INFINITI QX56 2008 Factory Service Manual

HAC-108
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
AIR CONDITIONER CONTROL
SYMPTOM DIAGNOSIS
AIR CONDITIONER CONTROL
Symptom Matrix ChartINFOID:0000000001679829
SYMPTOM TABLE
Symptom
Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System. HAC-88
A/C system display is malfunctioning. Go to Navigation System. AV- 6 4
A/C system cannot be controlled.Go to Self-diagnosis Function. HAC-22
Air outlet does not change.
Go to Trouble Diagnosis Procedure for Mode Door Motor. HAC-25
Mode door motor is malfunctioning.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor. HAC-31
Air mix door motor is malfunctioning.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor. HAC-41
Intake door motor is malfunctioning.
Defroster door motor is malfunctioning. Go to Trouble Diagnosis Procedure for Defroster Door Motor. HAC-45
Front blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Front Blower Motor.
HAC-50
Rear blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Rear Blower Motor.
HAC-56
Rear discharge air temperature and/or air
outlet does not change.Go to Trouble Diagnosis Procedure for Rear Air Control circuit.
HAC-61
Magnet clutch does not engage.Go to Trouble Diagnosis Procedure for Magnet Clutch. HAC-71
Insufficient coolingGo to Trouble Diagnosis Procedure for Insufficient Cooling. HAC-109
Insufficient heatingGo to Trouble Diagnosis Procedure for Insufficient Heating. HAC-117
NoiseGo to Trouble Diagnosis Procedure for Noise. HAC-119
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis. HAC-88
Memory function does not operate.Go to Trouble Diagnosis Procedure for Memory Function. HAC-121
Revision: March 2010 2008 QX56

INSUFFICIENT COOLINGHAC-109
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
C
D
E
F
G H
J
K L
M A
B
HAC
N
O P
INSUFFICIENT COOLING
Component Function CheckINFOID:0000000001679830
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERAT IONAL CHECK - TEMPERATURE DECREASE
1. Press the AUTO switch.
2. Turn temperature control dial (driver) counterclockwise until 18 °C (60° F) is displayed.
3. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-4, "
Operational Check (Front)".
Does another symptom exist?
YES >> Refer to HAC-108, "SymptomMatrixChart".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis Refer to HAC-22, "
A/C Auto Amp. Self-Diagnosis".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Refer to HAC-23, "
A/C System Self-Diagnosis Code Chart".
5.CHECK DRIVE BELTS
Check compressor belt tension. Refer to EM-13, "
Checking Drive Belts".
Is the inspection result normal?
OK >> GO TO 6.
NG >> Adjust or replace compressor belt. Refer to EM-13, "
Removal and Installation".
6.CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation. Refer to HAC-31, "
Air Mix Door Motor Compo-
nent Function Check".
Does air mix door operate correctly?
YES >> GO TO 7.
NO >> Check air mix door motor circuit. Refer to HAC-32, "
Air Mix Door Motor (Driver) Diagnosis Proce-
dure" or HAC-35, "Air Mix Door Motor (Passenger) Diagnosis Procedure".
7.CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan moto r for smooth operation. Refer to EC-395, "
Component Inspection".
Does cooling fan motor operate correctly?
YES >> GO TO 8.
NO >> Check cooling fan motor. Refer to EC-395, "
Diagnosis Procedure".
8.CHECK WATER VALVE OPERATION
Check and verify water valve for smooth operation. Refer to HAC-76, "
Description".
Does water valve operate correctly?
YES >> GO TO 9.
Revision: March 2010 2008 QX56

HAC-110
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
NO >> Check water valve circuit. Refer to
HAC-76, "Water Valve Diagnosis Procedure".
9.CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/
recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
>> GO TO 10.
10.CHECK REFRIGERANT PURITY
1. Connect recovery/recycling equipment to vehicle.
2. Confirm refrigerant purity in supply tank us ing recovery/recycling and refrigerant identifier.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Check contaminated refrigerant. Refer to HAC-122, "
Working with HFC-134a (R-134a)".
11 .CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES >> Perform diagnostic work flow. Refer to HAC-110, "Diagnostic Work Flow".
NO >> GO TO 12.
12.CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to HAC-113, "
Performance Chart".
Is the inspection result normal?
YES >> Perform diagnostic work flow. Refer to HAC-110, "Diagnostic Work Flow".
NO >> GO TO 13.
13.CHECK AIR DUCTS
Check ducts for air leaks.
Is the inspection result normal?
YES >> System OK.
NO >> Repair air leaks.
Diagnostic Work FlowINFOID:0000000001679831
Revision: March 2010 2008 QX56

INSUFFICIENT COOLINGHAC-111
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
C
D
E
F
G H
J
K L
M A
B
HAC
N
O P
*1 HA-24, "Checking System for Leaks
Using the Fluorescent Dye Leak De-
tector"
*2HA-31, "Removal and Installation for
Compressor"
*3 HAC-113, "Performance Chart"
*4HAC-114, "Trouble Diagnoses for Ab-
normal Pressure"
*5HAC-31, "Air Mix Door Motor Compo-
nent Function Check"
AWIIA0999GB
Revision: March 2010 2008 QX56

HAC-112
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
*1
HA-31, "Removal and Installation for
Compressor"
*2HAC-51, "Front Blower Motor Diag-
nosis Procedure"
*3HA-32, "Removal and Installation for
Compressor Clutch"
*4EM-13, "Checking Drive Belts"*5HA-31, "Removal and Installation for
Compressor"
AWIIA1000GB
Revision: March 2010 2008 QX56

INSUFFICIENT COOLINGHAC-113
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
C
D
E
F
G H
J
K L
M A
B
HAC
N
O P
Performance ChartINFOID:0000000001679832
TEST CONDITION
Testing must be performed as follows:
TEST READING
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door window Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Recirculation (REC) switch (Recirculation) set
Blower speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
°C ( °F)
Relative humidity
% Air temperature
°C ( °F)
50 - 60 20 (68)
9.9 - 13.9 (50 - 57)
25 (77) 14.6 - 18.6 (58 - 65)
30 (86) 16.8 - 21.8 (62 - 71)
35 (95) 21.1 - 27.1 (70 - 81)
40 (104) 25.3 - 31.5 (78 - 89)
60 - 70 20 (68)
11.4 - 15.2 (53 - 59)
25 (77) 15.5 - 20.0 (60 - 68)
30 (86) 19.9 - 25.0 (68 - 77)
35 (95) 24.5 - 29.6 (76 - 85)
40 (104) 28.7 - 34.9 (84 - 95)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2 , psi) Low-pressure (Suction side)
kPa (kg/cm2 , psi)
Relative humidity
% Air temperature
°C ( °F)
50 - 70 20 (68)
1020 - 1250
(10.4 - 12.7, 147.9 - 181.3) 160 - 190
(1.63 - 1.94, 23.2 - 27.6)
25 (77) 1236 - 1510
(12.6 - 15.4, 179.2 - 219) 206 - 245
(2.1 - 2.5, 29.9 - 35.6)
30 (86) 1569 - 1,922
(16.0 - 19.6, 227.6 - 278.8) 265 - 324
(2.7 - 3.3, 38.4 - 46.9)
35 (95) 1,697 - 2079
(17.3 - 21.2, 246.1 - 301.5) 304 - 363
(3.1 - 3.7, 44.1 - 52.6)
40 (104) 1971 - 2403
(20.1 - 24.5, 285.9 - 348.5) 373 - 451
(3.8 - 4.6, 54.0 - 65.4)
Revision: March 2010 2008 QX56

HAC-114
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
Trouble Diagnoses fo r Abnormal Pressure
INFOID:0000000001679834
Whenever system′s high and/or low side pressure is abnormal, diagnose using a manifold gauge. The marker
above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the stan-
dard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air temperature-
to-operating pressure table).
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
High-pressure Side is Too Low and Low-pressure Side is Too High
Gauge indication Refrigerant cycleProbable causeCorrective action
Both high- and low-pressure sides
are too high. Pressure is reduced soon af-
ter water is splashed on con-
denser.
Excessive refrigerant charge in
refrigeration cycle
Reduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is in-
sufficient. Insufficient condenser cooling
performance
↓
1. Condenser fins are
clogged.
2. Improper fan rotation of cooling fan • Clean condenser.
• Check and repair cooling fan
if necessary.
• Low-pressure pipe is not cold.
• When compressor is stopped high-pressure val-
ue quickly drops by approx-
imately 196 kPa (2 kg/cm
2 ,
28 psi). It then decreases
gradually thereafter. Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure decreas-
es too slowly.)
↓
Air in refrigeration cycle
Evacuate and recharge system.
Engine tends to overheat. Engine cooling systems mal-
function. Check and repair engine cool-
ing system.
• An area of the low-pressure pipe is colder than areas
near the evaporator outlet.
• Plates are sometimes cov- ered with frost. • Excessive liquid refrigerant
on low-pressure side
• Excessive refrigerant dis-
charge flow
• Expansion valve is open a lit- tle compared with the speci-
fication.
↓
Improper expansion valve ad-
justment Replace expansion valve.
AC359A
Gauge indication
Refrigerant cycleProbable causeCorrective action
High-pressure side is too high and
low-pressure side is too low. Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tu
be or parts lo-
cated between compressor
and condenser are clogged or
crushed. • Check and repair or replace
malfunctioning parts.
• Check oil for contamination.
AC360A
Revision: March 2010 2008 QX56

INSUFFICIENT COOLINGHAC-115
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
C
D
E
F
G H
J
K L
M A
B
HAC
N
O P
Both High- and Low-pressure Sides are Too Low
Low-pressure Side Some
times Becomes Negative
Gauge indication Refrigerant cycleProbable causeCorrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
No temperature difference be-
tween high- and low-pressure
sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
AC356A
Gauge indication
Refrigerant cycleProbable causeCorrective action
Both high- and low-pressure sides
are too low. • There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
• Liquid tank inlet and expan- sion valve are frosted. Liquid tank inside is slightly
clogged.
• Replace liquid tank.
• Check oil for contamination.
• Temperature of expansion valve inlet is extremely low
as compared with areas
near liquid tank.
• Expansion valve inlet may be frosted.
• Temperature difference oc-
curs somewhere in high-
pressure side. High-pressure pipe located be-
tween liquid tank and expan-
sion valve is clogged.
• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Expansion valve and liquid
tank are warm or only cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to HA-24, "
Check-
ing of Refrigerant Leaks".
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion
valve adjustment.
2. Malfunctioning expansion valve.
3. Outlet and inlet may be clogged. • Remove foreign particles by
using compressed air.
• Check oil for contamination.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Air flow volume is too low. Evaporator is frozen. • Check intake sensor circuit.
Refer to HAC-86, "
Intake
Sensor Diagnosis Proce-
dure".
• Repair evaporator fins.
• Replace evaporator.
• Refer to HAC-50, "
Front
Blower Motor Component
Function Check".
AC353A
Revision: March 2010 2008 QX56

HAC-116
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
Low-pressure Side
Becomes Negative
Gauge indication Refrigerant cycleProbable causeCorrective action
Low-pressure side sometimes be-
comes negative. • Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
• The system constantly func- tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
• Drain water from refrigerant
or replace refrigerant.
• Replace liquid tank.
AC354A
Gauge indication Refrigerant cycleProbable causeCorrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve′s pipe is frost-
ed or dewed. High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted. Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re- move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
Revision: March 2010 2008 QX56

INSUFFICIENT HEATINGHAC-117
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
C
D
E
F
G H
J
K L
M A
B
HAC
N
O P
INSUFFICIENT HEATING
Component Function CheckINFOID:0000000001679835
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERAT IONAL CHECK - TEMPERATURE INCREASE
1. Press the AUTO switch.
2. Turn the temperature control dial (driver) clockwise until 32 °C (90 °F) is displayed.
3. Check for hot air at discharge air outlets.
Can this symptom be duplicated?
YES >> GO TO 2.
NO >> Perform complete system operational check. Refer to HAC-4, "
Operational Check (Front)".
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to HAC-22, "
A/C Auto Amp. Self-Diagnosis".
Is the inspection results normal?
YES >> GO TO 4.
NO >> Refer to HAC-23, "
A/C System Self-Diagnosis Code Chart".
4.CHECK ENGINE COOLING SYSTEM
1. Check for proper engine coolant level. Refer to CO-10, "
Inspection".
2. Check hoses for leaks or kinks.
3. Check radiator cap. Refer to CO-10, "
Inspection".
4. Check for air in cooling system.
>> GO TO 5.
5.CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check the air mix door motor circuit. Refer to HAC-31, "
Air Mix Door Motor Component Function
Check".
6.CHECK AIR DUCTS
Check for disconnected or leaking air ducts.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair all disconnected or leaking air ducts.
7.CHECK HEATER HOSE TEMPERATURES
1. Start engine and warm it up to normal operating temperature.
2. Touch both the inlet and outlet heater hoses.
Is the inspection result normal?
YES >> Hot inlet hose and a warm outlet hose: GO TO 8.
NO >> • Inlet hose cold: GO TO 11. • Both hoses warm: GO TO 9.
8.CHECK ENGINE COOLANT SYSTEM
Check engine control temperature sensor. Refer to EC-126, "
Component Inspection".
Revision: March 2010 2008 QX56