rack INFINITI QX56 2006 Factory Owner's Guide

ATC-156
HEATER CORE
Revision: November 20092006 QX56
HEATER COREPFP:27140
ComponentsEJS003YG
Front Heater and Cooling Unit Assembly
LJIA0138E
1. Heater core cover2. Heater core pipe bracket 3. Heater core
4. Upper bracket 5. Upper heater and cooling unit case 6. A/C evaporator
7. Lower heater and cooling unit case 8. Blower motor 9. Variable blower control

HEATER COREATC-157
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Rear Heater and Cooling Unit Assembly
Removal and InstallationEJS003YH
FRONT HEATER CORE
Removal
1. Remove the front heater and cooling unit assembly. Refer to ATC-154, "FRONT HEATER AND COOLING
UNIT ASSEMBLY" .
2. Remove the four screws and remove the upper bracket.
3. Remove the four screws and remove the heater core cover.
4. Remove the heater core pipe bracket.
LJIA0135E
1. Front cover 2. Evaporator and heater core case 3. Evaporator
4. Side cover 5. Heater core6. Blower motor
7. Blower motor case 8. Blower motor resistor

ATC-158
HEATER CORE
Revision: November 20092006 QX56
5. Remove the heater core.
NOTE:
If the in-cabin microfilters are contaminated from coolant leaking
from the heater core, replace the in-cabin microfilters with new
ones before installing the new heater core.
Installation
Installation is in the reverse order of removal.
REAR HEATER CORE
Removal
1. Partially drain the engine cooling system. Refer to MA-13, "DRAINING ENGINE COOLANT" .
2. Remove the luggage side finisher lower RH. Refer to EI-40, "
LUGGAGE FLOOR TRIM" .
3. Disconnect the rear heater hoses from the heater core.
4. Remove the rear heater core bracket.
5. Remove the heater core.
Installation
Installation is in the reverse order of removal.
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REFRIGERANT LINESATC-177
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5. Remove the pulley using Tool with a small adapter. Position the
small adapter on the end of the drive shaft and the center of the
puller on the small adapter.
CAUTION:
To prevent deformation of the pulley groove, the puller
claws should be hooked under the pulley groove and not
into the pulley groove.
6. Remove the magnet coil harness clip using a screwdriver, remove the three magnet coil fixing screws and remove the
magnet coil.
INSPECTION
Clutch Disc
If the contact surface shows signs of damage due to excessive heat,
replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. If contact surface of pulley shows signs of excessive grooving,
replace clutch disc and pulley. The contact surfaces of the pulley assembly should be cleaned with a suitable
solvent before reinstallation.
Coil
Check magnet coil for loose connections or any cracked insulation.
INSTALLATION
1. Install the magnet coil.
CAUTION:
Be sure to align the magnet coil pin with the hole in the
compressor front head.Tool number : KV99233130 (J-29884)
WJIA1017E
WHA212
WHA183
WHA213

REFRIGERANT LINESATC-181
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8. Remove the rear high- and low-pressure pipes bracket bolt (A)
to release the bracket.

Rear blower motor (1)

⇐: Front
9. Remove the rear high- and low-pressure pipes bolt (A) to dis- connect the rear high- and low-pressure pipes from the rear
expansion valve (1).

⇐: Front
CAUTION:
Cap or wrap the joint of the pipes with suitable material
such as vinyl tape to avoid the entry of air.
10. Disconnect the following electrical connectors:

Rear air mix door motor (1)

Rear blower motor resistor (2)

Rear blower motor (3)

⇐ : Front
11. Disconnect the ducts from the rear heater and cooling unit assembly. Refer to ATC-166, "
Components" .
12. Remove the rear heater and cooling unit assembly. CAUTION:
Cap or wrap the joint of the pipes with suitable material such as vinyl tape to avoid the entry of air.
13. Remove the rear high- and low-pressure A/C pipes.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-173, "
Components" .
CAUTION:

Replace the O-ring of the high/low-pressure pipe with a new one, then apply compressor oil to it
when installing it.

After charging refrigerant, check for leaks.
Removal and Installation for Underfloor Rear High- and Low-pressure A/C and
Heater Core Pipes
EJS005Y9
REMOVAL
1. Drain the coolant from the engine cooling system. Refer to CO-10, "Changing Engine Coolant" .
2. Disconnect the battery negative terminal.
3. Disconnect the generator harness.
4. Discharge the refrigerant. Refer to ATC-171, "
HFC-134a (R-134a) Service Procedure" .
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ATC-182
REFRIGERANT LINES
Revision: November 20092006 QX56
5. Remove the front and rear bumper fascia. Refer to EI-13, "FRONT BUMPER" (front), EI-15, "REAR
BUMPER" (rear).
6. Reposition the front fender protector out of the way. Refer to EI-23, "
FENDER PROTECTOR" .
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-3, "
Removal and Installation" .
10. Remove the seatbelt latch anchor. Refer to RSU-26, "
Components" .
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to ATC-173, "
Components" .
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as vinyl tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BL-159, "
Body Mounting" .
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305 mm (12 in)] until there is sufficient clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/C and heater core pipes from the back of the vehi- cle.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-173, "
Components" .
CAUTION:

Replace the O-ring of the high/low-pressure pipe with a new one, then apply compressor oil to it
when installing it.

After charging refrigerant, check for leaks.
Removal and Installation for Refrigerant Pressure SensorEJS003YZ
REMOVAL
1. Discharge the refrigerant. Refer to ATC-171, "HFC-134a (R-134a) Service Procedure" .
2. Disconnect the refrigerant pressure sensor electrical connector and remove the refrigerant pressure sensor from the condenser.
CAUTION:
Be careful not to damage the condenser fins.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-173, "
Components" .
CAUTION:

Be careful not to damage the condenser fins.

Replace the O-ring of the refrigerant pressure sensor with a new one, then apply compressor oil to
it when installing it.

After charging refrigerant, check for leaks.
Removal and Installation for CondenserEJS003Z0
REMOVAL
1. Discharge the refrigerant. Refer to ATC-171, "HFC-134a (R-134a) Service Procedure" .
LJIA0145E

ATC-184
REFRIGERANT LINES
Revision: November 20092006 QX56
Removal and Installation for Front EvaporatorEJS003Z1
Front Heater and Cooling Unit Assembly
REMOVAL
1. Remove the front heater core. Refer to ATC-157, "FRONT HEATER CORE" .
LJIA0138E
1. Heater core cover2. Heater core pipe bracket 3. Heater core
4. Upper bracket 5. Upper heater and cooling unit case 6. A/C evaporator
7. Lower heater and cooling unit case 8. Blower motor 9. Variable blower control

AV-34
AUDIO
Revision: November 20092006 QX56
Occurrence conditionPossible cause
Occurs only when engine is ON. A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.

Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.

Generator
The occurrence of the noise is linked with the operation of the fuel pump.

Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating. A cracking or snapping sound occurs with the
operation of various switches.

Relay malfunction, audio unit malfunction
The noise occurs when various motors are operat-
ing.

Motor case ground

Motor
The noise occurs constantly, not just under certain conditions.

Rear defogger coil malfunction

Open circuit in printed heater

Poor ground of antenna amplifier or
antenna feeder line
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.

Ground wire of body parts

Ground due to improper part installation

Wiring connections or a short circuit

AUDIOAV-55
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Removal and InstallationEKS00BIQ
AUDIO UNIT
Removal
1. Remove cluster lid C. Refer to IP-12, "Removal" .
2. Remove audio unit screws, using power tool.
3. Pull out audio unit and disconnect audio unit connectors.
Installation
Installation is in the reverse order of removal.
AV S W I T C H
Removal
1. Disconnect battery negative terminal.
2. Remove center console. Refer to IP-16, "
REMOVAL AND INSTALLATION" .
3. Disconnect center speaker.
4. Remove AV switch screws.
5. Carefully remove the AV switch.
Installation
Installation is in the reverse order of removal.
BOSE SPEAKER AMP.
Removal
1. Remove the accelerator pedal. Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
2. Remove BCM. Refer to BCS-20, "
BCM" .
3. Disconnect Bose speaker amp. and satellite radio tuner (if equipped) connectors.
4. Remove Bose speaker amp./satellite radio tuner bracket screws and slide Bose speaker amp./satellite radio tuner bracket down.
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AV-56
AUDIO
Revision: November 20092006 QX56
5. Remove Bose speaker amp. screws (A) and remove Bose
speaker amp. from Bose speaker amp./satellite radio tuner
bracket.
Installation
Installation is in the reverse order of removal.
CENTER SPEAKER
Removal
1. Remove center console. Refer to IP-16, "REMOVAL AND INSTALLATION" .
2. Remove cluster lid D. Refer to IP-12, "
Removal" .
3. Disconnect center speaker connectors.
4. Remove the center speaker screws and remove the center speaker.
Installation
Installation is in the reverse order of removal.
FRONT DOOR SPEAKER
Removal
1. Remove front door finisher. Refer to EI-32, "DOOR FINISHER" .
2. Remove the four front door speaker screws.
3. Disconnect connector and remove front door speaker.
Installation
Installation is in the reverse order of removal.
FRONT TWEETER
Removal
1. Remove front tweeter grille. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
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