m, 2.2 lb-ft), release it. This is in the natu-
ral state, tighten control cable nut to specifications.
Checking of A/T PositionECS0090P
1. Place selector lever in “P” position, and turn ignition switch ON
(engine stop).
2. Make sure selector lever can be shifted to other than “P” posi-
tion when brake pedal is depressed. Also make sure selector
lever can be shifted from “P” position only when brake pedal is
depressed.
3. Move the selector lever and check for excessive effort, sticking,
noise or rattle.
4. Confirm the selector lever stops at each position with the feel of
engagement when it is moved through all the positions. Check
whether or not the actual position the selector lever is in
matches the position shown by the shift position indicator and
the transmission body.
5. The method of operating the lever to individual positions correctly should be as shown.
6. Confirm the back-up lamps illuminate only when lever is placed in the “R” position. Confirm the back-up
lamps does not illuminate when selector lever is pushed against “R” position in the “P” or “N” position.
LCIA0323E
LCIA0397E
Control cable nut : 14.5 N·m (1.5 kg-m, 11 ft-lb)
LCIA0345E
LCIA0325E

ON-VEHICLE SERVICE
AT-245
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Revision: August 20072004 QX56
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-13, "
Changing A/T Fluid"
, AT-13, "Checking A/T Fluid" .
1. Install O-ring in A/T assembly harness connector.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
2. Install A/T fluid temperature sensor 2 to bracket.
3. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT-241, "
COMPO-
NENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install control valve with TCM in transmission case.
CAUTION:

Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.

Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.

Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
SCIA5155E
SCIA5264E
SCIA5301E
SCIA5034E

AT-246
ON-VEHICLE SERVICE
Revision: August 20072004 QX56

Assemble it so that manual valve cutout is engaged with
manual plate projection.
5. Install bolts A, B and C in control valve with TCM.
6. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
7. Tighten control valve with TCM mounting bolts to the specified
torque. Refer to AT-241, "
COMPONENTS" .
8. Connect A/T fluid temperature sensor 2 connector.
SCIA5142E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5139E
SCIA5140E
SCIA5023E

AT-248
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:

Install it so that drain plug comes to the position as
shown in the figure.

Be careful not to pinch harnesses.

Complete remove all moisture, oil and old gasket, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
14. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
15. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
16. Install snap ring to A/T assembly harness connector.
17. Connect A/T assembly harness connector.
18. Pour ATF into transmission assembly. Refer to AT - 1 3 , "
Chang-
ing A/T Fluid" .
19. Connect the negative battery terminal
SCIA2308E
SCIA2492E
SCIA5038E
SCIA5039E

AT-250
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
7. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
8. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-1 3, "
Changing A/T Fluid"
, AT-1 3, "Checking A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT-241, "
COMPO-
NENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
SCIA5253E
SCIA5264E
SCIA5264E
SCIA5253E

ON-VEHICLE SERVICE
AT-251
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Revision: August 20072004 QX56
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:

Do not reuse oil pan gasket.

Install it in the direction to align hole positions.

Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:

Install it so that drain plug comes to the position as
shown in the figure.

Be careful not to pinch harnesses.

Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
SCIA5023E
SCIA5146E
SCIA2308E
SCIA2492E

AT-256
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing part.
11. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member with power tool.
14. Remove air breather hose. Refer to AT-253, "
Removal and
Installation" .
15. Disconnect A/T assembly connector.
16. Remove A/T fluid indicator pipe from A/T assembly.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove the A/T assembly to engine bolts with power tool.
19. Remove A/T assembly from vehicle using Tool and a transmis-
sion jack.

Secure torque converter to prevent it from dropping.

Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter

After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
LCIA0334E
Tool number : — (J-47002)
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B

TRANSMISSION ASSEMBLY
AT-257
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Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.

If removed install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:

When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.

Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.

When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:

When turning crankshaft, turn it clockwise as viewed from the front of the engine.

After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.

After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E

TRANSMISSION ASSEMBLY
AT-259
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Revision: August 20072004 QX56
8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing part.
11. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member with power tool.
14. Tilt the transmission slightly to keep the clearance between body
and transmission, and then disconnect air breather hose from charging pipe. Refer to AT- 2 5 3 , "
Removal
and Installation" .
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove A/T assembly to engine bolts with power tool.
19. Remove A/T assembly from vehicle using Tool and a transmis-
sion jack.

Secure torque converter to prevent it from dropping.

Secure A/T assembly to a transmission jack.
NOTE:
The actual special service Tool may differ from Tool shown.
20. Remove transfer from A/T assembly. Refer to TF-109,
"REMOVAL AND INSTALLATION" .
INSPECTION
Installation and Inspection of Torque Converter

After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
LCIA0334E
Tool number : — (J-47002)
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B

AT-260
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.

If removed, install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:

When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.

Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.

When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:

When turning crankshaft, turn it clockwise as viewed from the front of the engine.

After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.

After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E