suspension INFINITI QX56 2011 Factory Service Manual

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
STRStarting System
ACCAccelerator Control System
CHYBRIDHBCHybrid Control System
HBBHybrid Battery System
HBRHybrid Brake System
DTRANSMISSION & DRIVE-
LINECLClutch
TMTransaxle & Transmission
DLNDriveline
FAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
SCSSuspension Control System
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGSTSteering System
STCSteering Control System
HRESTRAINTSSBSeat Belt
SBCSeat Belt Control System
SRSRS Airbag
SRCSRS Airbag Control System
IVENTILATION, HEATER &
AIR CONDITIONERVTLVentilation System
HAHeater & Air Conditioning System
HACHeater & Air Conditioning Control System
JBODY INTERIORINTInterior
IPInstrument Panel
SESeat
ADPAutomatic Drive Positioner
KBODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITYDLKDoor & Lock
SECSecurity Control System
GWGlass & Window System
PWCPower Window Control System
RFRoof
HDHood
EXTExterior
BRMBody Repair
LDRIVER CONTROLSMIRMirrors
EXLExterior Lighting System
INLInterior Lighting System
WWWiper & Washer
DEFDefogger
HRNHorn
MELECTRICAL & POWER
CONTROLPWOPower Outlet
BCSBody Control System
LANLAN System
PCSPower Control System
CHGCharging System
PGPower Supply, Ground & Circuit Elements
NDRIVER INFORMATION &
MULTIMEDIAMWIMeter, Warning Lamp & Indicator
WCSWarning Chime System
SNSonar System
AVAudio, Visual & Navigation System
OCRUISE CONTROL &
DRIVER ASSISTANCECCSCruise Control System
DASDriver Assistance System
DMSDrive Mode System
PMAINTENANCEMAMaintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, recording or otherwise,
without the prior written per-
mission of NISSAN MOTOR
CO., LTD.
Edition: May 2010
Publication No. SM1E-1Z62U0

BR-6
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222461
Use the chart below to find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-16
,
BR-18
BR-16
, BR-18
BR-36
, BR-42
BR-16
, BR-18
BR-16
, BR-18
BR-16
, BR-18
BR-16
, BR-18
BR-16
, BR-18
BR-16
, BR-18
BR-16
, BR-18
NVH in PB section
NVH in DLN section
NHV in DLN section
NVH in FAX, RAX and FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX, RAX section
NVH in ST section
Possible cause and
SUSPECTED PARTS
Pads damaged
Pads uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
Drum out of round
PROPELLER SHAFT
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
STEERING
Symptom BRAKE Noise
××× ×× ×××
××
Shake ×××××
××
Shimmy, Judder ××××××× ××× ×
Revision: 2010 May2011 QX56

BRC-6
< PRECAUTION >[WITH VDC]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006228176
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000006222556
WARNING:
Clean any dust from the front brake and rear brake using a vacuum dust collector. Never blow by com-
pressed air.
 Brake fluid use refer to MA-10, "
Fluids and Lubricants".
 Never reuse drained brake fluid.
 Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
 Always confirm the specified tightening torque when installing the brake pipes.
 After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
 Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
 Always loosen the brake tube flar e nut with a flare nut wrench.
 Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
 Always connect the battery terminal when moving the vehicle.
 Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
 Check that no brake fluid leakage is present after replacing the parts.
Precaution for Brak e Control SystemINFOID:0000000006222557
 Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-
tion, ABS function, EBD function, hill start assist function or brake limited slip differential (BLSD) function
operates. This is not a malfunction because it is caus ed by VDC function, TCS function, ABS function, EBD
function, hill start assist function or brake limited sl ip differential (BLSD) function that is normally operated.
 When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
 Brake stopping distance may become longer than models without ABS function depending on the road con-
ditions, when ABS function is operated on slippery r oad like rough road, gravel road or snowy road.
 When a malfunction is indicated, always collect info rmation from the customer about conditions of occur-
rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake
fluid leakage, as well as electrical system.
 The optimum performance is achieved by control for V DC function, TCS function, ABS function, EBD func-
tion, hill start assist function or brake limited slip di fferential (BLSD) function when all of brakes, suspensions
PIIB3706J
JPFIA0001ZZ
Revision: 2010 May2011 QX56

PRECAUTIONSBRC-7
< PRECAUTION > [WITH VDC]
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and tires installed on the vehicle are the specified si ze and parts. Brake performance and controllability may
be negatively affected when other parts than the specified are installed.
 Brake stopping distance may become longer and steering stability may be negatively affected, when tires in
different size and combination or other parts than the specified are used.
 When a radio (including wiring), antenna and antenna lead line are located near ABS actuator and electric
unit (control unit), a malfunction or improper operation ma y occur for the control of VDC function, TCS func-
tion, ABS function, EBD function, hill start assist func tion or brake limited slip differential (BLSD) function.
 When the following items are replaced by other parts than genuine parts or modified, ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, and the control may not operate normally for VDC
function, TCS function, ABS function, EB D function, hill start assist function or brake limited slip differential
(BLSD) function.
- Suspension component parts (shock absorber, spring, bushing and others)
- Tire and wheel (other than the specified size)
- Brake component parts (brake pad, disc rotor, brake caliper and others)
- Engine component parts (ECM, muffler and others)
- Body reinforcement component parts (rollover bar, tower bar and others)
 When suspension, tire and brake component parts are excessively worn or deteriorated and the vehicle is
driven, ABS warning lamp, brake warning lamp and VDC warning lamp may tu\
rn ON, and the control may
not operate normally for VDC function, TCS function, ABS function, EBD function, hill start assist function or
brake limited slip differential (BLSD) function.
 ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, when only front wheel or rear wheel is rotated using a free roller. This is not a ma lfunction, because it is caused by wheel speed difference
between wheel that is rotated and wheel that is not rota ted. In this case, perform self-diagnosis, check self-
diagnosis results, and erase memory.
 When power supply voltage is not normal, ABS warning lamp, brake warning lamp and VDC warning lamp
turn ON. ABS actuator and electric unit (control unit) st ops control for VDC function, TCS function, ABS func-
tion, EBD function, hill start assist function or brake limited slip differential (BLSD) function. Ordinary brake
operates. After power supply returns to normal, ABS warning lamp, brake warning lamp and VDC warning
lamp turn OFF. The control becomes operative for VD C function, TCS function, ABS function, EBD function,
hill start assist function or brake li mited slip differential (BLSD) function.
 VDC warning lamp may turn ON and VDC function or TCS function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circ uit course). This is not a malfunction if the status
returns to normal for VDC function or TCS function after the engine is started again. In this case, perform
self-diagnosis, check self-diagnosis results, and erase memory.
 A malfunction in yaw rate/side/decel G sensor syste m may be detected when the vehicle sharply turns dur-
ing a spin turn, acceleration turn or drift driving while VDC function or TCS function are OFF (VDC OFF
switch is pressed and VDC OFF indicator lamp is in ON st atus). This is not a malfunction if the status returns
to normal for VDC function or TCS function after the engine is started again. In this case, perform self-diag-
nosis, check self-diagnosis results, and erase memory
Precaution for Harness RepairINFOID:0000000006222558
 Solder the repair part, and wrap it with tape. [Twisted wire fray must be 110 mm (4.33 in) or less.]
SKIB8766E
Revision: 2010 May2011 QX56

BRC-64
< BASIC INSPECTION >[WITH VDC]
ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
DescriptionINFOID:0000000006222588
Always adjust the neutral position of steering angle sensor before driving when the following operation is per-
formed.
× : Required —: Not required
Work ProcedureINFOID:0000000006222589
ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
CAUTION:
Always use CONSULT-III when adju sting the neutral position of steering angle sensor. (It cannot be
adjusted other than with CONSULT-III.)
1.CHECK THE VEHICLE STATUS
Stop vehicle with front wheels in the straight-ahead position.
Does the vehicle stay in the straight-ahead position?
YES >> GO TO 2.
NO >> Steer the steering wheel to the st raight-ahead position. Stop the vehicle.
2.ADJUST NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT-III.
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “WORK SUPPORT” and “ST AN GLE SENSOR ADJUSTMENT” in this order.
3. Select “START”. CAUTION:
Never touch steering wheel while adjusting steering angle sensor.
4. After approx. 10 seconds, select “END”.
5. Turn ignition switch OFF and then turn it ON again. CAUTION:
Be sure to perform the operation above.
>> GO TO 3.
3.CHECK DATA MONITOR
With CONSULT-III.
1. The vehicle is either pointing straight ahead or t he vehicle needs to be moved. Stop when it is pointing
straight ahead.
Procedure Adjust the neutral position of steering angle sensor
Removing/ installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) —
Removing/installing steering angle sensor ×
Replacing steering angle sensor ×
Removing/installing steering components ×
Replacing steering components ×
Removing/installing suspension components ×
Replacing suspension components ×
Removing/installing tire —
Replacing tire —
Tire rotation —
Adjusting wheel alignment. ×
Revision: 2010 May2011 QX56

BRC-66
< BASIC INSPECTION >[WITH VDC]
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR
DescriptionINFOID:0000000006222590
CAUTION:
Always perform the decel G sensor cal
ibration before driving when the following operation is per-
formed.
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
× : Required —: Not required
Work ProcedureINFOID:0000000006222591
Decel G sensor calibration
CAUTION:
Always use CONSULT-III for the d ecel G sensor calibration. (It cannot be adjusted other than with
CONSULT-III.)
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
1.CHECK THE VEHICLE STATUS
1. Steer the steering wheel to the straight- ahead position. Stop the vehicle on level surface.
2. Stop the engine.
3. Turn the ignition switch OFF.
Is the vehicle stopped in the straight-ahead position on level surface?
YES >> GO TO 2.
NO >> Steer the steering wheel to the straight- ahead position. Stop the vehicle on level surface.
2.PERFORM DECEL G SENSOR CALIBRATION
CAUTION:
 Never allow passenger or load on the vehicle.
 Never apply vibration to the vehicle body when opening or closing door during calibration.
With CONSULT-III.
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “WORK SUPPORT”, “DECEL G-SENSOR CALIBRATION” in this order.
3. Select “START”.
4. After approx. 10 seconds, select “END”.
5. Turn ignition switch OFF and then turn it ON again. CAUTION:
Be sure to perform the operation above.
Procedure Decel G sensor calibration
Removing/ installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/installing steering components —
Replacing steering components —
Removing/installing suspension components —
Replacing suspension components —
Removing/installing tire —
Replacing tire —
Tire rotation —
Adjusting wheel alignment. —
Removing/installing yaw rate/side/decel G sensor ×
Replacing yaw rate/side/decel G sensor ×
Revision: 2010 May2011 QX56

BRM-4
< PRECAUTION >
REPAIRING HIGH STRENGTH STEEL
PRECAUTION
REPAIRING HIGH STRENGTH STEEL
High Strength Steel (HSS)INFOID:0000000006248484
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
Read the following precautions when repairing HSS:
1. Additional points to consider
Tensile strength Major applicable parts 440 - 780 MPa  Rear floor reinforcement
 2nd seat mounting member assembly
 Front seat mounting rear crossmember assembly
 Front floor reinforcement
 2nd crossmember (Lower)
 Side radiator core support
 Radiator core support main assembly
 Front side member assembly
 4th crossmember
 2nd seat mounting crossmember
 Rear side member
 Rear crossmember
 Inner side roof rail
 Upper inner front pillar
 Inner center pillar
 Upper front pillar reinforcement
 Lower center pillar brace
 Front pillar brace
 Outer sill reinforcement
 Front roof rail
 Rear roof rail
 Radiator guard crossmember assembly
 2nd crossmember assembly
 2nd crossmember reinforcement
 Front side member assembly
 Front bound bumper bracket assembly
 Lower front link mounting bracket assembly
 Center side member assembly
 Fuel tank protector assembly
 Rear suspension mounting bracket assembly
 Rear shock absorber bracket assembly
 Rear side member assembly
 Rear end gusset
 Rear end crossmember assembly
980 - 1350 MPa  Lower dash center reinforcement
(Lower dash Component part)
 Inner sill
 Rear seat crossmember
(2nd seat mounting crossmember component part)
 Inner center pillar (Upper)
 Upper outer center pillar reinforcement
(Lower center pillar brace component part)
 Front bumper crossmember assembly
Revision: 2010 May2011 QX56

BRM-14
< PREPARATION >
BODY COMPONENT PARTS
NOTE:
 For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
 Tensile strength column shows the largest strength value of a part in the component part.
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part. No. Parts name
Tensile strength
(MPa) Both sided anti-corrosive
precoated steel sections
1. Frame assembly Refer to No.2−36
2. Front bumper crossmember assembly T=1.8 mm
(0.071 in)
980
caution—
3. 2nd crossmember assembly 440 —
4. 2nd crossmember reinforcement (RH & LH) 440 —
5. 1st cab mounting bracket (RH & LH) Under 440 —
6. Front side member assembly (RH & LH) 540 —
7. Front suspension bracket assembly (RH & LH) Under 440 —
8. Engine mounting bracket assembly (RH & LH) Under 440 —
9. 2nd cab mounting bracket assembly (RH & LH) Under 440 —
10. 3way connector bracket assembly (RH & LH) Under 440 —
11. Piping bracket assembly (RH & LH) Under 440 —
12. Front bound bumper bracket assembly (RH & LH) 540 —
13. Lower front link mounting bracket assembly (RH & LH) 440 —
14. Diagonal member complete (RH & LH) 540 —
15. Rear engine mounting gusset assembly Under 440 —
16. Rear engine mounting member complete Under 440 —
17. Front fuel tank protector (RH & LH) Under 440 —
18. 3rd cab mounting bracket assembly (RH & LH) Under 440 —
19. Center side member assembly (RH & LH) 540 —
20. 6th crossmember assembly Under 440 —
21. Exhaust bracket (Front) Under 440 —
22. Fuel tank protector (RH & LH Rear) Under 440 —
23. Heat insulator bracket Under 440 —
24. Fuel tank protector assembly (RH & LH) 540 —
25. Rear suspension mounting bracket assembly (RH & LH) 540 —
26. 4th cab body mounting bracket assembly (RH & LH) Under 440 —
27. Rear brake hose bracket (RH & LH) Under 440 —
28. Rear shock absorber bracket assembly (RH & LH) 540 —
29. Rear side member assembly (RH & LH) 540 —
30. 5th cab body bracket (RH & LH) Under 440 —
31. 7th crossmember assembly Under 440 —
32. Exhaust bracket (Rear) Under 440 —
33. Spare wheel crossmember assembly Under 440 —
34. Front under cover bracket assembly Under 440 —
35. Rear end gusset (RH & LH) 440 —
36. Rear end crossmember assembly 540 —
Revision: 2010 May2011 QX56

DAS
HANDLING PRECAUTIONDAS-289
< SYSTEM DESCRIPTION > [LDW & LDP]
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- When driving without normal tire conditions (for example, tire wear, low tire pressure, installation of spare tire, tire chains, non-standard wheels).
- When the vehicle is equipped with non-origi nal brake parts or suspension parts.
- When towing a trailer or other vehicle.
 Excessive noise will interfere with the warning chime sound, and the chime may not be heard.
 The functions of the LDP system (warning and brake control assist) may or may not operate properly under
the following conditions:
- On roads where there are multiple parallel lane marker s; lane markers that are faded or not painted clearly;
yellow painted lane markers; non-standard lane markers or lane markers covered with water, dirt or snow,
etc.
- On roads where discontinued lane markers are still detectable.
- On roads where there are sharp curves.
- On roads where there are sharply contrasting objects, such as shadows, snow, water, wheel ruts, seams or
lines remaining after road repairs (The LDP syste m could detect these items as lane markers.).
- On roads where the traveling lane merges or separates.
- When the vehicle's traveling direction does not align with the lane marker.
- When traveling close to other vehicle in front of the vehicle, which obstructs the lane camera unit detection
range.
- When rain, snow or dirt adheres to the windshield in front of the lane camera unit.
- When the headlights are not bright due to dirt on the lens or if the aiming is not adjusted properly.
- When strong light enters the lane camera unit (For example, the light directly shines on the front of the vehi-
cle at sunrise or sunset.)
- When a sudden change in brightness occurs (For exampl e, when the vehicle enters or exits a tunnel or
under a bridge.)
 While the LDP system is operating, driver may hear a sound of brake operation. This is normal and indicates
that the LDP system is operating properly.
Revision: 2010 May2011 QX56

DAS-342
< BASIC INSPECTION >[LDW & LDP]
CAMERA AIMING ADJUSTMENT
3. Mark point “E” on the line “LH” at the
positions 3850 mm (151.57 in) from point “A”.
4. Draw line “RH” passing through points “C” and “D” on the right side of vehicle in the same way as step 2. NOTE:
Approximately 4 m (13.12 ft) or more from the front end of vehicle.
5. Mark point “F” on the line “RH” at the positions 3850 mm (151.57 in) from point “C”.
6. Draw line “FW” passing through the points “E” and “F” on the front side of vehicle.
7. Mark point “X” at the center of point “E” and “F” on the line “FW”.
CAUTION:
Make sure that “E” to “X” is equal to “F” to “X”.
8. Position the center of the ri ght target to point of “X”.
>> Go to DAS-342, "
Work Procedure (Camera Aiming
Adjustment)".
Work Procedure (Camera Aiming Adjustment)INFOID:0000000006223737
CAUTION:
Perform the adjustment under unloaded vehicle condition.
1.CHECK VEHICLE HEIGHT
Measure the wheelarch height. Calculate “Dh”.
NOTE:
“Dh” may be calculated as a minus value.
>> GO TO 2.
2.CAMERA AIMING ADJUSTMENT
CAUTION:
Operate CONSULT-III outside the vehic le, and close all the doors. (To retain vehicle attitude appropri-
ately)
1. Select “Work Support” on “L ANE CAMERA” with CONSULT-III.
2. Select “AUTO AIM”.
3. Confirm the following items;
- The target should be accurately placed.
- The vehicle should be stopped.
4. Select “Start” to perform camera aiming. CAUTION:
 Never select “Start” when the target is not accurately placed.
 Wait 5 seconds or more after selecting “Start”.
5. Input “Dh”, and then select “Start”.
CAUTION:
Never change “Ht” and “Dt”.
6. Confirm the displayed item.
- “Normally Completed”: Select “Completion”.
- “SUSPENSION”, “X AIMING NG Y”, “ABNORMALL Y COMPLETED”: Perform the following services.
JPOIA0173GB
Dh [mm] = (Hfl + Hfr) ÷ 2 − 903
where, Hfl: Front left wheelarch height [mm]
Hfr: Front right wh eelarch height [mm]
JSOIA0361ZZ
Revision: 2010 May2011 QX56