lock INFINITI QX56 2010 Factory Service Manual

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-9
< REMOVAL AND INSTALLATION >
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• The quick connector can be
disconnected when the tabs
are completely depressed. Do not twist the quick connec-
tor more than necessary.
• Do not use any tools to di sconnect the quick connector.
• Keep the resin tube away from heat. Be especially careful
when welding near the tube.
• Prevent any acid liquids such as battery electrolyte, from getting on the resin tube.
• Do not bend or twist the resin tube during connection.
• Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced.
• When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
• To keep the quick connector clean and to avoid damage
and contamination from foreign materials, cover the quick
connector with plastic bags or suitable material as shown.
11. Remove the lock ring using Tool.
12. Remove the fuel level sensor, fuel filter, and fuel pump assem- bly. Remove and discard the fuel level sensor, fuel filter, and fuel
pump assembly O-ring.
CAUTION:
• Do not bend the float arm during removal.
• Avoid impacts such as droppi ng when handling the com-
ponents.
INSTALLATION
Installation is in the reverse order of removal.
• For installation, use a new fuel level sensor, fuel filter, and fuel pump assembly O-ring.
• Connect the quick connector as follows:
- Check the connection for any damage or foreign materials.
- Align the connector with the pipe, t hen insert the connector straight into the pipe until a click is heard.
PBIC1268E
PBIC0163E
Tool number : — (J-46536)
LBIA0389E
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FUEL TANKFL-11
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FUEL TANK
Removal and InstallationINFOID:0000000005149535
1. Inspection hole cover
2. Inspection hole cover O-ring 3. Fuel feed tube
4. Lock ring 5. Fuel level sensor, fuel filter, and fuel
pump assembly 6. Fuel level sensor, fuel filter, and fuel
pump assembly O-ring
7. Fuel tank 8. Fuel tank shield 9. Fuel tank straps
10. Fuel filler hose clamps 11. Fuel filler hose 12. Fuel vent hose clamps
13. Fuel vent hose 14. Fuel filler pipe 15. Fuel filler pipe grommet
AWBIA0522GB
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FUEL TANKFL-13
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13. Remove the inspection hole cover by turning the retainers 90
°
degrees clockwise.
• Remove the O-ring.
14. Disconnect the fuel level sensor, fuel filter, and fuel pump assembly electrical connector, the EVAP hose, and the fuel feed
hose.
Disconnect the quick connector as follows:
• Hold the sides of the connector, push in tabs and pull out the
tube.
• If the connector and the tube are stuck together, push and pull several times until they start to move. Then disconnect them
by pulling.
CAUTION:
LBIA0382E
LBIA0383E
SFE562A
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FUEL TANKFL-15
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21. If necessary, remove the lock ring using Tool.
22. If necessary, remove the fuel level sensor, fuel filter, and fuel
pump assembly. Discard the fuel level sensor, fuel filter, and fuel
pump assembly O-ring.
CAUTION:
• Do not bend the float arm during removal.
• Avoid impacts such as droppi ng when handling the com-
ponents.
INSTALLATION
Installation is in the reverse order of removal.
• For installation, use a new fuel level sensor, fuel filter, and fuel pump assembly O-ring.
• Connect the quick connector as follows:
- Check the connection for any damage or foreign materials.
- Align the connector with the pipe, t hen insert the connector straight into the pipe until a click is heard.
- After connecting the quick connector, make sure that the connec-
tion is secure by checking as follows:
- Pull the tube and the connector to make sure they are securely connected.
- Visually inspect the connector to make sure the two retainer tabs are securely connected.
INSPECTION AFTER INSTALLATION
1. Turn the ignition switch ON but do not start en gine, then check the fuel pipe and hose connections for
leaks while applying fuel pressure.
2. Start the engine and rev it above idle, then check that there are no fuel leaks at any of the fuel pipe and
hose connections. Tool number : — (J-46536)
LBIA0389E
PBIC1653E
Revision: April 20092010 QX56

FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005215842
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005215843
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
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PRECAUTIONSFSU-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
PrecautionINFOID:0000000005148104
• When installing the rubber bushings, the final tightening must be done under unladen condition and with the
tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
• Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The spare
tire, jack, hand tools, and mats are in their designated positions.
• After installing suspension components, check the wheel alignment.
• Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
Revision: April 20092010 QX56

FSU-8
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE SERVICE
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of the vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture).
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both front tires at the same height as hub center as shown. These marks are
measuring points.
4. Measure the distance (A) on the rear side of the front tires as shown.
5. Push the vehicle slowly ahead to rotate the wheels 180 °
degrees (1/2 a turn).
CAUTION:
If the wheels have rotated more than 180 ° degrees (1/2
turn), start this procedure again from the beginning. Never
push the vehicle backward.
6. Measure the distance (B) on the front side of the front tires at the
same marks as shown. Total toe-in is calculated as (A – B).
7. Adjust the toe-in by varying the length of the steering outer socket.
a. Loosen the outer tie-rod lock nuts.
b. Adjust the toe-in by screwing the outer tie-rods in or out.
c. Tighten the outer tie-rod lock nuts to specification.
FRONT WHEEL TURNING ANGLE
NOTE:
Check front wheel turning angle after the toe-in inspection.
1. Place front wheels on turning radius gauges in straight ahead position and rear wheels on stands so that vehicle can be level.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.
2. Start engine and run at idle, turn steering wheel all the way right and left, measure the turning angle.
AFA050
Total toe-in : Refer to FSU-23, "Wheel Alignment (Un-
laden*1)" .
SFA234AC
Standard length (L) : Refer to ST-36, "Steering Outer
Socket and Inner Socket" .
Lock nut : Refer to FA X - 9 , "
Removal and In-
stallation" .
SGIA0167E
Wheel turning angle
(full turn) : Refer to
FSU-23, "Wheel
Alignment (Unladen*1)".
SFA439BA
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FSU-20
< REMOVAL AND INSTALLATION >
KNUCKLE
7. Remove pinch bolt from steering knuckle using power tool, thenseparate lower link ball joint from steering knuckle.
8. Remove steering knuckle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each part, replace if necessary.
• Perform ball joint inspection. Refer to FSU-10, "
Inspection" .
INSTALLATION
Installation is in the reverse order of removal.
• Refer to FSU-13, "
Component" for tightening torques.
CAUTION:
Use a new cotter pin for installation of lock nut.
• When installing disc rotor on wheel hub and bearing assembly, align the marks.
NOTE:
When not using the alignment mark, refer to BR-7, "
DISC ROTOR
: Front Rotor Inspection" .
• When installing wheel and tire, refer to WT-49, "
Rotation" .
LEIA0097E
WDIA0044E
Revision: April 20092010 QX56

COIL SPRING AND SHOCK ABSORBERFSU-21
< DISASSEMBLY AND ASSEMBLY >
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DISASSEMBLY AND ASSEMBLY
COIL SPRING AN D SHOCK ABSORBER
Disassembly and AssemblyINFOID:0000000005148119
DISASSEMBLY
1. Set the shock absorber in a vise, then loosen (without removing)
the piston rod lock nut as shown.
CAUTION:
Do not remove piston rod lock nut at this time.
2. Compress the spring using tool until the shock absorber mount- ing insulator can be turned by hand.
WARNING:
Make sure that the pawls of the two tools are firmly hooked
on the spring. The spring compressors must be tightened
alternately and evenly so as not to tilt the spring.
3. Remove the piston rod lock nut. • Discard the piston rod lock nut, use a new nut for assembly.
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
• Check for smooth operation through a full stroke, both compression and extension.
• Check for oil leakage on welded or gland packing portions.
• Check piston rod for cracks, deformation or other damage and replace if necessary.
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
Coil Spring
• Check for cracks, deformation or other damage and replace if necessary.
• Check the free spring height.
ASSEMBLY
SSU002
SSU003
Front spring free height
2WD : 325.5 ± 3 mm (12.8 ± 0.1 in)
4WD : 335.0 ± 3 mm (13.2 ± 0.1 in)
Revision: April 20092010 QX56

FSU-22
< DISASSEMBLY AND ASSEMBLY >
COIL SPRING AND SHOCK ABSORBER
1. When installing coil spring on shock absorber, the lower end andupper end must be positioned as shown.
• Shock absorber mounting insulator (1)
• Lower end (2)
• Upper end (3)
•⇐ : Flat tail
2. Install upper spring insulator (3) with studs located in line with lower shock mount and in lower seat step. The lower seat step
(2) in the shock absorber assembly (1) faces outside of vehicle.
•⇐ : Front
3. Tighten the piston rod lock nut to specification. Refer to FSU-13,
"Component" .
• Use a new piston rod lock nut for assembly.
WEIA0154E
WEIA0155E
Revision: April 20092010 QX56