coolant INFINITI QX56 2009 Factory Repair Manual

EC-222
< COMPONENT DIAGNOSIS >[VK56DE]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
P0443 EVAP CANISTER PURGE VOLU
ME CONTROL SOLENOID VALVE
DescriptionINFOID:0000000003771485
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control sol enoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is r egulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
On Board Diagnosis LogicINFOID:0000000003771486
DTC Confirmation ProcedureINFOID:0000000003771487
NOTE:
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1Density of oxygen in exhaust gas
(Mixture ratio fe
edback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
PBIB2057E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0443
0443 EVAP canister purge
volume control solenoid
valve The canister purge flow is detected during the
specified driving conditions, even when EVAP
canister purge volume control solenoid valve is
completely closed.  EVAP control system pressure sensor
 EVAP canister purge volume control so-
lenoid valve
(The valve is stuck open.)
 EVAP canister vent control valve
 EVAP canister
 Hoses (Hoses are connected incorrectly or
clogged.)
Revision: December 20092009 QX56

P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
EC-227
< COMPONENT DIAGNOSIS > [VK56DE]
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P0444, P0445 EVAP CANISTER PURG
E VOLUME CONTROL SOLENOID
VA LV E
DescriptionINFOID:0000000003771490
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
On Board Diagnosis LogicINFOID:0000000003771491
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
PBIB2057E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0444
0444 EVAP canister purge volume
control solenoid valve circuit
open An excessively low voltage signal is sent
to ECM through the valve  Harness or connectors
(The solenoid valve circuit is open or
shorted.)
 EVAP canister purge volume control so-
lenoid valve
P0445
0445 EVAP canister purge volume
control solenoid valve circuit
shorted An excessively high voltage signal is sent
to ECM through the valve  Harness or connectors
(The solenoid valve circuit is shorted.)
 EVAP canister purge volume control so-
lenoid valve
Revision: December 20092009 QX56

EC-298
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
On Board Diagn
osis LogicINFOID:0000000003771589
NOTE:
If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-86
.
 If DTC P1217 is displayed with DTC P0607, first pe rform the trouble diagnosis for DTC P0607. Refer
to EC-284
.
If the cooling fan or another component in the coo ling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be su re to replace the coolant. Refer to CO-11, "Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to CO-10
.
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000003771590
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping fr om the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-388,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-388,
"Diagnosis Procedure".
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)  Cooling fan does not operate properly (Over-
heat).
 Cooling fan system does not operate proper-
ly (Overheat).
 Engine coolant was not added to the system using the proper filling method.
 Engine coolant is not within the specified range.  Harness or connectors
(The cooling fan circuit is open or short-
ed.)
 Cooling fan
 Cooling fan (crankshaft diven)
 IPDM E/R (Cooling fan relay)
Radiator hose
Radiator
Radiator cap
 Reservoir tank
 Reservoir tank cap
 Water pump
Thermostat
For more informat ion, refer to EC-300,
"Main 13 Causes of Overheating".
SEF621W
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P1217 ENGINE OVER TEMPERATUREEC-299
< COMPONENT DIAGNOSIS > [VK56DE]
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4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
5. If the results are NG, go to
EC-388, "Diagnosis Procedure"
.
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-388,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-388,
"Diagnosis Procedure".
3. Disconnect engine coolant temper ature sensor harness connec-
tor.
4. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates. CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-388, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771591
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Check cooling fan (crankshaft driven). Refer to CO-18, "Removal and Installation (Crankshaft
Driven Type)".
2.CHECK COOLING FAN MOTOR OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control ci rcuit. (Go to "PROCEDURE A".)
3.CHECK COOLING FAN MOTOR OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
SEF621W
SEF882V
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EC-300
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-10, "Inspection"
.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Hose
 Radiator
 Radiator cap
 Water pump
 Reservoir tank
5.CHECK COMPONENT PARTS
Check the following.
 RESERVOIR TANK CAP (Refer to CO-10, "Inspection"
.)
 Thermostat. (Refer to CO-22, "Removal and Installation"
.)
 Engine coolant temperature sensor. (Refer to EC-122, "Component Inspection"
.)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
6.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-300, "Main 13 Causes of Overheating"
.
>> INSPECTION END
Main 13 Causes of OverheatingINFOID:0000000003771592
SEF882V
Engine Step Inspection item Equipment Standard Reference page
OFF 1  Blocked radiator  Blocked condenser
 Blocked radiator grille
 Blocked bumper  Visual No blocking —
2  Coolant mixture  Coolant tester 50 - 50% coolant mixture CO-10
3  Coolant level  Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-11, "Changing Engine
Coolant"
4  Reservoir tank cap  Pre
ssure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2, 14 -
18 psi) (Limit) CO-10, "Inspection"
ON*25  Coolant leaks  Visual No leaks
CO-10, "Inspection"
ON*26  Thermostat  Touch the upper and
lower radiator hosesBoth hoses should be hot
CO-22, "Removal and In-
stallation"
ON*17  Cooling fan  CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-36
).
Revision: December 20092009 QX56

P1217 ENGINE OVER TEMPERATUREEC-301
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*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to
CO-8, "Troubleshooting Chart"
.
OFF 8  Combustion gas leak  Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39  Coolant temperature gauge  Visual Gauge less than 3/4 when
driving —
 Coolant overflow to res- ervoir tank  Visual No overflow during driving
and idling CO-11, "Changing Engine
Coolant"
OFF*410  Coolant return from res-
ervoir tank to radiator  Visual Should be initial level in
reservoir tank CO-11, "Changing Engine
Coolant"
OFF 12  Cylinder head  Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-72, "Inspection After
Disassembly"
13  Cylinder block and pis-
tons  Visual No scuffing on cylinder
walls or piston EM-90, "Inspection After
Disassembly"
Engine Step Inspection item Equipment Standard Reference page
Revision: December 20092009 QX56

EC-306
< COMPONENT DIAGNOSIS >[VK56DE]
P1421 COLD START CONTROL
P1421 COLD START CONTROL
DescriptionINFOID:0000000003771601
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000003771602
DTC Confirmation ProcedureINFOID:0000000003771603
NOTE:
 If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
 If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-IIl.
4. Check that the “COOLAN TEMP/S” indication is between 4 °C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within t he specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the s pecified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-306, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771604
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-18, "Idle Air Volume Learning"
.
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Ye s > > G O T O 2 .
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
 Crushed intake air passage
 Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
Perform EC-169, "DTC Confirmation Procedure"
in DTC P0171, P0174 FUEL INJECTION SYSTEM FUNC-
TION.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition.  Lack of intake air volume
 Fuel injection system
ECM
Revision: December 20092009 QX56

EC-420
< ECU DIAGNOSIS >[VK56DE]
ECM
LOAD SIGNAL  Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW  Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW  Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW  Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 10
° - 20 ° BTDC
2,000 rpm 25 ° - 45 ° BTDC
CAL/LD VALUE  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle
−5 ° - 5 °CA
2,000 rpm Approx. 0 ° - 20 °CA
INT/V SOL (B1)
INT/V SOL (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY  Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor: Operates)
ON
FUEL PUMP RLY
 For 1 second after turning ignition switch ON
 Engine running or cranking ON
 Except above conditions OFF
VENT CONT/V  Ignition switch: ON OFF
THRTL RELAY  Ignition switch: ON ON
COOLING FAN  Engine: After warming up, idle the
engine
 Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2)  Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
 Engine speed: Above 3,600 rpm OFF
MONITOR ITEM CONDITION SPECIFICATION
Revision: December 20092009 QX56

EC-428
< ECU DIAGNOSIS >[VK56DE]
ECM
69 W Throttle position sensor 2[Ignition switch: ON]
 Engine: Stopped
 Selector lever: D
 Accelerator pedal: Fully released
Less than 4.75V
[Ignition switch: ON]
 Engine: Stopped
 Selector lever: D
 Accelerator pedal: Fully depressed More than 0.36V
70 B/W Refrigerant pressure sensor [Engine is running]

Warm-up condition
 Both A/C switch and blower fan switch: ON (Compressor operates.) 1.0 - 4.0V
71 R Battery current sensor [Engine is running]
 Battery: Fully charged*
 Idle speedApproximately 2.6 - 3.5V
72 Y Intake valve timing control po-
sition sensor (Bank 1) [Engine is running]

Warm-up condition
 Idle speed 0 - 1.0V
[Engine is running]
 Engine speed: 2,000rpm 0 - 1.0V
73 Y/B Engine coolant temperature
sensor [Engine is running] Approximately 0 - 4.8V
Output voltage varies with engine
coolant temperature.
74 L Heated oxygen sensor 2
(bank 2) [Engine is running]
 Revving engine from idle to 3,000 rpm
quickly after the following conditions are
met.
- Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load 0 - Approximately 1.0V
75 L/P A/F sensor 1 (bank 2) [Ignition switch: ON]Approximately 2.2V
78 B/W Sensor ground
(Heated oxygen sensor 2) [Engine is running]

Warm-up condition
 Idle speed Approximately 0V
TER-
MI-
NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
PBIB2046E
Revision: December 20092009 QX56

EC-454
< ECU DIAGNOSIS >[VK56DE]
ECM
 When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and pa rt of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engi ne control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-IIl displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-IIl display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx 4 minutes or more after en-
gine starting. 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100
P2103 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric thro ttle control ac-
tuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Revision: December 20092009 QX56