brake sensor INFINITI QX56 2009 Factory Workshop Manual

BRC-114
< REMOVAL AND INSTALLATION >[VDC/TCS/ABS]
WHEEL SENSORS
REMOVAL AND INSTALLATION
WHEEL SENSORS
Removal and InstallationINFOID:0000000003772637
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove t he disc rotor to gain access to the front wheel sen-
sor bolt. Refer to BR-31, "
Removal and Installation of Brake Caliper and Rotor".
• When removing the rear wheel sensor, first remove the rear hub and bearing assembly to gain access to
the rear wheel sensor bolt. Refer to RAX-7, "
Removal and Installation".
2. Pull out the sensor, being careful to turn it as little as possible. CAUTION:
• Do not pull on the sensor harness.
3. Disconnect wheel sensor harness electrical connec tor, then remove harness from attaching points.
INSTALLATION
Installation is in the reverse order of removal. Tighten wheel sensor bolt to specification.
CAUTION:
• Inspect wheel sensor O-ring, replace sensor assembly if damaged.
• Before installing wheel sensor, make sure no foreign materials (such as iron fragments) are adhered
to the pick-up part of the sensor, to the inside of the sensor hole or on the rotor mating surface.
• Apply a coat of suitable grease to the wheel sensor O-ring and hole. Refer to MA-12, "
Fluids and
Lubricants".
WFIA0376E
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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-117
< REMOVAL AND INSTALLATION > [VDC/TCS/ABS]
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• Always tighten brake tubes to sp ecification when installing.
• Never reuse drained brake fluid.
• After installation of the ABS actuator and elect ric unit (control unit), perform the following.
- Refill brake system with new br ake fluid. Then bleed the air from the system. Refer to BR-17, "
Bleed-
ing Brake System".
- Adjust the steering angle sensor. Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Speci al Repair Requirement".
- Calibrate the decel G sensor. Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Special Repair
Requirement".
Revision: December 20092009 QX56

CCS-1
CRUISE CONTROL
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CCS
SECTION CCS
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CONTENTS
CRUISE CONTROL SYSTEM
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Work Flow ........................................................... ......3
INSPECTION AND ADJUSTMENT .....................5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
5
LASER BEAM AIMING ADJUSTMENT ................ ......5
LASER BEAM AIMING ADJUSTMENT : Outline
of Laser Beam Aiming Adjustment Procedure ..........
5
LASER BEAM AIMING ADJUSTMENT : Prepara-
tion ...................................................................... ......
5
LASER BEAM AIMING ADJUSTMENT : Setting
up the ICC Target Board ...........................................
6
LASER BEAM AIMING ADJUSTMENT : Sensor
Adjustment ................................................................
7
ACTION TEST ....................................................... ......8
ACTION TEST : ICC System Running Test ..............8
FUNCTION DIAGNOSIS ..............................12
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ........................................................... ....
12
System Description ............................................. ....12
INTELLIGENT CRUISE CONTROL SYSTEM ....13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................15
Component Description ...........................................16
DIAGNOSIS SYSTEM (ICC SENSOR INTE-
GRATED UNIT) ..................................................
17
Diagnosis Description ......................................... ....17
CONSULT-III Function (ICC) ............................... ....18
COMPONENT DIAGNOSIS .........................22
DTC 11 CONTROL UNIT ..................................22
DTC 11 CONTROL UNIT .................................... ....22
DTC 12 VDC CONTROL UNIT ..........................23
DTC 12 VDC CONTROL UNIT ................................23
DTC 20 CAN COMM CIRCUIT ..........................24
DTC 20 CAN COMM CIRCUIT ................................24
DTC 31 POWER SUPPLY CIR1, DTC 34
POWER SUPPLY CIR2 .....................................
25
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER
SUPPLY CIR2 .........................................................
25
DTC 41 VHCL SPEED SE CIRC .......................26
DTC 41 VHCL SPEED SE CIRC .............................26
DTC 43 VDC/TCS/ABS CIRC ...........................27
DTC 43 VDC/TCS/ABS CIRC .................................27
DTC 45 BRAKE SW/STOP L SW .....................28
DTC 45 BRAKE SW/STOP L SW ............................28
DTC 46 OPERATION SW CIRC .......................30
DTC 46 OPERATION SW CIRC ......................... ....30
DTC 74 LASER BEAM OFF CNTR ..................31
DTC 74 LASER BEAM OFF CNTR .........................31
DTC 90 STOP LAMP RLY FIX ..........................32
DTC 90 STOP LAMP RLY FIX ................................32
DTC 92 ECM CIRCUIT ......................................37
DTC 92 ECM CIRCUIT ............................................37
DTC 96 NP RANGE ..........................................38
DTC 96 NP RANGE ............................................ ....38
DTC 97 AT CIRCUIT .........................................39
DTC 97 AT CIRCUIT ...............................................39
Revision: December 20092009 QX56

CCS
INSPECTION AND ADJUSTMENTCCS-5
< BASIC INSPECTION >
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000003776923
Always perform the laser beam aiming adjustment after repl acing the ICC unit. In addition, test the ICC sys-
tem operations to see if it functions normally.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003776924
1.LASER BEAM AIMING ADJUSTMENT
Adjust laser beam aiming. Refer to CCS-5, "
LASER BEAM AIMING ADJUSTMENT : Outline of Laser Beam
Aiming Adjustment Procedure".
>> GO TO 2
2.ICC SYSTEM ACTION TEST
1. Perform the ICC system operation test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2. Check that the ICC system operates normally.
>> INSPECTION END.
LASER BEAM AIMI NG ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT : Outlin e of Laser Beam Aiming Adjustment
Procedure
INFOID:0000000003776925
CAUTION:
• The laser beam aiming adjustment can not be performed without CONSULT-III.
• The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board. For details, refer to Technical Service Bulletin.
3. Adjust the sensor following the procedure on CONSULT-III.
4. Check system operation after the adjustment.
LASER BEAM AIMING ADJU STMENT : PreparationINFOID:0000000003776926
• Place the vehicle on level ground. Shift the transmi ssion into "P" position and release the parking brake.
• Adjust the tire pressure to the specified value.
• See that there is no load in the vehicle. Coolant , engine oil and fuel should be filled to correct level.
• Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air sus-
pension system. Refer to SCS-7, "
CONSULT-III Function" .
• Clean the sensor with a soft cloth. Tool number : KV99110100 (J-45718)
LKIA0632E
Revision: December 20092009 QX56

CCS
INTELLIGENT CRUISE CONTROL SYSTEMCCS-13
< FUNCTION DIAGNOSIS >
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INTELLIGENT CRUISE CONTROL SYSTEM
System DiagramINFOID:0000000003776931
System DescriptionINFOID:0000000003776932
• The Intelligent Cruise Control (ICC) system automatic ally maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
• The ICC function has two cruise control modes and brake assist (with preview function).
• To activate or deactivate the ICC system and set the vehicle speed and vehicle-to-vehicle distance, use the
ICC steering switch.
• The operation status of the ICC system is indicated on the ICC system display of the combination meter.
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
• Vehicle-to-vehicle distance control mode, the vehicle can maintain the same speed as other vehicles without
the constant need to adjust the set speed as the dr iver would with a normal cruise control system.
• The system is intended to enhance the operation of the v ehicle when following the vehicle traveling in the
same lane and direction.
• If the ICC sensor integrated unit detects a slow er moving vehicle ahead, the system will reduce speed so
that the vehicle ahead can be followed at the selected distance.
• The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if necessary.
• The detection range of the sensor is approximately 390 ft (120 m) ahead.
• Refer to Owner's Manual for Intelligent Cr uise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
• Conventional (fixed speed) cruise control mode is cruising at preset speeds.
• Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
• When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a convent ional brake booster even with light pedal force.
• When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brake response by reducing its free play.
• Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
WKIA1976E
Revision: December 20092009 QX56

CCS
INTELLIGENT CRUISE CONTROL SYSTEMCCS-15
< FUNCTION DIAGNOSIS >
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Component Parts LocationINFOID:0000000003776933
1. ICC system display 2. Combination meter M23, M24 (with
built in information display) 3. ICC steering switch M102
4. ICC brake hold relay E134 5. ICC sensor E426. ICC brake switch E37
7. Stop lamp switch E38 8. ICC unit B13, B17 (view with finisher
removed)
ALOIA0014ZZ
Revision: December 20092009 QX56

CCS-16
< FUNCTION DIAGNOSIS >
INTELLIGENT CRUISE CONTROL SYSTEM
Component Description
INFOID:0000000003776934
× : Applicable
Component Veh ic le-t o-
vehicle
distance
control mode Conventional
(Fixed speed)
cruise
control mode Brake assist
(With preview function) Description
ICC unit ××× Controls vehicle speed through ECM via CAN commu-
nication.
ICC sensor ××× Measures distance to objects in front of the vehicle and
transmits that information to the ICC unit.
ECM ××× Refer to EC-21, "
System Diagram".
ABS actuator and electric
unit (control unit) ×××
Refer to BRC-18, "
System Description".
Brake pressure sensor ×× Detects brake fluid pressure.
Brake booster ×× Adjusts brake fluid pressure based on command from
ABS actuator and electric unit (control unit).
BCM × Transmits front wiper request signal to ICC sensor inte-
grated unit through CAN communication.
TCM ×× Refer to TM-20, "
TCM Function".
Revision: December 20092009 QX56

CCS-20
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
BRAKE SW
[On/Off] ××
Indicates [On/Off] status as judged from ICC brake switch signal (ECM trans-
mits ICC brake switch signal through CAN communication).
STOP LAMP SW
[On/Off] ××Indicates [On/Off] status as judged from stop lamp switch signal (ECM trans-
mits stop lamp switch signal through CAN communication).
CRUISE LAMP
[On/Off] ××
Indicates [On/Off] status of MAIN switch indicator lamp output.
CLUTCH SW SIG
[On/Off] ××
NOTE:
This item is displayed, but cannot monitor.
NP SW SIG
[On/Off] ××Indicates [On/Off] status as judged from transmission range switch signal
(ECM transmits transmission range switch signal through CAN communica-
tion).
STP LMP DRIVE
[On/Off] ××
Indicates [On/Off] status of ICC brake hold relay drive output.
PWR SUP MONI
[V] ××
Indicates IGN voltage input by ICC sensor integrated unit.
IDLE SW
[On/Off] ×Indicates [On/Off] status of idle switch read from ICC sensor integrated unit
through CAN communication (ECM transmits On/Off status through CAN
communication).
OWN VHCL
[On/Off] ×
Indicates [On/Off] status of own vehicle indicator output.
VHCL AHEAD
[On/Off] ×
Indicates [On/Off] status of vehicle ahead detection indicator output.
ICC WARNING
[On/Off] ×
Indicates [On/Off] status of ICC system warning lamp output.
BUZZER O/P
[On/Off] ×
Indicates [On/Off] status of ICC warning chime output.
ENGINE RPM
[rpm] ×Indicates engine speed read from ICC sensor integrated unit through CAN
communication (ECM transmits engine speed through CAN communication).
WIPER SW
[OFF/LOW/HIGH] ×
Indicates wiper [OFF/LOW/HIGH] status (BCM transmits front wiper request
signal through CAN communication).
YAW R AT E
[deg/s] ×NOTE:
This item is displayed, but cannot monitor.
D RANGE SW
[On/Off] ×Indicates [On/Off] status of “D” or “DS” or “M” positions read from ICC sensor
integrated unit through CAN communication; ON when position “D” or “DS” or
“M” (TCM transmits shift position indicator lamp signal through CAN commu-
nication).
NP RANGE SW
[On/Off] ×Indicates shift position indicator lamp signal read from ICC sensor integrated
unit through CAN communication (TCM transmits shift position indicator lamp
signal through CAN communication).
VHCL SPD AT
[km/h] or [mph] ×Indicates vehicle speed calculated from A/T vehicle speed sensor read from
ICC sensor integrated unit through CAN communication (TCM transmits A/T
vehicle speed sensor signal through CAN communication).
GEAR
[1, 2, 3, 4, 5] ×Indicates A/T gear position read from ICC sensor integrated unit through CAN
communication (TCM transmits current gear position signal through CAN
communication).
MODE SIG
[OFF, ICC, ASCD] ×Indicates the active mode from ICC or ASCD [conventional (fixed speed)
cruise control mode].
SET DISP IND
[On/Off] ×
Indicates [On/Off] status of SET switch indicator output.
DISTANCE
[m] ×
Indic

ates the distance from the vehicle ahead.
RELATIVE SPD
[m/s] ×
Indicates the relative speed of the vehicle ahead.
Monitored Item [unit]
MAIN
SIGNALS SELECTION
FROM
MENU Description
Revision: December 20092009 QX56

CCS
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
CCS-21
< FUNCTION DIAGNOSIS >
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ACTIVE TEST
NOTE:
• Never perform the active test while driving.
• “Active Test” cannot be started while ICC system warning lamp illuminates.
ECU IDENTIFICATION
Displays the part number of t he ICC sensor integrated unit.
Active test item Function
ICC BUZZER Activates/deactivates the ICC buzzer.
METER LAMP Turns ON/OFF the MAIN switch indicator and ICC system warning lamp.
NOTE:
Start the engine and perform active test.
STOP LAMP Drives the ICC brake hold relay and turns ON/OFF the stop lamp.
Revision: December 20092009 QX56

CCS
ICC UNITCCS-55
< ECU DIAGNOSIS >
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Diagnostic Trouble Code (DTC) ChartINFOID:0000000003776959
× :Applicable
DTC
No. CONSULT-III screen terms ICC sys-
tem
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Veh ic le-
to-vehi-cle dis-
tance
control mode Conven-
tional
(fixed
speed) cruise
control mode Brake as-
sist (with
preview
function)
11 CONTROL UNIT ×××× • ICC unit internal malfunctionCCS-22
12 VDC CONTROL UNIT ×××× • VDC malfunction
• Brake booster signal harness is
open or shorted CCS-23
20 CAN COMM CIRCUIT
×××× • ICC unit detected CAN communi-
cation malfunction CCS-24
31 POWER SUPPLY CIR1
×××× • ICC unit power supply voltage is
excessively low (less than 8V) CCS-25
34 POWER SUPPLY CIR2
×××× • ICC unit power supply voltage is
excessively high. CCS-25
41 VHCL SPEED SE CIRC
×××× • Wheel sensor malfunction
• ABS actuator and electric unit
(control unit) malfunction
• A/T vehicle speed sensor mal-
function
•TCM malfunction CCS-26
43 VDC/TCS/ABS CIRC
×××× • VDC/TCS/ABS system malfunc-
tion CCS-27
45 BRAKE SW/ STOP L SW
×××× • ICC brake switch or stop lamp
switch harness is open or shorted
• ICC brake switch or stop lamp switch is stuck to OFF
• ICC brake switch or stop lamp switch is stuck to ON CCS-28
46 OPERATION SW CIRC
××× • ICC steering switch harness or
spiral cable is open or shorted
• ICC steering switch malfunction CCS-30
74 LASER BEAM OFF CNTR
××ו Laser beam of ICC sensor is off
the aiming point CCS-31
90 STOP LAMP RLY FIX
××ו Normally open terminal of stop
lamp relay is stuck CCS-32
92 ECM CIRCUIT
×××× •ECM malfunction
• Accelerator pedal position sensor
malfunction
• ICC unit malfunction CCS-37
96 NP RANGE
××× • Transmission range switch har-
ness is open or shorted
• Transmission range switch mal- function
•TCM malfunction CCS-38
97 AT CIRCUIT
××× •TCM malfunctionCCS-39
98 GEAR POSITION ××× •TCM malfunction
• Input speed sensor malfunction
• A/T vehicle speed sensor mal-
function CCS-40
102 LASER STAIN
×× × • ICC sensor body window has
contamination CCS-41
Revision: December 20092009 QX56