roof ISUZU AXIOM 2002 Service User Guide

8F±42BODY STRUCTURE
Rear Window Regulator, Glass and Glass Run
Parts Location
655R200009
Legend
(1) Glass Run
(2) Glass
(3) Division Bar
(4) Fixed Glass
(5) Window Regulator
(6) Outside Handle
(7) Door Lock Assembly
(8) Pull Box Bracket
(9) Speaker Spacer
(10) Speaker(11) Pull Box
(12) Door Trim Panel
(13) Courtesy Light
(14) Power Window Switch
(15) Inside Handle
(16) Inside Lock Bracket
(17) Inner Waist Seal
(18) Tweeter
(19) Waterproof Sheet
(20) Outer Waist Seal
(21) Rear Door Panel

8F±44BODY STRUCTURE
11. Remove the waterproof sheet (1).

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
651R200004
12. Remove the outer waist seal.

Remove the front side screw and pull the waist seal
upward.
13. Remove the window glass.

Operate the requlator (powe window switch) to
adjust the glass hight and expose the access hole.
Remove the 2 bolts fixing the bottom channel and
the requlator. Remove the galss.
651R200001
651RW007

Remove the fixed window glass (2) by removing the
screw from the top of the division bar (1) and the bolt
from the bottom of the division bar.
651R200002

8F±45 BODY STRUCTURE
14. Remove the window regulator.

Remove the 6 fixing bolts and pull the regulator out
from the lower hole of the door panel.
651R200003
15. Remove the glass run.

Pull the glass run from the door frame.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Check to see that the window regulator operates
smoothly and the glass opens and closes properly.
2. Install the waterproof sheet tightly against the door
panel.
3. Tighten the window regulator assembly fixing bolts to
the specified torque.
Torque : 6 N´m (52 lb in)

8F±46BODY STRUCTURE
Tailgate
Parts Location
681R200006
Legend
(1) Tailgate Assembly
(2) Tailgate Stay Assembly
(3) Rear Roof Trim Cover
(4) Tailgate Upper Cover Assembly
(5) Tailgate Hinge
(6) High Mount Stoplight
(7) Dove Tail
(8) Tailgate Lock Assembly
(9) Vent Grill(10) Tailgate Upper Center Trim Cover
(11) Tailgate Upper Side Trim Cover
(12) Tailgate Lower Trim Cover
(13) Tailgate Pull Box
(14) Clip
(15) Rear Wiper Motor Assembly
(16) Tailgate Panel Assembly
(17) Outside Handle
(18) Clip

8F±47 BODY STRUCTURE
Removal
1. Disconnect the battery ground cable.
2. Remove the rear roof trim cover.

Pry the six clip positions free from the body panel.
3. Remove the tailgate upper center trim cover.

Pry the four clip positions (1) free from the tailgate.
4. Remove the tailgate pull box.

Pry the tailgate pull box from the tailgate assembly.
5. Remove the three clips.
6. Remove the tailgate lower trim cover.

Pry the thirteen clip positions (1) free from the
tailgate.
7. Remove the tailgate upper side trim cover.

Pry the three clip positions (1) free from the tail gate
(RH/LH).
681R200007
8. Disconnect the high mount stoplight and rear
defogger and tailgate lock harness connectors.
9. Pull out the washer hose.
10. Remove the tailgate hinges (RH/LH).

Remove the two bolts.
11. Remove the tailgate stay assembly (RH/LH).

Remove the two bolts.
12. Remove the tailgate assembly.

Remove the tailgate assembly may require two
people.

Carefully remove the tailgate assembly not to
damage the hinge.
13. Remove the tailgate upper cover assemblies
(RH/LH).
14. Remove the dove tails (RH/LH).
15. Remove the vent grills (RH/LH).
16. Remove the high mount stoplight.
17. Remove the rear wiper arm.

Refer to
Rear Wiper Arm/Blade in Wiper/Washer
System section.
18. Remove the rear wiper motor assembly.19. Remove the tailgate lock assembly and outside
handle.

Refer to
Tailgate Lock in Security And Locks
section.
20. Remove the license plate garnish (1).

Remove the four screws (3) and the clip (2).
803R200010
21. Remove the license plate light.
22. Remove the tailgate harness.

8F±48BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. When installing the hinge to the body, exercise
special care not to damage the body paint surface.
2. Align the tailgate fitting to the body.

Check the roof and tailgate (1).
Clearance: 10.7 mm (0.42 in)
Height (step): ±2 mm (0.08 in)

Check the tailgate fitting to the rear quarter panel
(2), (4).
Clearance: 5.0 mm (0.196 in)
Height (step): Flush

Check the tailgate fitting to the rear bumper.
Clearance: 6.5 mm (0.26 in)
Adjust clearance with tailgate hinges. Adjust height
(step) by tapping on the tailgate lightly with a rubber
hammer.
610R200011

8H±2SECURITY AND LOCKS
Front Door Lock Assembly
Front Door Lock Assembly and Associated Parts
635R200008
Legend
(1) Door Mirror Cover
(2) Power Window Switch
(3) Door Trim Panel
(4) Inside Lock Bracket
(5) Inside Handle(6) Pull Box
(7) Pull Box Bracket
(8) Waterproof Sheet
(9) Door Lock Assembly
(10) Door Lock Cylinder
(11) Outside Handle
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the one fixing screw.
635R200004

SECURITY AND LOCKS8H±3
3. Remove the power window switch (1).

Pry the power window switch and remove the
connector.
635R200002
4. Remove the inside handle.

Open the screw corer (1) and remove the screw.

Disconnect the cable.
635R200003
5. Remove the door mirror cover.
6. Pull the door trim panel at the 8 clip positions (1).

Disconnect the courtesy light and tweeter harness
connectors.
635R200005
7. Remove the pull box bracket.
8. Remove the inside lock bracket.

Disconnect the cable.
9. Remove the waterproof sheet.

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
10. Raise the glass up to the uppermost position.
11. Remove the door lock assembly.

Disconnect the locking links and harness
connector.

Remove the 3 fixing Torx screws and bolt.
632R200001

SECURITY AND LOCKS8H±5
Front Outside Handle
Front Outside Handle and Associated Parts
635R200008
Legend
(1) Door Mirror Cover
(2) Power Window Switch
(3) Door Trim Panel
(4) Inside Lock Bracket
(5) Inside Handle(6) Pull Box
(7) Pull Box Bracket
(8) Waterproof Sheet
(9) Door Lock Assembly
(10) Door Locking Cylinder
(11) Outside Handle
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel.

Refer to
Front Door Lock Assembly in this section.
3. Remove the waterproof sheet.

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
4. Disconnect the locking links and remove the outside
handle.
5. Remove the fixing clip to remove the door lock
cylinder.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Be sure to install the door lock cylinder at a specified
angle to the outside handle.
2. Check for smooth outside handle and lock cylinder
operation.
3. Tighten the outside handle fixing bolts to the specified
torque.
Torque 7 N´m (61 Ib in)

8H±6SECURITY AND LOCKS
Rear Door Lock Assembly
Rear Door Lock Assembly and Associated Parts
655R200007
Legend
(1) Outside Handle
(2) Door Lock Assembly
(3) Pull Box Bracket
(4) Pull Box(5) Door Trim Panel
(6) Power Window Switch
(7) Inside Handle
(8) Inside Lock Bracket
(9) Waterproof Sheet
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the fixing screw.
655R200003