lock INFINITI QX56 2009 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2009, Model line: QX56, Model: INFINITI QX56 2009Pages: 4171, PDF Size: 84.65 MB
Page 3616 of 4171
POWER STEERING GEAR AND LINKAGEST-25
< REMOVAL AND INSTALLATION >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
With steering wheel in straight ahead position, make sure slit of lower joint "A" fits with the projection on rear cover cap "B", while
checking that mark on steering gear assembly aligns with mark on
rear cover cap
After installation, bleed the air from the steering hydraulic system. Refer to ST-13, "Air Bleeding Hydraulic
System".
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the left and right lock positions.
SST491C
Revision: December 20092009 QX56
Page 3623 of 4171
ST-32
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
POWER STEERING GEAR AND LINKAGE
Disassembly and AssemblyINFOID:0000000004187600
CAUTION:
Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to bring
any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter si de and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
4. Remove inner sockets.
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for tears, cracks and def ormation. Replace if necessary.
1. Boot clamp 2. Inner socket 3. Boot
4. Boot clamp 5. Outer socket 6. Cylinder tubes
7. Gear housing assembly 8. Connector
AWGIA0116GB
Revision: December 20092009 QX56
Page 3625 of 4171
ST-34
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
4. Install the boot clamps to the boots, as shown.CAUTION:
Do not reuse the large-diameter boot clamps.
5. Crimp the large-diameter boot clamps, using Tool.
6. Install the cylinder tubes to the gear housing assembly.
7. Install the lock nuts and outer sockets to the inner sockets.
8. Thread the outer sockets onto the inner sockets to the specified length "L", then tighten the lock nut s to the specification. Refer to
ST-23, "Removal and Installation"
. Reconfirm that the tie-rod
length "L" is within specification.
AST139
Tool number : KV40107300 ( — )
RAC1133D
Maximum inner socket
length "L" : 115.2 mm (4.54 in)
SGIA0167E
Revision: December 20092009 QX56
Page 3631 of 4171
STR-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005856238
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005856245
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56
Page 3632 of 4171
PRECAUTIONSSTR-3
< PRECAUTION >
C
DE
F
G H
I
J
K L
M A
STR
NP
O
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Power Generation Variable Voltage Control SystemINFOID:0000000003771784
CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge m ay occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Revision: December 20092009 QX56
Page 3637 of 4171
STR-8
< FUNCTION DIAGNOSIS >
STARTING SYSTEM
FUNCTION DIAGNOSIS
STARTING SYSTEM
System DiagramINFOID:0000000003771788
System DescriptionINFOID:0000000003771789
The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
Component Parts LocationINFOID:0000000003771790
ALBIA0416GB
1. A/T assembly F9 (with built in TCM
F502) 2. IPDM E/R E119, E120, E122, E124 3. BCM M18 (view with instrument panel
lower LH panel removed)
AWBIA0127ZZ
Revision: December 20092009 QX56
Page 3649 of 4171
TM-1
TRANSMISSION & DRIVELINE
CEF
G H
I
J
K L
M
SECTION TM
A
B
TM
N
O P
CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
Diagnosis Procedure without CONSULT-III ............37
COMPONENT DIAGNOSIS .........................39
U1000 CAN COMM CIRCUIT ......................... ....39
Description .......................................................... ....39
On Board Diagnosis Logic ......................................39
Possible Cause .................................................... ....39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0615 STARTER RELAY .................................40
Description ...............................................................40
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
40
On Board Diagnosis Logic .......................................40
Possible Cause ........................................................40
DTC Confirmation Procedure ..................................40
Diagnosis Procedure ...............................................40
P0700 TRANSMISSION CONTROL .................43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0705 TRANSMISSION RANGE SWITCH A ...44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
P0717 INPUT SPEED SENSOR A ....................47
Description ...............................................................47
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
47
On Board Diagnosis Logic .......................................47
Possible Cause ........................................................47
DTC Confirmation Procedure ..................................47
Diagnosis Procedure ...............................................47
P0720 OUTPUT SPEED SENSOR ...................49
Description ...............................................................49
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
49
Revision: December 20092009 QX56
Page 3650 of 4171
TM-2
On Board Diagnosis Logic ......................................49
Possible Cause .......................................................49
DTC Confirmation Procedure .................................49
Diagnosis Procedure ..............................................50
P0725 ENGINE SPEED .....................................52
Description ........................................................... ...52
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
52
On Board Diagnosis Logic ......................................52
Possible Cause .......................................................52
DTC Confirmation Procedure .................................52
Diagnosis Procedure ..............................................52
P0731 1GR INCORRECT RATIO ......................54
Description ........................................................... ...54
On Board Diagnosis Logic ......................................54
Possible Cause .......................................................54
DTC Confirmation Procedure .................................54
Diagnosis Procedure ..............................................55
P0732 2GR INCORRECT RATIO ......................56
Description ........................................................... ...56
On Board Diagnosis Logic ......................................56
Possible Cause .......................................................56
DTC Confirmation Procedure .................................56
Diagnosis Procedure ..............................................57
P0733 3GR INCORRECT RATIO ......................58
Description ........................................................... ...58
On Board Diagnosis Logic ......................................58
Possible Cause .......................................................58
DTC Confirmation Procedure .................................58
Diagnosis Procedure ..............................................59
P0734 4GR INCORRECT RATIO ......................60
Description ........................................................... ...60
On Board Diagnosis Logic ......................................60
Possible Cause .......................................................60
DTC Confirmation Procedure .................................60
Diagnosis Procedure ..............................................61
P0735 5GR INCORRECT RATIO ......................62
Description ........................................................... ...62
On Board Diagnosis Logic ......................................62
Possible Cause .......................................................62
DTC Confirmation Procedure .................................62
Diagnosis Procedure ..............................................63
P0740 TORQUE CONVERTER .........................64
Description ........................................................... ...64
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
64
On Board Diagnosis Logic ......................................64
Possible Cause .......................................................64
DTC Confirmation Procedure .................................64
Diagnosis Procedure ..............................................64
P0744 TORQUE CONVERTER .........................66
Description ........................................................... ...66
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
66
On Board Diagnosis Logic ......................................66
Possible Cause .......................................................66
DTC Confirmation Procedure ..................................66
Diagnosis Procedure ...............................................67
P0745 PRESSURE CONTROL SOLENOID A ...68
Description ........................................................... ...68
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
68
On Board Diagnosis Logic ......................................68
Possible Cause .......................................................68
DTC Confirmation Procedure ..................................68
Diagnosis Procedure ...............................................68
P1705 TP SENSOR ...........................................70
Description ........................................................... ...70
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
70
On Board Diagnosis Logic ......................................70
Possible Cause .......................................................70
DTC Confirmation Procedure ..................................70
Diagnosis Procedure ...............................................70
P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR .................................................
72
Description ........................................................... ...72
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
72
On Board Diagnosis Logic ......................................72
Possible Cause .......................................................72
DTC Confirmation Procedure ..................................72
Diagnosis Procedure ...............................................72
Component Inspection ............................................73
P1721 VEHICLE SPEED SIGNAL ....................74
Description ........................................................... ...74
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
74
On Board Diagnosis Logic ......................................74
Possible Cause .......................................................74
DTC Confirmation Procedure ..................................74
Diagnosis Procedure ...............................................74
P1730 INTERLOCK ...........................................76
Description ........................................................... ...76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure ..................................76
Judgement of Interlock ............................................76
Diagnosis Procedure ...............................................76
P1731 1ST ENGINE BRAKING .........................78
Description ........................................................... ...78
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
78
On Board Diagnosis Logic ......................................78
Possible Cause .......................................................78
DTC Confirmation Procedure ..................................78
Revision: December 20092009 QX56
Page 3651 of 4171
TM-3
CEF
G H
I
J
K L
M A
B
TM
N
O P
Diagnosis Procedure ...........................................
....
78
P1752 INPUT CLUTCH SOLENOID ..................80
Description .......................................................... ....80
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
80
On Board Diagnosis Logic ......................................80
Possible Cause .......................................................80
DTC Confirmation Procedure ..................................80
Diagnosis Procedure ...............................................80
P1757 FRONT BRAKE SOLENOID ...................82
Description .......................................................... ....82
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
82
On Board Diagnosis Logic ......................................82
Possible Cause .......................................................82
DTC Confirmation Procedure ..................................82
Diagnosis Procedure ...............................................82
P1762 DIRECT CLUTCH SOLENOID ................84
Description .......................................................... ....84
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
84
On Board Diagnosis Logic ......................................84
Possible Cause .......................................................84
DTC Confirmation Procedure ..................................84
Diagnosis Procedure ...............................................84
P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID .........................................................
86
Description .......................................................... ....86
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
86
On Board Diagnosis Logic ......................................86
Possible Cause .......................................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
P1772 LOW COAST BRAKE SOLENOID .........88
Description .......................................................... ....88
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
88
On Board Diagnosis Logic ......................................88
Possible Cause .......................................................88
DTC Confirmation Procedure ..................................88
Diagnosis Procedure ...............................................88
P1774 LOW COAST BRAKE SOLENOID .........90
Description .......................................................... ....90
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
90
On Board Diagnosis Logic ......................................90
Possible Cause .......................................................90
DTC Confirmation Procedure ..................................90
Diagnosis Procedure ...............................................90
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ....................................................................
92
Diagnosis Procedure ........................................... ....92
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT ...........
94
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
94
Diagnosis Procedure ...............................................94
BRAKE SIGNAL CIRCUIT ................................95
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
95
Diagnosis Procedure ...............................................95
TOW MODE SWITCH .......................................96
Description ...............................................................96
Diagnosis Procedure ...............................................96
A/T SHIFT LOCK SYSTEM ...............................97
Wiring Diagram - A/T Shift Lock System .................97
Terminals And Reference Values ..........................101
Component Description .........................................101
ECU DIAGNOSIS .......................................104
TCM .................................................................104
Reference Value .................................................. ..104
Wiring Diagram — A/T CONTROL SYSTEM — .. ..106
Fail-Safe .............................................................. ..115
DTC Inspection Priority Chart ................................117
DTC No. Index .......................................................117
DTC Alphabetical Index .........................................118
SYMPTOM DIAGNOSIS ............................119
SYSTEM SYMPTOM .......................................119
A/T Check Indicator Lamp Does Not Come On ... ..119
Engine Cannot Be Started in "P" or "N" Position ...119
In "P" Position, Vehicle Moves When Pushed .......120
In "N" Position, Vehicle Moves ..............................120
Large Shock("N" to "D" Position) ...........................122
Vehicle Does Not Creep Backward in "R" Position ..124
Vehicle Does Not Creep Forward in "D" Position ..126
Vehicle Cannot Be Started from D1 ......................129
A/T Does Not Shift: D1ÆD2 ..................................131
A/T Does Not Shift: D2ÆD3 ..................................132
A/T Does Not Shift: D3ÆD4 ..................................134
A/T Does Not Shift: D4ÆD5 ..................................136
A/T Does Not Perform Lock-up .............................138
A/T Does Not Hold Lock-up Condition ...................140
Lock-up Is Not Released .......................................141
Engine Speed Does Not Return to Idle .................142
A/T Does Not Shift: 5GR Æ 4GR ..........................143
A/T Does Not Shift: 4GR Æ 3GR ..........................145
A/T Does Not Shift: 3GR Æ 2GR ..........................147
A/T Does Not Shift: 2GR Æ 1GR ..........................148
Vehicle Does Not Decelerate By Engine Brake .....150
Symptom Table .....................................................152
PRECAUTION ............................................174
PRECAUTIONS ...............................................174
Revision: December 20092009 QX56
Page 3652 of 4171
TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
174
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
174
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
175
Precaution .............................................................175
Service Notice or Precaution .................................176
PREPARATION ..........................................177
PREPARATION .............................................. .177
Special Service Tool ............................................ ..177
Commercial Service Tool ......................................178
ON-VEHICLE MAINTENANCE ..................179
A/T FLUID ....................................................... .179
Checking the A/T Fluid (ATF) .............................. ..179
Changing the A/T Fluid (ATF) ................................181
A/T FLUID COOLER ........................................183
A/T Fluid Cooler Cleaning ................................... ..183
Inspection ..............................................................185
STALL TEST ....................................................186
Inspection and Judgment .................................... ..186
LINE PRESSURE TEST ..................................188
Inspection and Judgment .................................... ..188
ROAD TEST .....................................................190
Description ........................................................... ..190
Check Before Engine Is Started ............................190
Check At Idle .........................................................190
Cruise Test - Part 1 ...............................................191
Cruise Test - Part 2 ...............................................193
Cruise Test - Part 3 ...............................................194
Vehicle Speed When Shifting Gears .....................194
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
194
A/T POSITION .................................................195
Adjustment of A/T Position .................................. ..195
Checking of A/T Position .......................................195
ON-VEHICLE REPAIR ............................. ..196
SHIFT CONTROL SYSTEM ........................... .196
A/T Shift Selector Removal and Installation ........ ..196
AIR BREATHER HOSE ...................................197
2WD ........................................................................ ..197
2WD : Removal and Installation ............................197
4WD ........................................................................ ..197
4WD : Removal and Installation ............................197
OIL PAN ...........................................................201
Oil Pan ................................................................. .201
CONTROL VALVE WITH TCM ........................203
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
203
REAR OIL SEAL ..............................................212
Rear Oil Seal ........................................................ .212
FLUID COOLER SYSTEM ...............................213
Exploded View ..................................................... .213
Removal and Installation .......................................213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL .................................................... ..220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............249
Oil Pump .............................................................. .249
Front Sun Gear, 3rd One-Way Clutch ...................251
Front Carrier, Input Clutch, Rear Internal Gear .....253
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
258
High and Low Reverse Clutch ..............................263
Direct Clutch .........................................................265
ASSEMBLY .................................................... ..268
Assembly (1) ........................................................ .268
Adjustment ............................................................281
Assembly (2) .........................................................283
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ..........................................
290
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
290
General Specification ........................................... .290
Vehicle Speed at Which Gear Shifting Occurs .....290
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
291
Stall Speed ............................................................291
Line Pressure ........................................................291
Input Speed Sensor ..............................................291
Output Speed Sensor ...........................................291
Reverse Brake ......................................................291
Total End Play .......................................................292
Torque Converter .................................................
Revision: December 20092009 QX56