Electric INFINITI QX56 2004 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalsJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: February 2004
Revision: August 2007BDACEFGHIJKLM

QUICK REFERENCE CHART: QX56
2004

Rear Wheel AlignmentELS0014M
BrakeELS000ZT
Unit: mm (in)
Camber
Degree minute (decimal degree)
Minimum 0
° 0 ′ (0 °)
Nominal - 0 ° 30 ′ (-0.5 °)
Maximum - 1 ° 0 ′ (-1.0 °)
Cross camber 0 ° 45 ′ (0.75 °)
Toe-in Distance (A - B)
Minimum 0 mm (0 in)
Nominal 3.3 mm (0.130 in)
Maximum 6.6 mm (0.260 in)
Cross toe 2 mm (0.079 in)
Angle (left and right)
Degree minute (decimal degree) Minimum 0
° 0 ′ (0 °)
Nominal 0 ° 7 ′ (0.11 °)
Maximum 0 ° 14 ′ (0.22 °)
Cross toe 0 ° 8 ′ (0.14 °)
SFA234AC
Front brake Brake model CLZ31VC
Rotor outer diameter × thickness 320 × 26 (12.60 × 1.02)
Pad Length × width × thickness 111.0 × 73.5 × 9.5 (4.73 × 2.894 × 0.374)
Cylinder bore diameter 51 (2.01)
Rear brake Brake model AD14VE Rotor outer diameter × thickness 320 × 14 (12.60 × 0.55)
Pad Length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 48 (1.89)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C215T
Diaphragm diameter 215 (8.46)
Recommended brake fluid Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent,
DOT 3 (US FMVSS No. 116)

ACC-2Revision: August 2007
ACCELERATOR CONTROL SYSTEM
2004 QX56
ACCELERATOR CONTROL SYSTEMPFP:18005
Removal and InstallationEBS00IKW
Adjustable Accelerator Pedal
CAUTION:

Do not disassemble the accelerator pedal adjusting mechanism.

Before removal and installation the accelerator and brake pedals must be in the frontmost posi-
tion. This is to align the base position of the accelerator and brake pedals.

Do not disassemble the accelerator pedal assembly.

Do not remove the accelerator pedal position sensor from the accelerator pedal bracket.

Avoid damage from dropping the accelerator pedal assembly during handling.

Keep the accelerator pedal assembly away from water.
REMOVAL
1. Move the accelerator and brake pedals to the frontmost position.
2. Turn the ignition switch OFF and disconnect the negative battery terminal.
3. Disconnect the adjustable brake pedal cable from the adjustable brake pedal.

Unlock, then pull the adjustable brake pedal cable to disconnect it from the adjustable brake pedal.
LBIA0379E
1. Adjustable accelerator pedal assem-
bly2. A/T control cable mounting bracket (part
of the accelerator pedal assembly)3. Adjustable pedal electric motor (part
of the accelerator pedal assembly)
4. Adjustable brake pedal cable (part
of the accelerator pedal assembly)

ACCELERATOR CONTROL SYSTEM
ACC-3
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4. Disconnect the adjustable pedal electric motor electrical connec-
tor.
5. Disconnect the adjustable pedal electric motor memory electri-
cal connector, if equipped.
6. Disconnect the accelerator position sensor electrical connector.
7. Remove the two upper and one lower accelerator pedal nuts.
8. Remove the adjustable accelerator pedal assembly.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check that the accelerator pedal moves smoothly within the specified ranges.

Depress and release the accelerator pedal to check that it returns smoothly to the original released posi-
tion.

Perform an electrical inspection of the accelerator pedal position sensor. Refer to EC-576, "DTC P2138
APP SENSOR" .
CAUTION:
When the harness connector of the accelerator pedal position sensor is disconnected, perform
″Accelerator Pedal Released Position Learning″. Refer to EC-44, "
Accelerator Pedal Released
Position Learning" .
LBIA0380E
Adjustable accelerator pedal – total pedal applied stroke : 48.3 mm (1.90 in)
Adjustable accelerator pedal – total pedal adjustment travel : 73.2 mm (2.88 in)

ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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SECTION ACS
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ACS
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ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tool ................................................. 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 7
Components Description .......................................... 7
CAN Communication ................................................ 7
SYSTEM DESCRIPTION ...................................... 7
Switch Operation ...................................................... 8
ICC System Display ................................................. 8
ACTION TEST ............................................................ 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline of Laser Beam Aiming Adjustment Proce-
dure ........................................................................ 12
Preparation ............................................................. 12
Setting up the ICC Target Board ............................ 12
ADJUSTING HEIGHT OF THE ICC TARGET
BOARD ............................................................... 12ADJUSTING THE POSITION OF THE ICC TAR-
GET BOARD STRING ......................................... 13
POSITIONING THE ICC TARGET BOARD ........ 13
Sensor Adjustment ................................................. 14
CHECK AFTER THE ADJUSTMENT .................. 17
ELECTRICAL UNITS LOCATION ............................ 18
Component Parts and Harness Connector Location ... 18
WIRING DIAGRAM ................................................... 19
Schematic ............................................................... 19
Wiring Diagram — ICC — ...................................... 20
TERMINALS AND REFERENCE VALUE ................. 25
Terminals and Reference Values for ICC Unit ........ 25
Terminals and Reference Values for ICC Sensor ... 25
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 26
Work Flow ............................................................... 26
CONSULT-II Function (ICC) ................................... 27
CONSULT-II OPERATION ................................... 27
WORK SUPPORT ............................................... 28
SELF-DIAGNOSTIC RESULTS ........................... 28
DATA MONITOR ................................................. 29
ACTIVE TEST ..................................................... 30
Self-Diagnostic Function ......................................... 32
WITH CONSULT-II .............................................. 32
WITHOUT CONSULT-II ....................................... 32
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN ................................................... 34
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 36
Diagnostic Trouble Code (DTC) Chart ................... 36
DTC 11 CONTROL UNIT ....................................... 37
DTC 12 VDC CONTROL UNIT ............................... 37
DTC 20 CAN COMM CIRCUIT ............................... 38
DTC 31 POWER SUPPLY CIR 1, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 38
DTC 41 VHCL SPEED SE CIRC ............................ 39
DTC 43 VDC/TCS/ABS CIRC ................................ 39
DTC 45 BRAKE SW/STOP L SW ........................... 40
DTC 46 OPERATION SW CIRC ............................. 41
DTC 74 LASER BEAM OFF CENTER ................... 42

ACS-2Revision: August 20072004 QX56 DTC 90 STOP LAMP RLY FIX ............................... 43
DTC 92 ECM CIRCUIT ........................................... 47
DTC 96 NP RANGE ............................................... 48
DTC 97 AT CIRCUIT .............................................. 48
DTC 98 GEAR POSITION ...................................... 49
DTC 102 LASER STAIN ......................................... 49
DTC 103 LASER SENSOR FAIL ............................ 50
DTC 104 LASER AIMING INCMP .......................... 50
DTC 107 LASER COMM FAIL ................................ 51
DTC 109 LASER HIGH TEMP ............................... 51
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 52
Symptom Chart ....................................................... 52
Symptom 1: ON/OFF Switch Does Not Switch ON*
1
, ON/OFF Switch Does Not Switch OFF*
2 .............. 53
Symptom 2: The ICC System Cannot Be Set (ON/
OFF Switch Turns On/Off) ...................................... 53
Symptom 3: The ICC System Cannot Be Operated
by the CANCEL Switch, ACCEL/RES Switch, or DISTANCE Switch ..................................................54
Symptom 4: The ICC System Is Not Cancelled
When the Gear Is in Other Than ‘D’ ........................55
Symptom 5: Chime Does Not Sound ......................55
Symptom 6: Driving Force Is Hunting .....................56
Symptom 7: The ICC System Frequently Cannot
Detect the Vehicle Ahead/The Detection Zone is
Short .......................................................................56
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All .......................................................56
ELECTRICAL COMPONENT INSPECTION .............58
ICC Steering Switch ................................................58
ICC Brake Switch and Stop Lamp Switch ...............58
Parking Brake Switch ..............................................58
REMOVAL AND INSTALLATION ..............................59
ICC Unit ..................................................................59
ICC Sensor .............................................................59
ICC Steering Switch ................................................59

ACS-4
[ICC]
PRECAUTIONS
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS007YA
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for ICC System ServiceEKS007YB

Do not look straight into the laser beam discharger when adjusting laser beam aiming.

Turn the ON/OFF switch OFF during chassis dynamometer testing.

Do not remove, disassemble, or reposition the ICC sensor unless told to do so.

Erase DTC when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam aiming if necessary.
Wiring Diagrams and Trouble Diagnosis EKS007YC
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" in GI section.

Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit in PG section.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.

DESCRIPTION
ACS-7
[ICC]
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ACS
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System DiagramEKS007RJ
Components DescriptionEKS007RK
CAN CommunicationEKS007RO
SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .
WKIA1976E
ComponentVehicle-to-vehicle
distance control
modeConventional
(fixed speed)
cruise control
modeBrake assist
(with preview
brake)Description
ICC unit×××Controls vehicle speed through ECM via CAN
communication.
ICC sensor××Irradiate laser beam, and receives reflected
laser beam to measure distance from preceding
vehicle.
ECM××Transmits throttle position signal and ICC steer-
ing switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Operates brake booster based on CAN commu-
nication.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure based on command
from ABS actuator and electric unit (control
unit).
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft
revolution signal to ICC unit.

ACS-18
[ICC]
ELECTRICAL UNITS LOCATION
Revision: August 20072004 QX56
ELECTRICAL UNITS LOCATIONPFP:25230
Component Parts and Harness Connector LocationEKS007RP
WKIA1762E

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-27
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CONSULT-II Function (ICC)EKS007PH
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “ICC” on the "SELECT SYSTEM" screen.
If “ICC” is not indicated, go to GI-39, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
ICC diagnostic mode Description
WORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the ICC unit for setting the sta-
tus suitable for required operation, input/output signals are received from the ICC unit and received
data is displayed.
SELF-DIAG RESULTS Displays ICC unit self-diagnosis results.
DATA MONITOR Displays ICC unit input/output data in real-time.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending driving signal to them.
ECU PART NUMBER ICC unit part number can be read.
BBIA0369E
BCIA0029E
WKIA1750E