service INFINITI QX56 2009 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2009, Model line: QX56, Model: INFINITI QX56 2009Pages: 4171, PDF Size: 84.65 MB
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Unit: mm (in)
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
*: Total indicator reading
Valve Seal
Unit: mm (in)
Valve Lifter
Unit: mm (in)
Valve Clearance
Items
Limit
Surface distortion Exhaust manifold 0.3 (0.012)
Make NGK
Model Standard model
Standard type* DILFR5A-11
Gap (Nominal) 1.1 (0.043)
ItemsStandard
Camshaft runout [TIR*] Less than 0.02 (0.0008)
Camshaft cam height “A” Intake
44.865 - 45.055 (1.7663 - 1.7738)
Exhaust 45.075 - 45.265 (1.7746 - 1.7821)
Cam wear limit 0.02 (0.0008)
Outside diameter of camshaft journal 25.950 - 25.970 (1.0217 - 1.0224)
Camshaft bracket inside diameter 26.000 - 26.021 (1.0236 - 1.0244)
Camshaft journal clearance 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft end play 0.115 - 0.188 (0.0045 - 0.0074)
Camshaft dimension "A" for #1 journal 30.500 - 30.548 (1.2008 - 1.2027)
Cylinder head dimension "B" for #1 journal 30.360 - 30.385 (1.1953 - 1.1963)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059)
SEM671
Items Standard
Height "H" (without valve spring installed) 14.300 - 14.900 (0.5630 - 0.5870)
Items Standard
Valve lifter diameter 33.977 - 33.987 (1.3377 - 1.3381)
Valve lifter hole diameter 34.000 - 34.016 (1.3386 - 1.3392)
Clearance between lifter and lifter guide 0.013 - 0.039 (0.0005 - 0.0015)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
*: Approximately 80°C (176 °F)
Available Valve Lifter
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
CYLINDER HEAD
Items Hot* Cold
Intake 0.304 - 0.416 (0.012 - 0.016) 0.26 - 0.34 (0.010 - 0.013)
Exhaust 0.308 - 0.432 (0.012 - 0.017) 0.29 - 0.37 (0.011 - 0.015)
Identification (stamped) Mark* Thickness
N788 7.88 (0.3102)
N790 7.90 (0.3110)
N792 7.92 (0.3118)
N794 7.94 (0.3126)
N796 7.96 (0.3134)
N798 7.98 (0.3142)
N800 8.00 (0.3150)
N802 8.02 (03.157)
N804 8.04 (0.3165)
N806 8.06 (0.3173)
N808 8.08 (0.3181)
N810 8.10 (0.3189)
N812 8.12 (0.3197)
N814 8.14 (0.3205)
N816 8.16 (0.3213)
N818 8.18 (0.3220)
N820 8.20 (0.3228)
N822 8.22 (0.3236)
N824 8.24 (0.3244)
N826 8.26 (0.3252)
N828 8.28 (0.3260)
N830 8.30 (0.3268)
N832 8.32 (0.3276)
N834 8.34 (0.3283)
N836 8.36 (0.3291)
SEM758G
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Unit: mm (in)
Spark Plug Tube
Unit: mm (in)
Valve Dimensions
Unit: mm (in)
Items
StandardLimit
Head surface distortion 0.03 (0.0012)0.1 (0.004)
Nominal cylinder head height “H” 126.3 (4.97)
KBIA2554E
Items Standard
Press fit height "H" 38.400 - 39.400 (1.512 - 1.551)
KBIA1248E
Standard model
Valve head diameter “D” Intake
37.0 - 37.3 (1.457 - 1.469)
Exhaust 31.2 - 31.5 (1.228 - 1.240)
Valve length “L” Intake
96.21- 96.71 (3.7878 - 3.8075)
Exhaust 93.74 - 94.24 (3.6905 - 3.7102)
Valve stem diameter “d” Intake
5.965 - 5.980 (0.2348 - 0.2354)
Exhaust 5.955 - 5.970 (0.2344 - 0.2350)
SEM188
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SERVICE DATA AND SPECIFICATIONS (SDS)
Valve Guide
Unit: mm (in)
Va l v e S e a t
Unit: mm (in)
Valve Spring
Valve seat angle “α” Intake
45°15 ′ - 45 °45 ′
Exhaust
Valve margin “T” Intake
1.1 (0.043)
Exhaust 1.3 (0.051)
Items StandardOversize [0.2 (0.008)] (service)
Va l v e g u i d e Outside diameter
10.023 - 10.034 (0.3946 - 0.3950) 10.223 - 10.234 (0.4025 - 0.4029)
Inside diameter (Finished size) 6.000 - 6.018 (0.2362 - 0.2369) —
Cylinder head valve guide hole diameter 9.975 - 9.996 (0.3927 - 0.3935) 10.175 - 10.196 (0.4006 - 0.4014)
Interference fit of valve guide 0.027 - 0.059 (0.0011 - 0.0023)
Items StandardLimit
Stem to guide clearance Intake
0.020 - 0.053 (0.0008 - 0.0021) 0.08 (0.0031)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025) 0.09 (0.0035)
Projection length “L” Intake
12.6 - 12.8 (0.496 - 0.504)
Exhaust 12.5 - 12.9 (0.492 - 0.508)
KBIA2555E
Items StandardOversize [0.5 (0.020)] (Service)
Cylinder head seat recess diameter (D) Intake 38.000 - 38.016 (1.4961 - 1.4967) 38.500 - 38.516 (1.5157 - 1.5164)
Exhaust 32.200 - 32.216 (1.2677 - 1.2683) 32.700 - 32.716 (1.2874 - 1.2880)
Valve seat interference fit Intake
0.081 - 0.113 (0.0032 - 0.0044)
Exhaust 0.064 - 0.096 (0.0025 - 0.0038)
Valve seat diameter (d) Intake 38.097 - 38.113 (1.4999 - 1.5005) 38.597 - 38.613 (1.5196 - 1.5202)
Exhaust 32.280 - 32.296 (1.2709 - 1.2715) 32.780 - 32.796 (1.2905 - 1.2912)
KBIA2541E
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CYLINDER BLOCK
Unit: mm (in)
PISTON, PISTON RING AND PISTON PIN
Available Piston
Free height mm (in)
50.58 (1.9913)
Pressure N (kg, lb) at height mm (in) Installation
165.8 - 187.0 (16.9 - 19.1, 37 - 42) at 37.0 (1.457)
Valve open 314.8 - 355.0 (32.1 - 36.2, 71 - 80) at 28.2 (1.110)
Out-of-square mm (in) Less than 2.2 (0.087)
Surface flatnessStandard
0.03 (0.0012)
LImit 0.1 (0.004)
Main bearing housing inside diameter Standard68.944 - 68.968 (2.7143 - 2.7153)
Cylinder bore diameter StandardGrade No. 1
98.000 - 98.010 (3.8583 - 3.8587)
Grade No. 2 98.010 - 98.020 (3.8587 - 3.8590)
Grade No. 3 98.020 - 98.030 (3.8590 - 3.8594)
Wear limit 0.20 (0.0079)
Out-of-round (Difference between X and Y) Limit 0.015 (0.0006)
Taper (Difference between A and C) 0.010 (0.0004)
Main journal inside diameter grade (Without bearing) Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 4
Grade No. 768.944 - 68.945 (2.7143 - 2.7144)
68.945 - 68.946 (2.7144 - 2.7144)
68.946 - 68.947 (2.7144 - 2.7144)
68.947 - 68.948 (2.7144 - 2.7145)
68.948 - 68.949 (2.7145 - 2.7145)
68.949 - 68.950 (2.7145 - 2.7146)
68.950 - 68.951 (2.7146 - 2.7146)
68.951 - 68.952 (2.7146 - 2.7146)
68.952 - 68.953 (2.7146 - 2.7147)
68.953 - 68.954 (2.7147 - 2.7147)
68.954 - 68.955 (2.7147 - 2.7148)
68.955 - 68.956 (2.7148 - 2.7148)
68.956 - 68.957 (2.7148 - 2.7148)
68.957 - 68.958 (2.7148 - 2.7149)
68.958 - 68.959 (2.7149 - 2.7149)
68.959 - 68.960 (2.7149 - 2.7150)
68.960 - 68.961 (2.7150 - 2.7150)
68.961 - 68.962 (2.7150 - 2.7150)
68.962 - 68.963 (2.7150 - 2.7151)
68.963 - 68.964 (2.7151 - 2.7151)
68.964 - 68.965 (2.7151 - 2.7152)
68.965 - 68.966 (2.7152 - 2.7152)
68.966 - 68.967 (2.7152 - 2.7152)
68.967 - 68.968 (2.7152 - 2.7153)
Difference in bore diameter between cylinders Standard Less than 0.03 (0.0012)
PBIC0123E
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SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
CONNECTING ROD
Unit: mm (in)
ItemsGrade*Standard Limit
Piston skirt diameter “A” Grade No. 1 97.980 - 97.990 (3.8575 - 3.8579)
—
Grade No. 2 97.990 - 98.000 (3.8579 - 3.8583) —
Grade No. 3 98.000 - 98.010 (3.8583 - 3.8587) —
“H” dimension 39 (1.54)—
Piston pin hole diameter Grade No. 0 21.993 - 21.999 (0.8659 - 0.8661) —
Piston to cylinder bore clearance 0.010 - 0.030 (0.0004 - 0.0012)0.08 (0.0031)
PBIC0188E
Items StandardLimit
Side clearance Top
0.035 - 0.085 (0.0014 - 0.0033) 0.11 (0.0043)
2nd 0.030 - 0.070 (0.0012 - 0.0028) 0.10 (0.0039)
Oil ring 0.015 - 0.185 (0.0006 - 0.0073) —
End gap Top
0.23 - 0.33 (0.0091 - 0.0130) 0.56 (0.0220)
2nd 0.25 - 0.40 (0.0098 - 0.0157) 0.52 (0.0205)
Oil ring 0.20 - 0.60 (0.0079 - 0.0236) 0.96 (0.0378)
Items Grade*Standard
Piston pin diameter Grade No. 0 21.989 - 21.995 (0.8657 - 0.8659)
Piston to piston pin clearance 0.002 - 0.006 (0.0001 - 0.0002)
Connecting rod bushing oil clearance 0.005 - 0.017 (0.0002 - 0.0007)
Items
Grade1StandardLimit
Center distance 154.45 - 154.55 (6.08 - 6.08)—
Bend [per 100 (3.94)] —0.15 (0.0059)
Torsion [per 100 (3.94)] —0.30 (0.0118)
Connecting rod bushing inside diameter
2
(small end) Grade No. 0 22.000 - 22.006 (0.8661 - 0.8664)
—
Connecting rod big end inside diameter (without bearing) 57.000 - 57.013 (2.2441 - 2.2446) —
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1: Always check with the Parts Department for the latest parts information
2: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
Connecting rod side clearance
0.20 - 0.40 (0.0079 - 0.0157)0.40 (0.0157)
Connecting rod bearing housing Grade No. 0
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 8
Grade No. 9
Grade No. A
Grade No. B
Grade No. C57.000 - 57.001 (2.2441 - 2.2441)
57.001 - 57.002 (2.2441 - 2.2442)
57.002 - 57.003 (2.2442 - 2.2442)
57.003 - 57.004 (2.2442 - 2.2443)
57.004 - 57.005 (2.2443 - 2.2443)
57.005 - 57.006 (2.2443 - 2.2443)
57.006 - 57.007 (2.2443 - 2.2444)
57.007 - 57.008 (2.2444 - 2.2444)
57.008 - 57.009 (2.2444 - 2.2444)
57.009 - 57.010 (2.2444 - 2.2445)
57.010 - 57.011 (2.2445 - 2.2445)
57.011 - 57.012 (2.2445 - 2.2446)
57.012 - 57.013 (2.2446 - 2.2446)
Main journal dia. “Dm” grade (No. 1 and 5) StandardGrade
1Dimension
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 9 63.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
SEM645PBIC1686E
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SERVICE DATA AND SPECIFICATIONS (SDS)
1: Always check with the Parts Department for the latest parts information
2: Total indicator reading
MAIN BEARING
Unit: mm (in)
Main journal dia. “Dm” grade (No. 2, 3 and 4)StandardGrade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2 63.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
Pin journal dia. “Dp” StandardGrade No. 0 53.968 - 53.974 (2.1247 - 2.1250)
Grade No. 1 53.962 - 53.968 (2.1245 - 2.1247)
Grade No. 2 53.956 - 53.962 (2.1243 - 2.1245)
Center distance “r” 45.96 - 46.04 (1.8094 - 1.8126)
Out-of-round (Difference between X and Y)
Limit0.002 (0.0001)
Taper (Difference between A and B) 0.002 (0.0001)
Runout [TIR
2] Less than 0.05 (0.002)
Crankshaft end play Standard
0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.0118)
Grade number* UPR/LWR Thickness Identification color Remarks
PBIC0189E
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Undersize
Unit: mm (in)
Main Bearing Oil Clearance
Unit: mm (in)
Connecting Rod Bearing
*: Always check with the Parts Department for the latest parts information
Undersize
0
—2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is the same for upper
and lower bearings
1
—2.486 - 2.489 (0.0979 - 0.0980) Brown
2 —2.489 - 2.492 (0.0980 - 0.0981) Green
3 —2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 —2.495 - 2.498 (0.0982 - 0.0983) Blue
5 —2.498 - 2.501 (0.0983 - 0.0985) Pink
6 —2.501 - 2.504 (0.0985 - 0.0986) Purple
7 —2.504 - 2.507 (0.0986 - 0.0987) White
8 —2.507 - 2.510 (0.0987 - 0.0988) Red
01 UPR
2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is different for upper and
lower bearings.
LWR
2.486 - 2.489 (0.0979 - 0.0980) Brown
12 UPR
2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23 UPR
2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34 UPR
2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45 UPR
2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56 UPR
2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67 UPR
2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78 UPR
2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
UndersizeThickness Main journal diameter
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034) Grind so that bearing clearance is the specified value.
Items StandardLimit
Main bearing oil clearance No.1 and 5
0.001 - 0.011 (0.00004 - 0.0004) 0.021 (0.0008)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007) 0.027 (0.0011)
Grade number*Thickness “T” mm (in) Identification color (mark)
0 1.500 - 1.503 (0.0591 - 0.0592) Black
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
3 1.509 - 1.512 (0.0594 - 0.0595) Yellow
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SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in)
UndersizeThicknessCrank pin journal diameter “Dp”
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Items StandardLimit
Connecting rod bearing oil clearance 0.020 - 0.039 (0.0008 - 0.0015) 0.055 (0.0022)
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