fuel pump INFINITI QX56 2011 Factory Workshop Manual

P0182, P0183 FTT SENSOREC-275
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
 Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connector.
4.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check the continuity between “fuel level sensor unit and fuel pump” harness connector and “combination
meter” harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
 Harness for open or short between “fuel level s ensor unit and fuel pump” and “combination meter”
 Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connector.
6.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-275, "
Component Inspection (Fuel Tank Temperature Sensor)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace “fuel level sensor unit and fuel pump”. Refer to FL-5, "
Removal and Installation".
7.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (Fuel Tank Temperature Sensor)INFOID:0000000006288294
1.CHECK FUEL TANK TEMPERATURE SENSOR
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness connector.
3. Remove fuel level sensor unit.
4. Check resistance between “fuel level sensor unit and fuel pump ” terminals by heating with hot water as shown in the figure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace “fuel level sensor unit and fuel pump”.
Fuel level sensor unit and fuel pump Combination meter
Continuity
Connector Terminal Connector Terminal
C5 5 M34 24 Existed
Terminals Condition Resistance (k Ω)
4 and 5 Temperature [ °C ( °F)] 20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
JMBIA0167ZZ
Revision: 2010 May2011 QX56

P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
EC-293
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 3.
YES-2 >> Without CONSULT-III: GO TO 4.
NO >> Repair or replace malfunctioning part.
3.PERFORM POWER BALANCE TEST
WITH CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
3. Check that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 4.
4.CHECK FUNCTION OF FUEL INJECTOR-I
1. Start engine and let it idle.
2. Listen to each fuel injector operation.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-498, "
Diagnosis Procedure".
5.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse No. in IPDM E/R to release fuel pressure. NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for approximately 3 seconds, and check whether spark is generated between the spark plug and the grounded
metal portion.
CAUTION:
 Never place the spark plug and the ignition coil within 50
cm (19.7 in) each other. Be careful not to get an electrical
shock while checking, becau se the electrical discharge
voltage becomes 20 kV or more.
 It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
Clicking sound should be heard.
PBIB3332E
Spark should be generated.
JMBIA0066GB
Revision: 2010 May2011 QX56

P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
EC-295
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace malfunctioning part.
12.CHECK IDLE SPEED A
ND IGNITION TIMING
Check idle speed and ignition timing.
For procedure, refer to EC-530, "
Inspection" and EC-531, "Inspection".
For specification, refer to EC-538, "
Idle Speed" and EC-538, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Follow the EC-139, "
Work Procedure".
13.CHECK AIR FUEL RATIO SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A /F) sensor 1 harness connector.
2. Turn ignition switch ON.
3. Check the voltage between A/F sensor 1 harness connector and ground.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
14.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ground, or ECM harness connector
and ground.
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 15.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
15.CHECK A/F SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
DTCA/F sensor 1
Ground Voltage
Bank Connector Terminal
P0130 1 F67 4 Ground 3.0 V
P0150 2 F68 4
DTC A/F sensor 1 ECM
Continuity
Bank Connector Terminal Connector Terminal
P0130 1 F67 3 F11088
Existed
P0150 2 F68 3 78
DTC A/F sensor 1 ECM
Ground Continuity
Bank Connector Terminal Connector Terminal
P0130 1 F67 3 F11088
Ground Not existed
P0150 2 F68 3 78
Revision: 2010 May2011 QX56

P0420, P0430 THREE WAY CATALYST FUNCTIONEC-309
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
Diagnosis ProcedureINFOID:0000000006217853
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dents.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning part.
2.CHECK EXHAUST GAS LEAKAGE
1. Start engine and run it at idle.
2. Listen for an exhaust gas leakage before the three way catalyst (manifold).
Is exhaust gas leakage detected?
YES >> Repair or replace malfunctioning part.
NO >> GO TO 3.
3.CHECK INTAKE AIR LEAKAGE
Listen for an intake air leakage after the mass air flow sensor.
Is intake air leakage detected?
YES >> Repair or replace malfunctioning part.
NO >> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Check idle speed and ignition timing.
For procedure, refer to EC-530, "
Inspection" and EC-531, "Inspection".
For specification, refer to EC-538, "
Idle Speed" and EC-538, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Follow the EC-139, "
Work Procedure".
5.CHECK FUEL INJECTORS
Refer to EC-498, "
Component Function Check".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform EC-498, "
Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
 For the fuse number, refer to EC-114, "
Wiring Diagram".
 For the fuse arrangement, refer to PG-140, "
Fuse, Connector and Terminal Arrangement".
 Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following
procedure.
3. Start engine.
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
PBIB1216E
Revision: 2010 May2011 QX56

P1197 OUT OF GASEC-397
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
P1197 OUT OF GAS
DescriptionINFOID:0000000006217903
This diagnosis result is detected when the fuel level
of the fuel tank is extremely low and the engine does not
run normally.
DTC LogicINFOID:0000000006217904
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
Start the engine.
Does the engine start?
YES >> GO TO 3.
NO >> Proceed to EC-398, "
Diagnosis Procedure".
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Warm up the engine to the normal operating temperature. NOTE:
For best results, warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-III
reaches at least 70 °C (158 °F).
2. Keep the engine speed at 3,500 rpm for 5 seconds and let it idle at least 60 seconds..
3. Check the 1st trip DTC. NOTE:
If the fuel tank has sufficient fuel, this diagnosis result may not be detected.
Is 1st trip DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P1197 FUEL RUN OUT
(Out of gas)  Fuel rail pressure remains at 1.5 MPa (15
bar, 15.3 kg/cm
2, 217.5 psi) or less for 3
seconds or more with the fuel level too
low.
 Fuel rail pressure remains 2.7 MPa (27
bar, 27.5 kg/cm
2, 392 psi) lower than a tar-
get fuel pressure for 5 seconds or more
with the fuel level too low.
 Fuel rail pressure remains at 0.23 MPa
(2.3 bar, 2.346 kg/cm
2, 33.35 psi) or less
for 5 seconds or more with the fuel level
too low.
NOTE:
Allow engine coolant temperature to reach
70 °C (158 °F) or more once.  Out of gas
 Harness or connectors (The low pressure fuel
pump circuit is open or shorted.)
 Low pressure fuel pump
 Fuel pressure regulator
 Low pressure fuel system
 Low fuel pressure sensor
 Harness or connectors (The high pressure fuel
pump circuit is shorted.)
 High pressure fuel pump
 High pressure fuel system
 Fuel rail pressure sensor
 Disconnection of the fuel hose
Revision: 2010 May2011 QX56

EC-398
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P1197 OUT OF GAS
Diagnosis Procedure
INFOID:0000000006217905
1.REFUEL THE VEHICLE
1. Refuel 10 liter (10 US qt, 8 imp qt). CAUTION:
Never refuel more than 10 liter.
2. Start the engine and keep the engine speed at 3,000 rpm for 30 seconds. NOTE:
For best results, warm up the engine until “COOLA N TEMP/S” on “DATA MONITOR” of CONSULT-III
reaches at least 70 °C (158 °F).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON.
7. Erase the DTC.
8. Start the engine and let it idle at least 60 seconds.
9. Perform the confirmation procedure again. Refer to EC-397, "
DTC Logic".
Is 1st trip DTC detected?
YES >> GO TO 2.
NO >> INSPECTION END
2.CHECK LOW PRESSURE FUEL PUMP
Refer to EC-512, "
Component Function Check".
Is inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HIGH PRESSURE FUEL PUMP
Refer to EC-501, "
Component Function Check".
Is inspection result normal?
YES >> Check the fuel hose for disconnection and looseness.
NO >> Repair or replace error-detected parts.
Revision: 2010 May2011 QX56

P1220 FUEL PUMP CONTROL MODULE (FPCM)
EC-403
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
P1220 FUEL PUMP CONTROL MODULE (FPCM)
DTC LogicINFOID:0000000006217912
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
 Before performing the following procedure, confirm that battery voltage is between 12 - 15 V at idle.
 Before performing the following procedure, check that the engine coolant temperature is −10 °C
(14 °F) or more.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds. If engine does not start, crank engine for at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-403, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006217913
1.CHECK FPCM POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect FPCM harness connector.
3. Turn ignition switch ON.
4. Check the voltage between FPCM harness connector and ground.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3.
2.DETECT MALFUNCTIONING PART
Check the following.
 15 A fuse (No.73)
 Harness for open or short between FPCM and IPDM E/R
 Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P1220 FPCM
(Fuel pump control module) During engine cranking, the signal voltage
of the FPCM to the ECM is too low.  Harness or connectors
(FPCM circuit is open or shorted)
(Fuel pump circuit is open or shorted)
FPCM
FPCM Ground Voltage
Connector Terminal
B41 10 Ground Battery voltage
Revision: 2010 May2011 QX56

EC-404
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P1220 FUEL PUMP CONTROL MODULE (FPCM)
3.CHECK FPCM GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between FPCM harness connector and ground.
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to power in harness or connectors.
4.CHECK FPCM INPUT AND OUTPUT CIRCUITS FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between FPCM harness connector and ECM harness connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
 Harness for open or short between FPCM and ECM
 Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK FUEL PUMP CONTROL CIRCUIT FOR OPEN AND SHORT
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check the continuity between FPCM harness connecto r and fuel level sensor unit and fuel pump harness
connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK FPCM
Refer to EC-405, "
Component Inspection (FPCM)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace FPCM.
FPCM Ground Continuity
Connector Terminal
B41 5 Ground Existed
FPCM ECM Continuity
Connector Terminal Connector Terminal
B41 8
E80 125
Existed
9142
FPCM Fuel level sensor unit and fuel pump Continuity
Connector Terminal Connector Terminal
B41 6
C5 3
Existed
71
Revision: 2010 May2011 QX56

P1220 FUEL PUMP CONTROL MODULE (FPCM)
EC-405
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
8.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (FPCM)INFOID:0000000006217914
1.CHECK FUEL PUMP CONTROL MODULE (FPCM)
1. Check the voltage between FPCM terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace FPCM.
FPCM
Condition Voltage
Connector +
−
Te r m i n a l Te r m i n a l
B41 7 6 For 1 second after
turning ignition
switch ON Approx. 8.5 V
More than 1 seco nd after turning
ignition switch ON Approx. 0 V
Idle speed Approx. 8.5 V
Revision: 2010 May2011 QX56

HIGH PRESSURE FUEL PUMPEC-501
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
HIGH PRESSURE FUEL PUMP
Component Function CheckINFOID:0000000006218005
1.CHECK HIGH PRESSURE FUEL PUMP FUNCTION
WITH CONSULT-III
1. Start engine.
2. Check “FUEL PRES SEN V” in “D ATA MONITOR” mode with CONSULT-III.
WITHOUT CONSULT-III
1. Start engine.
2. Check the voltage between ECM harness connector and ground.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-501, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006218006
1.CHECK HIGH PRESSURE FUEL PUMP SOLENOID CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and high pressure fuel pump harness connector.
3. Check the continuity between ECM harness connector and high pressure fuel pump harness connector.
Monitor Item Condition Values/Status
FUEL PRES SEN V Engine speed: Idle 980 – 1,200 mV
Engine speed: Revving engine from idle to 4,000 rpm
quickly
1,100 – 2,900 mV
ECM
Condition Voltage
+ −
Connector Terminal Connector Terminal
F110 105 E80 175 [Engine is running]
 Warm-up condition
 Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
 Warm-up condition
 Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14 V)
JPBIA3340ZZ
JPBIA3341ZZ
+
−
Continuity
ECM High pressure fuel pump
Connector Terminal Connector Terminal
F110 105
F24 1
Existed
11 0 2
Revision: 2010 May2011 QX56