check oil INFINITI QX56 2008 Factory Workshop Manual

DLN-242
< ON-VEHICLE MAINTENANCE >[REAR FINAL DRIVE: R230]
DIFFERENTIAL GEAR OIL
ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000001604457
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilINFOID:0000000001604458
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaki ng from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to MA-12, "Fluids and
Lubricants".
LLIA0068E
LLIA0068E
Revision: March 2010
2008 QX56

DLN-244
< ON-VEHICLE REPAIR >[REAR FINAL DRIVE: R230]
FRONT OIL SEAL
1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly until it becomes flush
with the gear carrier using Tool.
CAUTION:
• Do not reuse front oil seal.
• Do not incline the new front oil seal when installing.
• Apply multi-purpose grease to the lips of the new front oilseal.
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the total preload torque using Tool B.
• The total preload torque should be within the total preloadtorque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
• If the total preload torque is low, tighten the drive pinion lock nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total pre-
load torque is met.
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to DLN-251, "
Disassembly and Assembly".
• Do not loosen drive pinion lock nu t to adjust the total preload torque. If the total preload torque
exceeds the specifications, replace the collapsible spacer and tighten it again to adjust. Refer to
DLN-251, "
Disassembly and Assembly".
• After adjustment, rotate drive pinion back and fo rth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal. CAUTION:
Check the differential gear oil level after installation. Refer to DLN-242, "
Checking Differential Gear
Oil".
Tool number : ST15310000 ( — )
PDIA0565E
Tool number A: KV40104000 ( — )
B: ST3127S000 (J-25765-A)
Total preload torque: Refer to DLN-268, "
Inspection
and Adjustment".
WDIA0380E
Revision: March 2010 2008 QX56

DLN-246
< ON-VEHICLE REPAIR >[REAR FINAL DRIVE: R230]
SIDE OIL SEAL
Check the differential gear oil level
after installation. Refer to DLN-242, "Checking Differential Gear
Oil".
Revision: March 2010 2008 QX56

CARRIER COVERDLN-247
< ON-VEHICLE REPAIR > [REAR FINAL DRIVE: R230]
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CARRIER COVER
Removal and InstallationINFOID:0000000001604461
REMOVAL
1. Remove the rear final drive assembly. Refer to DLN-248, "Removal and Installation".
2. Remove the carrier cover bolts and separate the carrier cover from the gear carrier using Tool.
CAUTION:
• Do not damage the mating surface.
• Do not insert flat-bladed screw driver, this will damage the
mating surface.
INSTALLATION
1. Apply a 3 mm (0.12 in) bead of sealant to the mating surface of the carrier cover as shown.
• Use Genuine Silicone RTV or equivalent. Refer to GI-15,
"Recommended Chemical Products and Sealants".
CAUTION:
Remove any old sealant adheri ng to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
2. Install the carrier cover to the gear carrier. Tighten the bolts to the specified torque. Refer to DLN-251, "
Disassembly and
Assembly".
3. Install the rear final drive assembly. Refer to DLN-248, "
Removal
and Installation".
CAUTION:
Fill the rear final drive assembly with reco mmended differential gear oil. Refer to DLN-242,
"Checking Differential Gear Oil".
Tool number : KV10111100 (J-37228)
WDIA0123E
WDIA0282E
Revision: March 2010
2008 QX56

DLN-250
< REMOVAL AND INSTALLATION >[REAR FINAL DRIVE: R230]
REAR FINAL DRIVE
REAR FINAL DRIVE BREATHER
• Fill the rear final drive assembly with differential gear oil
after installation. Refer to DLN-242, "Check-
ing Differential Gear Oil".
LDIA0166E
1. Breather hose 2. Plastic connector3. Rear final drive assembly
4. Metal connector 5. Paint mark
Revision: March 2010 2008 QX56

DLN-252
< DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
REAR FINAL DRIVE
ASSEMBLY INSPECTION AND ADJUSTMENT
• Drain the differential gear oil before inspection and adjustment. Refer to
DLN-242, "Changing Differential
Gear Oil".
• Remove and install the carrier cover as neces sary for inspection and adjustment. Refer to DLN-247,
"Removal and Installation".
Total Preload Torque
1. Remove the side flanges if necessary. Refer to "Side Flange".
CAUTION:
The side flanges shaft must removed in order to measure total preload torque.
2. Rotate the drive pinion back and forth 2 to 3 times to check for unusual noise and rotation malfunction.
3. Rotate the drive pinion at least 20 times to check for smooth operation of the bearings.
4. Measure the total preload torque using Tool.
NOTE:
Total preload torque = Drive pinion bearing preload torque +
Side bearing preload torque
• If the measured value is out of the specification, check and adjust each part. Adjust the drive pinion
bearing preload torque first, then adjust the side bearing preload torque.
CAUTION:
Select a side bearing adjusting wash er for right and left individually.
Drive Gear Runout
1. Drive pinion lock nut 2. Companion flange3. Front oil seal
4. Drive pinion front bearing 5. Collapsible spacer6. Drive pinion rear bearing
7. Drive pinion height adjusting washer 8. Drive pinion 9. Gear carrier
10. Drive gear 11. Pinion mate shaft12. Lock pin
13. Pinion mate gear 14. Pinion mate thrust washer 15. Side gear
16. Side gear thrust washer 17. Differential case18. Side bearing
19. Side bearing adjusting washer 20. Bearing cap 21. Carrier cover
22. Filler plug 23. Drain plug24. Side oil seal
Tool number : ST3127S000 (J-25765-A)
Total preload torque:
2.05 - 4.11 N·m (0.21 - 0.42 kg-m, 19 - 36 in-lb)
SPD884
If the total preload torque is greater than specificationOn drive pinion bearings: Replace the collapsible spacer.
On side bearings: Use thinner side b earing adjusting washers by the same
amount on each side. Refer to DLN-268, "
Inspection and Adjust-
ment".
If the total preload torque is less than specification On drive pinion bearings: Tighten the drive pinion lock nut.
On side bearings: Use thicker side b earing adjusting washers by the same
amount on each side. Refer to DLN-268, "
Inspection and Ad-
justment".
Revision: March 2010 2008 QX56

REAR FINAL DRIVEDLN-255
< DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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1. Rotate companion flange and check for runout on the outer face of the companion flange using suitable tool.
2. If the runout is outside of the runout limit, follow the procedure
below to adjust.
a. Rotate the companion flange on the drive pinion by 90 °, 180 °
and 270 ° while checking for the position where the runout is
minimum.
b. If the runout is still outside of the runout limit after the companion
flange has been rotated on the drive pinion, possible cause
could be an assembly malfunction of drive pinion and drive pinion bearing or a malfunctioning drive pinion
bearing.
c. If the runout is still outside of t he runout limit after repair of the assembly of drive pinion and drive pinion
bearing or drive pinion bearing, replace the companion flange.
DISASSEMBLY
Side Flange
1. Drain the differential gear oil if necessary.
2. Remove the side flange using Tools.
3. Remove the side oil seal using suitable tool. CAUTION:
Do not to damage gear carrier.
Differential Assembly
1. Remove the side flanges. Refer to "Side Flange".
2. Remove the carrier cover bolts.
3. Remove the carrier cover bolts and separate the carrier cover
from the gear carrier using Tool.
CAUTION:
• Do not damage the mating surface.
• Do not insert flat-bladed screw driver, this will damage the
mating surface. Runout limit : 0.08 mm (0.0031 in) or less
WDIA0231E
Tool numbers A: KV40104100 ( — )
B: ST36230000 (J-25840-A)
WDIA0115E
LDIA0109E
Tool number : KV10111100 (J-37228)
WDIA0123E
Revision: March 2010 2008 QX56

DLN-264
< DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
REAR FINAL DRIVE
10. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the drive pinion bearing preload torque using Tool B.
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinionand the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to "COMPONENTS".
• If the drive pinion bearin g preload torque exceeds the
specified value, replace collap sible spacer and tighten it
again to adjust. Do not loosen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
• After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual noise, rotation malfunction,
and other malfunctions.
11. Check companion flange runout. Refer to "Companion Flange Runout".
12. Install the differential case assembly. Refer to "Differential Assembly".
Differential Assembly
1. Install side gear thrust washers with the same thickness as the ones installed prior to disassembly, or reinstall the old ones on
the side gears.
2. Install the side gears and side gear thrust washers into the dif- ferential case.
CAUTION:
Make sure that the circular clip is installed to side gears.
3. Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate
thrust washers by aligning them in diagonally opposite positions
and rotating them into the differential case.Tool number A: KV40104000 ( — )
B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque: 1.77 - 2.64 N·m (0.18 - 0.26 kg-m, 16 - 23 in-lb)
WDIA0379E
SDIA0193J
SDIA2025E
Revision: March 2010 2008 QX56

ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-71
< FUNCTION DIAGNOSIS > [VK56DE]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
ALT DUTY SIG
[ON/OFF] • The control condition of the power gener-
ation voltage variable control (deter-
mined by ECM according to the input
signals) is indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1 • Indicates the correction factor stored in
ECM. The factor is calculated from the
difference between the target air/fuel ra-
tio stored in ECM and the air-fuel ratio
calculated from air fuel ratio (A/F) sensor
1 signal.
A/F ADJ-B2
Voltage [V]
• Voltage, frequency, duty cycle or pulse width measured by the probe. • Only # is displayed if item is unable to
be measured.
• Figures with #s are temporary ones. They are the same figures as an actual
piece of data which was just previously
measured.
Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOW Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
TEST ITEMCONDITION JUDGEMENTCHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or dies. • Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-III. Cooling fan moves and stops.
• Harness and connectors
• Cooling fan motor
•IPDM E/R
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
• Fuel pump relay
Revision: March 2010
2008 QX56

EC-78
< COMPONENT DIAGNOSIS >[VK56DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Check “A/F ALPHA-B1”, “A/F ALPHA-B2” for approximat
ely 1 minute because they may fluctuate. It is NG
if the indication is out of the SP value even a little.
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2.
NG (More than the SP value)>>GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25.
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6.CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-494, "
Fuel Pressure Check" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-494, "
Fuel Pressure Check" .
GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-494, "
Fuel Pressure Check" .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-494, "
Fuel Pressure Check" .)
If OK, replace fuel pressure regulator.
Revision: March 2010 2008 QX56