service indicator INFINITI QX56 2011 Factory Service Manual

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
STRStarting System
ACCAccelerator Control System
CHYBRIDHBCHybrid Control System
HBBHybrid Battery System
HBRHybrid Brake System
DTRANSMISSION & DRIVE-
LINECLClutch
TMTransaxle & Transmission
DLNDriveline
FAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
SCSSuspension Control System
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGSTSteering System
STCSteering Control System
HRESTRAINTSSBSeat Belt
SBCSeat Belt Control System
SRSRS Airbag
SRCSRS Airbag Control System
IVENTILATION, HEATER &
AIR CONDITIONERVTLVentilation System
HAHeater & Air Conditioning System
HACHeater & Air Conditioning Control System
JBODY INTERIORINTInterior
IPInstrument Panel
SESeat
ADPAutomatic Drive Positioner
KBODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITYDLKDoor & Lock
SECSecurity Control System
GWGlass & Window System
PWCPower Window Control System
RFRoof
HDHood
EXTExterior
BRMBody Repair
LDRIVER CONTROLSMIRMirrors
EXLExterior Lighting System
INLInterior Lighting System
WWWiper & Washer
DEFDefogger
HRNHorn
MELECTRICAL & POWER
CONTROLPWOPower Outlet
BCSBody Control System
LANLAN System
PCSPower Control System
CHGCharging System
PGPower Supply, Ground & Circuit Elements
NDRIVER INFORMATION &
MULTIMEDIAMWIMeter, Warning Lamp & Indicator
WCSWarning Chime System
SNSonar System
AVAudio, Visual & Navigation System
OCRUISE CONTROL &
DRIVER ASSISTANCECCSCruise Control System
DASDriver Assistance System
DMSDrive Mode System
PMAINTENANCEMAMaintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, recording or otherwise,
without the prior written per-
mission of NISSAN MOTOR
CO., LTD.
Edition: May 2010
Publication No. SM1E-1Z62U0

BCS
DIAGNOSIS SYSTEM (BCM)BCS-29
< SYSTEM DESCRIPTION >
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WORK SUPPORT
BATTERY SAVER
BATTERY SAVER : CONSULT-III Function (BCM - BATTERY SAVER)INFOID:0000000006376482
WORK SUPPORT
*:Factory setting
DATA MONITOR
Test item Description
THEFT IND This test is able to check security indicator lamp operation.
Security indicator lamp is turned on when “ON” on CONSULT-III screen touched.
Service item Description
CONFIRM DONGLE ID It is possible to check that dongle unit is applied to the vehicle.
Service item Setting item Setting
ROOM LAMP TIMER SET MODE 1
*30 min.
Sets the interior room lamp battery saver timer operating
time.
MODE 2 60 min.
BATTERY SAVER SET On
*With the exterior lamp battery saver function
Off Without the exterior lamp battery saver function
Monitor item [Unit] Description
REQ SW-DR
[On/Off] The switch status input from door request switch (driver side)
REQ SW-AS
[On/Off] The switch status input from door request switch (passenger side)
REQ SW-RR
[On/Off] NOTE:
The item is indicated, but not monitored.
REQ SW-RL
[On/Off]
PUSH SW
[On/Off] The switch status input from push-button ignition switch
UNLK SEN-DR
[On/Off] Driver door unlock status input from unlock sensor
DOOR SW-DR
[On/Off] The switch status input from door switch (driver side)
DOOR SW-AS
[On/Off] The switch status input from door switch (passenger side)
DOOR SW-RR
[On/Off] The switch status input from rear door switch RH
DOOR SW- RL
[On/Off] The switch status input from rear door switch LH
DOOR SW- BK
[On/Off] The switch status input from back door switch
CDL LOCK SW
[On/Off] Lock switch status input from door lock and unlock switch
CDL UNLOCK SW
[On/Off] Unlock switch status input from door lock and unlock switch
KEY CYL LK-SW
[On/Off] Lock switch status received from door key cylinder switch
Revision: 2010 May2011 QX56

BCS
DIAGNOSIS SYSTEM (BCM)BCS-31
< SYSTEM DESCRIPTION >
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ACTIVE TEST
RETAIND PWR
RETAIND PWR : CONSULT-III F
unction (BCM - RETAINED PWR)INFOID:0000000006376459
Data monitor
SIGNAL BUFFER
SIGNAL BUFFER : CONSULT-III F unction (BCM - SIGNAL BUFFER)INFOID:0000000006274818
DATA MONITOR
DOOR SW-RL Indicates [ON/OFF] condition of rear door switch LH.
DOOR SW-BK Indicates [ON/OFF] condition of back door switch.
CDL LOCK SW Indicates [ON/OFF] condition of lock signal from door lock/unlock switch LH and RH.
CDL UNLOCK SW Indicates [ON/OFF] condition of unlock signal from door lock/unlock switch LH and RH.
KEY CYL LK-SW Indicates [ON/OFF] condition of lock signal from door key cylinder.
KEY CYL UN-SW Indicates [ON/OFF] condition of unlock signal from door key cylinder.
TR/BD OPEN SW Indicates [ON/OFF] condition of back door opener switch.
TRNK/HAT MNTR NOTE:
This item is displayed, but cannot be monitored.
RKE-LOCK Indicates [ON/OFF] condition of LOCK signal from Intelligent Key.
RKE-UNLOCK Indicates [ON/OFF] condition of UNLOCK signal from Intelligent Key.
RKE-TR/BD NOTE:
This item is displayed, but cannot be monitored.
Monitored Item Description
Service Item Description
SECURITY ALARM SET This mode is able to confirm and change security alarm ON-OFF setting.
THEFT ALM TRG The switch which triggered vehicle security alarm is recorded.
This mode is able to confirm and erase the record of vehicle security alarm.
The trigger data can be erased by touching “CLEAR” on CONSULT-III screen.
Test Item Description
THEFT IND This test is able to check security indicator lamp operation. Security indicator lamp is turned on
when “ON” on CONSULT-III screen is touched.
VEHICLE SECURITY HORN This test is able to check horn operation. Horn is activated for 0.5 seconds after “ON” on CONSULT-
III screen is touched.
HEADLAMP(HI) This test is able to check headlamp operation. Headlamps are activated for 0.5 seconds after “ON”
on CONSULT-III screen is touched.
FLASHER This test is able to check hazard warning lamp operation. Hazard warning lamps are activated after
“ON” on CONSULT-III screen is touched.
Monitor Item Description
DOOR SW-DR Indicates [ON/OFF] condition of driver side door switch.
DOOR SW-AS Indicates [ON/OFF] condition of passenger side door switch.
Monitor item [UNIT] Description
PUSH SW
[Off/On] Displays the status of the push-button ignition switch (push switch) judged by BCM.
Revision: 2010 May2011 QX56

BRC-3
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VDC OFF SWITCH ......................................... ..119
Component Function Check ................................ ..119
Diagnosis Procedure .............................................119
Component Inspection ..........................................120
ABS WARNING LAMP ................................... ..122
Component Function Check ................................ ..122
Diagnosis Procedure .............................................122
BRAKE WARNING LAMP ...............................123
Component Function Check ................................ ..123
Diagnosis Procedure .............................................123
VDC WARNING LAMP .....................................125
Component Function Check ................................ ..125
Diagnosis Procedure .............................................125
VDC OFF INDICATOR LAMP ..........................126
Component Function Check ................................ ..126
Diagnosis Procedure .............................................126
SYMPTOM DIAGNOSIS ............................127
EXCESSIVE OPERATION FREQUENCY ...... ..127
Description .......................................................... ..127
Diagnosis Procedure .............................................127
UNEXPECTED BRAKE PEDAL REACTION ...128
Description .......................................................... ..128
Diagnosis Procedure .............................................128
THE BRAKING DISTANCE IS LONG ..............129
Description .......................................................... ..129
Diagnosis Procedure .............................................129
DOES NOT OPERATE .....................................130
Description .......................................................... ..130
Diagnosis Procedure .............................................130
BRAKE PEDAL VIBRATION OR OPERA-
TION SOUND OCCURS ...................................
131
Description .......................................................... ..131
Diagnosis Procedure .............................................131
VEHICLE JERKS DURING ..............................132
Description .......................................................... ..132
Diagnosis Procedure .............................................132
NORMAL OPERATING CONDITION ...............133
Description .......................................................... ..133
REMOVAL AND INSTALLATION .............134
WHEEL SENSOR ........................................... ..134
FRONT WHEEL SENSOR ..................................... ..134
FRONT WHEEL SENSOR : Exploded View .........134
FRONT WHEEL SENSOR : Removal and Instal-
lation ......................................................................
134
REAR WHEEL SENSOR ....................................... ..135
REAR WHEEL SENSOR : Exploded View ...........135
REAR WHEEL SENSOR : Removal and Installa-
tion ....................................................................... ..
135
SENSOR ROTOR ............................................136
FRONT SENSOR ROTOR ..................................... ..136
FRONT SENSOR ROTOR : Removal and Instal-
lation ......................................................................
136
REAR SENSOR ROTOR ....................................... ..136
REAR SENSOR ROTOR : Removal and Installa-
tion .........................................................................
136
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ...........................................
137
Removal and Installation .......................................137
YAW RATE/SIDE/DECEL G SENSOR ...........138
Exploded View .......................................................138
Removal and Installation .......................................138
STEERING ANGLE SENSOR .........................139
Removal and Installation .......................................139
VDC OFF SWITCH ..........................................140
Removal and Installation .......................................140
BRAKE ASSIST (WITH PREVIEW FUNC-
TION)
PRECAUTION ............... .............................
141
PRECAUTIONS ...............................................141
Precautions for Preview Function Service ........... ..141
SYSTEM DESCRIPTION ...........................142
COMPONENT PARTS ....................................142
Component Parts Location .................................. ..142
Component Description .........................................143
SYSTEM ..........................................................145
BRAKE ASSIST (WITH PREVIEW FUNCTION) ... ..145
BRAKE ASSIST (WITH PREVIEW FUNCTION) :
System Description ................................................
145
DTC/CIRCUIT DIAGNOSIS .......................146
BRAKE ASSIST (WITH PREVIEW FUNC-
TION) ...............................................................
146
Diagnosis Procedure ........................................... ..146
SYMPTOM DIAGNOSIS ............................147
NORMAL OPERATING CONDITION .............147
Description ........................................................... ..147
INTELLIGENT BRAKE ASSIST
PRECAUTION ............... .............................
148
PRECAUTIONS ...............................................148
Precautions for IBA System Service .................... ..148
Revision: 2010 May2011 QX56

DAS-8
U1516 CAM CAN 3 ..........................................385
DTC Logic ............................................................ ..385
Diagnosis Procedure .............................................385
U1520 4WD CAN 3 ..........................................386
DTC Logic ............................................................ ..386
Diagnosis Procedure .............................................386
POWER SUPPLY AND GROUND CIRCUIT ...387
ADAS CONTROL UNIT ......................................... ..387
ADAS CONTROL UNIT : Diagnosis Procedure .....387
LANE CAMERA UNIT ............................................ ..387
LANE CAMERA UNIT : Diagnosis Procedure .......387
WARNING SYSTEMS SWITCH CIRCUIT .......389
Component Function Check ................................ ..389
Diagnosis Procedure .............................................389
Component Inspection ...........................................390
WARNING SYSTEMS ON INDICATOR CIR-
CUIT .................................................................
391
Component Function Check ................................ ..391
Diagnosis Procedure .............................................391
Component Inspection ...........................................392
WARNING BUZZER CIRCUIT .........................393
Component Function Check ................................ ..393
Diagnosis Procedure .............................................393
SYMPTOM DIAGNOSIS ............................395
LDW & LDP SYSTEM SYMPTOMS ............... .395
Symptom Table ................................................... ..395
LANE DEPARTURE WARNING LAMP DOES
NOT TURNED ON ...........................................
397
Description ........................................................... ..397
Diagnosis Procedure .............................................397
LDP ON INDICATOR LAMP DOES NOT
TURNED ON ....................................................
398
Description ........................................................... ..398
Diagnosis Procedure .............................................398
THE SYSTEM OPERATES EVEN WHEN US-
ING TURN SIGNAL .........................................
399
Description ........................................................... ..399
Diagnosis Procedure .............................................399
LDP SYSTEM SETTINGS CANNOT BE
TURNED ON/OFF ON THE NAVIGATION
SCREEN ..........................................................
400
Description ........................................................... ..400
Diagnosis Procedure .............................................400
NORMAL OPERATING CONDITION ..............401
Description ........................................................... ..401
REMOVAL AND INSTALLATION ..............403
LANE CAMERA UNIT .................................... ..403
Removal and Installation ...................................... .403
WARNING SYSTEMS SWITCH .......................404
Removal and Installation ...................................... .404
DYNAMIC DRIVER ASSISTANCE SWITCH ...405
Exploded View ..................................................... .405
WARNING BUZZER .........................................406
Removal and Installation ...................................... .406
BSW
PRECAUTION ............... ............................
407
PRECAUTIONS .............................................. ..407
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
407
Precaution for BSW System Service ....................407
SYSTEM DESCRIPTION ..........................408
COMPONENT PARTS .................................... ..408
Component Parts Location .................................. .408
Component Description ........................................409
SYSTEM ...........................................................410
System Description .............................................. .410
Fail-safe (ADAS Control Unit) ...............................413
Fail-safe (Side Radar) ...........................................414
OPERATION .....................................................415
Switch Name and Function .................................. .415
System Display and Warning ................................415
HANDLING PRECAUTION ............................ ..417
Precautions for Blind Spot Warning ..................... .417
DIAGNOSIS SYSTEM (ADAS CONTROL
UNIT) .................................................................
418
On Board Diagnosis Function .............................. .418
CONSULT-III Function (ICC/ADAS) .....................419
DIAGNOSIS SYSTEM (SIDE RADAR LH) .......429
CONSULT-III Function (SIDE RADAR LEFT) ...... .429
DIAGNOSIS SYSTEM (SIDE RADAR RH) ......431
CONSULT-III Function (SIDE RADAR RIGHT) ... .431
ECU DIAGNOSIS INFORMATION ............433
ADAS CONTROL UNIT .................................. ..433
Reference Value .................................................. .433
Fail-safe ................................................................438
DTC Inspection Priority Chart ...............................439
DTC Index .............................................................440
SIDE RADAR LH ............................................ ..444
Reference Value .................................................. .444
Fail-safe ................................................................444
DTC Inspection Priority Chart ...............................445
Revision: 2010 May2011 QX56

DAS-9
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DTC Index ...........................................................
..
445
SIDE RADAR RH .............................................446
Reference Value ................................................. ..446
Fail-safe ................................................................446
DTC Inspection Priority Chart ...............................447
DTC Index .............................................................447
WIRING DIAGRAM ....................................448
DRIVER ASSISTANCE SYSTEMS ................ ..448
Wiring Diagram ................................................... ..448
BASIC INSPECTION .................................463
DIAGNOSIS AND REPAIR WORK FLOW .... ..463
Work Flow ........................................................... ..463
PRE-INSPECTION FOR DIAGNOSIS ..............466
Inspection Procedure .......................................... ..466
ADDITIONAL SERVICE WHEN REPLACING
SIDE RADAR .................................................. ..
467
Description .......................................................... ..467
Work Procedure ....................................................467
ACTION TEST ..................................................468
Description .......................................................... ..468
Work Procedure ....................................................468
DTC/CIRCUIT DIAGNOSIS .......................470
C1A00 CONTROL UNIT ................................. ..470
DTC Logic ........................................................... ..470
Diagnosis Procedure .............................................470
C1A01 POWER SUPPLY CIRCUIT 1, C1A02
POWER SUPPLY CIRCUIT 2 ..........................
471
DTC Logic ........................................................... ..471
Diagnosis Procedure .............................................471
C1A03 VEHICLE SPEED SENSOR .................472
DTC Logic ........................................................... ..472
Diagnosis Procedure .............................................472
C1A15 GEAR POSITION .................................473
Description .......................................................... ..473
DTC Logic .............................................................473
Diagnosis Procedure .............................................473
C1A24 NP RANGE ...........................................475
DTC Logic ........................................................... ..475
Diagnosis Procedure .............................................475
C1A39 STEERING ANGLE SENSOR ..............477
DTC Logic ........................................................... ..477
Diagnosis Procedure .............................................477
C1B50 SIDE RADAR MALFUNCTION ............478
DTC LOGIC ......................................................... ..478
Diagnosis Procedure .............................................478
C1B51 BSW/BSI INDICATOR SHORT CIR-
CUIT ................................................................
479
DTC Logic ............................................................ ..479
Diagnosis Procedure .............................................479
C1B52 BSW/BSI INDICATOR OPEN CIR-
CUIT ................................................................
480
DTC Logic ..............................................................480
Diagnosis Procedure .............................................480
C1B53 SIDE RADAR RIGHT MALFUNCTION .482
DTC Logic ............................................................ ..482
Diagnosis Procedure .............................................482
C1B54 SIDE RADAR LEFT MALFUNCTION .483
DTC Logic ..............................................................483
Diagnosis Procedure .............................................483
C1B55 RADAR BLOCKAGE ..........................484
DTC Logic ..............................................................484
Diagnosis Procedure .............................................484
U1000 CAN COMM CIRCUIT .........................485
SIDE RADAR LH ................................................... ..485
SIDE RADAR LH : Description ..............................485
SIDE RADAR LH : DTC Logic ...............................485
SIDE RADAR LH : Diagnosis Procedure ...............485
SIDE RADAR RH ................................................... ..485
SIDE RADAR RH : Description .............................485
SIDE RADAR RH : DTC Logic ..............................486
SIDE RADAR RH : Diagnosis Procedure ..............486
ADAS CONTROL UNIT ......................................... ..486
ADAS CONTROL UNIT : Description ....................486
ADAS CONTROL UNIT : DTC Logic .....................486
ADAS CONTROL UNIT : Diagnosis Procedure ....486
U1010 CONTROL UNIT (CAN) .......................488
SIDE RADAR LH ................................................... ..488
SIDE RADAR LH : Description ..............................488
SIDE RADAR LH : DTC Logic ...............................488
SIDE RADAR LH : Diagnosis Procedure ...............488
SIDE RADAR RH ................................................... ..488
SIDE RADAR RH : Description .............................488
SIDE RADAR RH : DTC Logic ..............................488
SIDE RADAR RH : Diagnosis Procedure ..............488
ADAS CONTROL UNIT ......................................... ..488
ADAS CONTROL UNIT : Description ....................488
ADAS CONTROL UNIT : DTC Logic .....................489
ADAS CONTROL UNIT : Diagnosis Procedure ....489
U0104 ADAS CAN 1 .......................................490
DTC Logic ............................................................ ..490
Diagnosis Procedure .............................................490
U0121 VDC CAN 2 ..........................................491
DTC Logic ............................................................ ..491
Revision: 2010 May2011 QX56

DAS-336
< BASIC INSPECTION >[LDW & LDP]
ACTION TEST
ACTION TEST
DescriptionINFOID:0000000006223730
 Perform action test to verify the customer's concern.
 Perform action test and check the syst
em operation after system diagnosis.
WARNING:
Be careful of traffic conditions and safety ar ound the vehicle when performing road test.
CAUTION:
 Fully understand the following it ems well before the road test;
- Precautions: Refer to DAS-273, "
Precaution for LDW/LDP System Service".
- System description for LDW: Refer to DAS-277, "
LANE DEPARTURE WARNING (LDW) SYSTEM :
System Description".
- System description for LDP: Refer to DAS-280, "
LANE DEPARTURE PREVENTION (LDP) SYSTEM :
System Description".
- Handling precaution: Refer to DAS-288, "
Precautions for Lane Departure Warning/Lane Departure
Prevention".
Inspection ProcedureINFOID:0000000006223731
WARNING:
Be careful of traffic conditions and safety ar ound the vehicle when performing road test.
CAUTION:
 Fully understand the following it ems well before the road test;
- Precautions: Refer to DAS-273, "
Precaution for LDW/LDP System Service".
- System description for LDW: Refer to DAS-277, "
LANE DEPARTURE WARNING (LDW) SYSTEM :
System Description".
- System description for LDP: Refer to DAS-280, "
LANE DEPARTURE PREVENTION (LDP) SYSTEM :
System Description".
- Handling precaution: Refer to DAS-288, "
Precautions for Lane Departure Warning/Lane Departure
Prevention".
1.ACTION TEST FOR LDW
1. Drive the vehicle.
2. Turn warning systems switch ON (w arning systems ON indicator is ON).
NOTE:
LDP system is OFF.
3. Check the LDW operation according to the following table.
NOTE:
Vehicle condition/ Driver's operation Action Warning sys-
tems ON indi- cator Indication on the combination
meter Buzzer
Less than
Approx. 60 km/h (40 MPH) Close to lane marker No action ON OFF —
Approx. 70 km/h (45 MPH) or more Close to lane marker
Warning
 Buzzer sounds
 Warning lamp
blinks ON
Short contin-
uous beeps
 Close to lane marker
 Turn signal ON (Deviate side) No action ON OFF —
JPOIA0018GB
Revision: 2010 May2011 QX56

DAS-468
< BASIC INSPECTION >[BSW]
ACTION TEST
ACTION TEST
DescriptionINFOID:0000000006223878
Always perform the BSW system action test to check
that the system operates normally after replacing the
side radar LH/RH, or repairing any BSW system malfunction.
WARNING:
Be careful of traffic conditions and safety ar ound the vehicle when performing road test.
CAUTION:
Fully understand the following it ems well before the road test;
 Precautions: Refer to DAS-407, "
Precaution for BSW System Service".
 System description: Refer to DAS-410, "
System Description".
 Normal operating condition: Refer to DAS-522, "
Description".
Work ProcedureINFOID:0000000006223879
WARNING:
Be careful of traffic conditions and safety ar ound the vehicle when performing road test.
CAUTION:
Fully understand the following it ems well before the road test;
 Precautions: Refer to DAS-407, "
Precaution for BSW System Service".
 System description: Refer to DAS-410, "
System Description".
 Normal operating condition: Refer to DAS-522, "
Description".
1.BSW SYSTEM ACTION TEST
1. Drive the vehicle.
2. Turn warning systems switch ON (w arning systems ON indicator is ON).
3. Check BSW operation according to the following table.
Vehicle condition/ Driver's operation Action
Warning
systems ON indicator Vehicle speed
(Approx.)
[km/h (MPH)] Turn signal
condition Status of ve-
hicle detec- tion within detection
area Indication on the
BSW indicator Buzzer
OFF — — — OFF OFF
ON Less than ap-
prox.
29 (18) —— OFF OFF
Approx. 32 (20)
or more —
Ve h i c l e i s
absent OFF OFF
OFF Ve h i c l e i s
detected ON OFF
ON
(vehicle de-
tected direc- tion) Before turn
signal oper-
ates
Ve h i c l e i s detected Blink Short continuous beep
Ve h i c l e i s
detected af- ter turn sig-
nal operates Blink
OFF
JSOIA0251GBJSOIA0252GB
JSOIA0251GB
Revision: 2010 May2011 QX56

DLN-3
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U1000 CAN COMM CIRCUIT ......................... ....91
Description .......................................................... ....91
DTC Logic ...............................................................91
Diagnosis Procedure ...............................................91
U1010 CONTROL UNIT (CAN) ..........................92
Description .......................................................... ....92
DTC Logic ...............................................................92
Diagnosis Procedure ...............................................92
POWER SUPPLY AND GROUND CIRCUIT ......93
Description .......................................................... ....93
Diagnosis Procedure ...............................................93
4WD WARNING LAMP ......................................97
Component Function Check ................................ ....97
Diagnosis Procedure ...............................................97
4WD INDICATOR LAMP ....................................98
Component Function Check ................................ ....98
Diagnosis Procedure ...............................................98
SYMPTOM DIAGNOSIS ..............................99
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS . .............................................. ....
99
Description .......................................................... ....99
Diagnosis Procedure ...............................................99
4WD MODE DOES NOT CHANGE ..................100
Description .......................................................... ..100
Diagnosis Procedure .............................................100
4WD MODE INDICATOR LAMP CONTINUES
BLINKING .........................................................
101
Description .......................................................... ..101
Diagnosis Procedure .............................................101
4WD WARNING LAMP BLINKS QUICKLY .....102
Description .......................................................... ..102
4WD WARNING LAMP BLINKS SLOWLY .....103
Description .......................................................... ..103
Diagnosis Procedure .............................................103
INFORMATION DISPLAY IS NOT DIS-
PLAYED ...........................................................
104
Description .......................................................... ..104
Diagnosis Procedure .............................................104
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................
105
NVH Troubleshooting Chart ................................ ..105
PERIODIC MAINTENANCE .......................106
TRANSFER FLUID ......................................... ..106
Inspection ............................................................ ..106
Draining .................................................................106
Refilling .................................................................106
REMOVAL AND INSTALLATION .............107
TRANSFER CONTROL UNIT .........................107
Removal and Installation ..................................... ..107
4WD MODE SWITCH ......................................108
Removal and Installation .......................................108
FRONT OIL SEAL ...........................................109
Exploded View .......................................................109
Removal and Installation .......................................109
REAR OIL SEAL .............................................111
Exploded View .......................................................111
Removal and Installation .......................................111
Adjustment .............................................................112
TRANSFER CONTROL ACTUATOR .............114
Exploded View .......................................................114
Removal and Installation .......................................114
Inspection ..............................................................114
TRANSFER HI-LO POSITION SENSOR ........116
Exploded View .......................................................116
Removal and Installation .......................................116
Inspection ..............................................................116
TRANSFER ROTARY POSITION SENSOR ...117
Exploded View .......................................................117
Removal and Installation .......................................117
Inspection ..............................................................118
TRANSFER LOCK POSITION SENSOR ........119
Exploded View .......................................................119
Removal and Installation .......................................119
Inspection ..............................................................119
TRANSFER FLUID TEMPERATURE SEN-
SOR .................................................................
120
Exploded View .......................................................120
Removal and Installation .......................................120
Inspection ..............................................................120
UNIT REMOVAL AND INSTALLATION ....121
TRANSFER ASSEMBLY ................................121
Exploded View ..................................................... ..121
Removal and Installation .......................................121
INPUT OIL SEAL ............................................123
Exploded View .......................................................123
Removal and Installation .......................................123
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
124
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
124
General Specifications ......................................... ..124
FRONT PROPELLER SHAFT: 2F P15
PREPARATION ........ .................................
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PREPARATION ...............................................125
Revision: 2010 May2011 QX56

FRONT OIL SEALDLN-159
< REMOVAL AND INSTALLATION > [FRONT FINAL DRIVE: R180A]
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3. Apply anti-corrosion oil to the thread and seat of new drive pin- ion lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using flange wrench (commercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
4. Tighten drive pinion lock nut within the limits of specified torque so as to keep the pinion bearing preload within a standard val-
ues, using preload gauge (A) [SST: ST3127S000 (J-25765-A)].
CAUTION:
 Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
 If the preload torque exceeds the specified value, replace collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
5. Fit a dial indicator onto the companion flange face (inner side of the propeller shaft mounting bolt holes).
6. Rotate the companion flange to check for runout.
7. Fit a test indicator to the inner side of the companion flange (socket diameter).
8. Rotate the companion flange to check for runout.
9. If the runout value is outside the repair limit, follow the procedure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion gear by 90 ° step,
and search for the position where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible causes are be an
assembly malfunction of drive pinion and pinion bear ing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outsi de of the limit after the check and repair, replace companion flange.
10. Install front propeller shaft. Refer to DLN-129, "
Removal and Installation".
11. Install drive shaft. Refer to FAX-22, "
Removal and Installation".
12. Refill gear oil to the final drive and check oil level. Refer to DLN-155, "
Refilling".
13. Check the final drive for oil leakage. Refer to DLN-155, "
Inspection".
Total preload torque: A value
that add 0.1 – 0.4 N·m
(0.01 – 0.04 kg-m, 1 – 3 in-lb) to
the measured value when re-
moving.
PDIA1003E
Companion flange runout : Refer to DLN-185, "Com-
panion Flange Runout".
Companion flange runout : Refer to DLN-185, "
Com-
panion Flange Runout".
JSDIA0116ZZ
Revision: 2010 May2011 QX56