power steering INFINITI QX56 2004 Factory Manual Online
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: QX56, Model: INFINITI QX56 2004Pages: 3371, PDF Size: 78.5 MB
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PS-26
POWER STEERING OIL PUMP
Revision: August 20072004 QX56
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000MW
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 – 80°C (122 – 176°F).
CAUTION:
Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly.
If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-17, "Dis-
assembly and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to PS-6, "
Air Bleeding Hydraulic System" .
Removal and InstallationEG S0 0 0MX
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-11, "
Removal and Installation" .
3. Remove air duct assembly. Refer to EM-14, "
Removal and Installation" .
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-12,
"Removal and Installation" .
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to PS-31, "
HYDRAU-
LIC LINE" .
8. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to PS-31, "HYDRAULIC LINE" for tightening torque.
After installation, bleed air. Refer to PS-6, "Air Bleeding Hydraulic System" .
NOTE:
Belt tension is automatic and requires no adjustment.
Tool number:
Pressure gauge and shut-off valveKV48103500
(J26357 and J26357-10)
Oil pump sideConnector A and
O-ringKV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ringKV48105300-3 and 5295262U00
(—)
High pressure
piping sideConnector B and
O-ringKV48105300-1 and 5295262U00
(—)
NutKV48105300-2
( — )
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
SGIA0570E
Page 2778 of 3371
POWER STEERING OIL PUMP
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Revision: August 20072004 QX56
Disassembly and AssemblyEGS000MY
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following conditions are found.
Oil leakage from oil pump
Deformed or damaged pulley
Poor performance
DISASSEMBLY
CAUTION:
When retaining drive shaft in a vise, always use copper or aluminum plates between vise and shaft.
NOTE:
Mount the oil pump in a vise as needed.
1. Unscrew three bracket bolts and remove bracket from rear cover.
2. Unscrew four rear cover bolts and remove rear cover from body assembly.
3. Remove gasket from body assembly.
4. Remove lock pin, cartridge and side plate from body assembly.
5. Remove pulley from drive shaft assembly.
1. Bracket 2. Rear cover 3. Gasket
4. Lock pin 5. Cam ring 6. Rotor
7. Vane 8. Cartridge 9. Side plate
10. O-ring 11. Body assembly 12. Oil seal
13. Drive shaft assembly 14. Snap ring 15. Pulley
16. Spring washer 17. Flow control valve 18. Pressure sensor
19. Connector bolt 20. Copper washer 21. Bracket
22. Suction pipe 23. O-ring
WGIA0076E
Page 2779 of 3371
PS-28
POWER STEERING OIL PUMP
Revision: August 20072004 QX56
6. Remove snap ring from drive shaft assembly, then press out
drive shaft assembly.
CAUTION:
When removing snap ring, be careful not to damage drive
shaft assembly.
7. Using a screwdriver, remove oil seal from body assembly.
8. Remove O-ring from body assembly.
9. Remove connector bolt, then flow control valve and spring from
body assembly.
CAUTION:
Be careful not to drop and deform the flow control valve.
10. Remove suction pipe from body assembly.
11. Remove O-ring for suction pipe.
INSPECTION AFTER DISASSEMBLY
Body Assembly and Rear Cover Inspection
Check body assembly and the inside of rear cover for damage. If any damage is found, replace with new
part for rear cover and replace with new power steering pump assembly for body assembly.
Cartridge Assembly Inspection
Check cam ring, side plate, rotor and vane for damage. If any damage is found, replace cartridge assem-
bly with new one.
ASSEMBLY
CAUTION:
When retaining drive shaft assembly in a vise, always use copper or aluminum plates between vise
and shaft.
NOTE:
Mount the oil pump in a vise as needed.
1. Apply a coat of Genuine NISSAN PSF or equivalent to oil seal lip and to the circumference of oil seal.
Refer to MA-10, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SST 0 10 B
SST 0 34 A
SGIA0524E
Page 2780 of 3371
POWER STEERING OIL PUMP
PS-29
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Revision: August 20072004 QX56
2. Install oil seal to body assembly using suitable tool.
NOTE:
Do not reuse oil seal.
3. Apply a coat of Genuine NISSAN PSF or equivalent to drive shaft assembly and press drive shaft assem-
bly into body assembly with suitable tool, then install snap ring.
NOTE:
Do not reuse snap ring.
4. Apply a coat of Genuine NISSAN PSF or equivalent to O-ring and install O-ring into body assembly.
NOTE:
Do not reuse O-ring.
5. Install side plate to body assembly.
6. Install lock pin into lock pin hole, and install cam-ring as shown.
When installing cam ring, align letter "E" to rear cover as
shown.
CAUTION:
Do not confuse the assembling direction of cam ring. If
cam ring is installed facing the incorrect direction, it may
cause pump operation malfunction.
7. Install rotor to body assembly.
SST 0 38 A
SGIA0422E
WGIA0079E
Page 2781 of 3371
PS-30
POWER STEERING OIL PUMP
Revision: August 20072004 QX56
When installing rotor, the punch mark on the face of the rotor
faces the body assembly.
8. Install vane to rotor with round portion facing outside.
9. Check if drive shaft assembly turns smoothly.
10. Install gasket to body assembly.
NOTE:
Do not reuse gasket.
11. Install rear cover to body assembly and tighten bolts to the specified torque.
12. Install bracket to rear cover and tighten bolts at the specified torque.
13. Install pulley to drive shaft assembly then tighten lock nut at the specified torque.
14. Install spring and flow control valve, copper washers, joint and connector bolt to body assembly. Then
tighten connector bolt to the specified torque.
NOTE:
Do not reuse O-ring.
15. Apply a coat of Genuine NISSAN PSF or equivalent to O-ring, then install O-ring to suction pipe.
NOTE:
Do not reuse O-ring.
16. Install suction pipe to body assembly.
SGIA0424E
SST 8 43 A
Page 2783 of 3371
PS-32
HYDRAULIC LINE
Revision: August 20072004 QX56
Installation is in the reverse order of removal.
Confirm mating marks are aligned with hose and clamp, then
correct if needed.
To install eye joint, align projection of eye joint with notch of
power steering pump, and attach eye joint to power steering
pump properly. Tighten eye bolt by hand fully, then torque to
specification.
SGIA0563E
WGIA0089E
Page 2786 of 3371
SERVICE DATA AND SPECIFICATIONS (SDS)
PS-35
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Revision: August 20072004 QX56
Steering GearEGS000NI
Oil PumpEG S0 0 0NJ
Steering FluidEGS000NK
Steering gear modelPR26AM
Rack neutral position, dimension “L” (rack stroke) 85.5 mm (3.36 in)
Rack sliding forceAt the neutral point:
Range within ± 11.5 mm
(±0.453 in) from the neutral
position
(in power ON)Area average value 147 − 211 N (14.99 − 21.52 kg, 33.1 − 47.52 lb)
Allowable variation 98 N (10 kg, 22 lb) or less
Whole area (in power OFF)Peak value 294 N (30.0 kg, 66 lb) or less
Allowable variation 147 N (16 kg, 35 lb) or less
STC0034D
Relief oil pressure
9.0 − 9.8 mPa (91.77 − 99.93 kg/cm2 , 1305.34 − 1421.37 psi)
Fluid capacity
Approx. 1.0 (1-1/8 US qt, 7/8 Imp qt)
Page 2950 of 3371
SE-1
SEAT
I BODY
CONTENTS
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SECTION SE
A
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .................................................................. 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
Component Parts And Harness Connector Location
....11
Manual Operation ................................................... 12
Automatic Operation .............................................. 12
System Description ................................................ 12
FAIL-SAFE MODE .............................................. 13
CANCEL OF FAIL-SAFE MODE ......................... 13
MEMORY STORING AND KEYFOB INTER-
LOCK STORING ................................................. 14
MEMORY OPERATION ...................................... 15
ENTRY OPERATION .......................................... 15
EXITING OPERATION ........................................ 15KEYFOB INTERLOCK OPERATION .................. 16
CAN Communication System Description .............. 16
Schematic ............................................................... 17
Wiring Diagram — AUT/DP — ............................... 19
Terminals and Reference Values for BCM .............. 29
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 29
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 31
Work Flow ............................................................... 33
Preliminary Check .................................................. 34
SETTING CHANGE FUNCTION ......................... 34
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ...................................................... 34
CONSULT-II Function (AUTO DRIVE POS.) .......... 37
CONSULT-II INSPECTION PROCEDURE .......... 37
SELF-DIAGNOSIS RESULTS ............................. 39
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 41
Symptom Chart ....................................................... 41
Sliding Motor Circuit Inspection .............................. 43
Reclining Motor LH Circuit Inspection .................... 44
Lifting Motor (Front) Circuit Inspection ................... 46
Lifting Motor (Rear) Circuit Inspection .................... 47
Pedal Adjusting Motor Circuit Inspection ................ 49
Mirror Motor LH Circuit Check ................................ 50
Mirror Motor RH Circuit Check ............................... 52
Steering Wheel Tilt Circuit Inspection ..................... 53
Sliding Sensor Circuit Inspection ............................ 55
Reclining Sensor Circuit Inspection ........................ 56
Lifting Sensor (Front) Circuit Inspection ................. 57
Lifting Sensor (Rear) Circuit Inspection .................. 58
Pedal Adjusting Sensor Circuit Inspection .............. 59
Mirror Sensor LH Circuit Check .............................. 60
Mirror Sensor RH Circuit Check ............................. 62
Steering Wheel Tilt Sensor Circuit Inspection ........ 64
Sliding Switch Circuit Inspection ............................. 66
Reclining Switch Inspection .................................... 67
Page 2951 of 3371
SE-2Revision: August 20072004 QX56 Lifting Switch (Front) Circuit Inspection .................. 69
Lifting Switch (Rear) Circuit Inspection ................... 70
Power Seat Switch Ground Inspection ................... 71
Pedal Adjusting Switch Circuit Inspection .............. 72
Door Mirror Switch (Changeover Switch) Circuit
Check ..................................................................... 74
Door Mirror Switch (Mirror Switch) Circuit Check ... 75
Door Mirror Switch Ground Circuit Inspection ........ 76
Seat Memory Switch Circuit Inspection .................. 77
Seat Memory Indicator Lamp Circuit Inspection ..... 79
Door Mirror Sensor Power Supply and Ground Cir-
cuit inspection ......................................................... 80
A/T Device (Detent Switch) Circuit Inspection ........ 81
Steering Wheel Tilt Switch Circuit Inspection ......... 82
Front Door Switch LH Circuit Inspection ................. 84
UART Communication Line Circuit Inspection ........ 85
Removal and Installation ........................................ 87
POWER SEAT ........................................................... 88
Wiring Diagram — SEAT — for Passenger Seat .... 88
HEATED SEAT .......................................................... 89Description ..............................................................89
Schematic ...............................................................90
Wiring Diagram — HSEAT — .................................91
FRONT SEAT ............................................................96
Components ............................................................96
Removal and Installation .........................................99
REMOVAL ............................................................99
INSTALLATION ....................................................99
Disassembly and Assembly ....................................99
SEATBACK TRIM AND PAD ...............................99
REMOVAL OF SEATBACK ASSEMBLY ........... 101
INSTALLATION OF SEATBACK ASSEMBLY ... 101
SEAT CUSHION TRIM AND PAD ...................... 101
REAR SEAT ............................................................. 103
Removal and Installation ....................................... 103
SECOND ROW OUTBOARD ............................ 103
SECOND ROW CENTER .................................. 103
THIRD ROW ...................................................... 103
Disassembly and Assembly .................................. 105
Page 2961 of 3371
SE-12
AUTOMATIC DRIVE POSITIONER
Revision: August 20072004 QX56
Manual OperationEIS002Y4
The driving position [seat position, steering wheel, pedal position (accelerator, brake) and door mirror position]
can be adjusted with the power seat switch LH, pedal adjusting switch, door mirror switch or ADP steering
switch.
NOTE:
The door mirrors can be manually operated with the ignition switch turned to ACC or ON.
Only when A/T selector lever is in P position, adjusting pedal operates (except when ignition switch turned
to OFF).
If A/T device (detent switch) error is detected, manual adjustable pedal operation cannot be performed
when ignition switch turns ON.
Automatic OperationEIS002Y5
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the front door switch LH ON (open)→OFF (close)→ON
(open), the Entry/ Exiting function becomes possible.
After Exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON→START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
System DescriptionEIS002Y6
The system automatically moves the driver seat and steering wheel to facilitate entry/exit to/from the vehi-
cle. The driver seat control unit can also store the optimum driving positions (front seat, pedal position and
door mirror position) for 2 people. One-touch operation allows changing between driving positions.
7. A. Tilt motor M68, M69
B. ADP steering switch M16
C. Pedal adjusting switch M968. A. Door mirrror LH D4, Door mirror
RH D107
B. Front door switch LH B8
C. Front door lock assembly LH (key
cylinder switch) D149. A. A/T selector lever
B. A/T device M203
10. A. Sliding motor LH P4 (Driver seat
view), reclining motor LH P5, lifting
motor (front) P6, lifting motor (rear)
P7
B. Driver seat control unit P2, P3
C. Power seat switch LH P8
Function Description
Memory operation The seat, steering wheel, pedal (accelerator, brake) and door mirror move to the
stored driving position by pushing seat memory switch (1 or 2).
Entry/Exit-
ing functionExiting operation At exit, the seat moves backward and the steering wheel raises. (Exiting position)
Entry operationAt entry, the seat and steering wheel return from Exiting position to the previous driv-
ing position before the Exiting operation.
Keyfob interlock operationPerform memory operation, turnout operation and return operation by pressing key-
fob unlock button.
Auto operation temporary stop
conditions.When ignition switch is turned to START during seat memory switch operation and return
operation, seat memory switch operation and return operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher (memory switch operation
and entry operation).
When the setting switch, seat memory switch 1, or 2 are pressed.
When A/T selector lever is in any position other than P.
When the door mirror switch is operated (when ignition switch turned to ON).
When power seat switch turned ON.
When pedal adjusting switch turned ON.
When front seat sliding Entry/Exiting setting is OFF (entry/exiting operation).