sensor ISUZU KB P190 2007 Workshop Repair Manual

9A-20 SUPPLEMENTAL RESTRAINT SYSTEM
Repairs And Inspections Required
After An Accident
If any SRS components are damaged, they must be
replaced. If SRS component mounting points are
damaged, they must be replaced.
• Never use SRS parts from another vehicle. This does not include remanufactured parts purchased
from an authorized dealer; they may be used fo
r
SRS repairs.
• Do not attempt to service the SRS control unit, the SRS coil assembly, or the air bag assembly.
Service of these items is by replacement only.
• Verify the part number of the replacement air bag assembly.

CAUTION: Never use the air bag assembly from
another vehicle or different model year air bag
assembly.
Use only a new air bag assembly matched to the
TFR/S which is being repaired.
CAUTION: Proper operation of the sensors and
supplemental restraint system (SRS) requires that
any repairs to the vehicle structure return it to the
original production configuration. Deployment
requires, at a minimum, replacement of the SRS
control unit, air bag assembly and dimensional
inspection of the steering column. Any visible
damage to the SRS control unit mounting bracket
(s) requires replacement, and the steering column
must be dimensionally inspected, whethe
r
deployment occurred or not.
Accident With Deployment – Component
Replacement And Inspections
Certain SRS components must be replaced or
inspected for damage after a frontal crash involving air
bag deployment. Those components are:
• Air bag assembly
• SRS control unit

CAUTION: Refer to “SRS control unit Replacement
Guidelines” below for important information on
SRS control unit replacement in both deployment
and non-deployment crashes.
• SRS coil assembly — Inspect wiring and connecto
r
for any signs of scorching, melting, or damage due
to excessive heat. Replace if damaged. Refer to
section “SRS Coil Assembly” in this manual.

Accident With or Without Deployment –
Component Inspection
Certain SRS system components and rotation parts
must be inspected after any crash, whether the air bag
has been deployed or not. Those components are:
• Steering column — Refer to Inspection Required “After an Accident” in this manual.
• Knee bolsters and mounting points — Inspect fo
r
any distortion, bending, cracking, or other damage.
• I/P steering column reinforcement plate — Inspect for any distortion, bending, cracking, or othe
r
damage.
• I/P braces — Inspect for any distortion, bending, cracking, or other damage.
• Seat belts and mounting points — Refer to “Seat Belts” in Section “Seat Belt” of this workshop
manual.

SRS Control Unit Replacement Guidelines
SRS control unit replacement policy requires
replacement of the SRS control unit after a crash
involving air bag deployment when the “SRS W arning
Lamp” turned “ON”, the “SRS Diagnosis” should be
done according to Section “Restraint Control System.”

Wiring Damage
If any SRS wire harness is damaged, it should be
replaced. Don't repair the SRS harness. It is
replacement only.

SRS Connector (Plastic Body And
Terminal Metal Pin) Damage
If any connector or terminal in the SRS wire harness
(except pigtails) is damaged, it should be replaced.

SRS Wire Pigtail Damage
If the wiring pigtail (a wire or wires attached directly to
the device, not by a connector) is damaged, the entire
component (with pigtail) must be replaced. Examples
of “pigtail” components are the driver air bag
assembly, the passenger air bag assembly, and the
SRS coil assembly.


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SUPPLEMENTAL RESTRAINT SYSTEM 9A-21
On–Vehicle Service
Service Precaution
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNECESSARY SRS
REPAIRS.
The SRS control unit in Driver–Passenger SRS can
maintain sufficient voltage to cause a deployment fo
r
up to 15 seconds after the ignition switch is turned
“OFF,” the battery is disconnected, or the fuse
powering the SRS control unit is removed.
Many of the service procedures require removal of the
“SRS” fuse, and disconnection of the air bag assembl
y
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected
from the deployment loop as noted in the “Disabling
the SRS” procedure that follows, service can begin
immediately without waiting for the 15 second time
period to expire.

Disabling The SRS
Removal
Turn the ignition switch to “LOCK” and remove the
key.
1. Remove the SRS fuse “SRS”, from the side of the driver’s side of the instrument panel fuse block o
r
disconnect the battery.
2. Disconnect the yellow connector at the base of the steering column.
3. Remove the glove box assembly, refer to “Passenger Air Bag Assembly Replacement” in
this manual.
4. Disconnect the yellow connector behind the glove box assembly.
CAUTION: With the “SRS” fuse removed and
ignition switched “ON”, the “SRS” warning lamp
will be “ON”. This is normal operation and does
not indicate an SRS malfunction.

Enabling The SRS
Installation
CAUTION: Never use the air bag assembly from
another vehicle or different model year air bag
assembly.
Use only a new air bag assembly matched to the
TFR/S which is being repaired.
Turn the ignition switch to “LOCK” and remove the
key.
1. Connect the yellow connector passenger air bag assembly.
2. Install the glove box assembly. Refer to “Passenger air bag assembly replacement” in this
manual.
3. Connect the yellow connector at the base of the steering column.
4. Install the “AIR BAG” fuse “SRS” to the side of the driver’s side of the instrument panel fuse block o
r
connect the battery.
Turn the ignition switch to “ON” and verify that the
“SRS” warning lamp flashes seven times and then
turns to “LOCK”. If it does not operate as described,
perform the “SRS Diagnostic System Check” in this
manual.

Handling / Installation / Diagnosis
1. The air bag assembly should not be subjected to temperatures above 65
°C (150°F).
2. The air bag assembly, and SRS control unit, should not be used if they have been dropped from
a height of 100 centimeters (3.28 feet) or more.
3. W hen the SRS control unit is replaced, it must be oriented with the arrow on the sensor pointing
toward the front of the vehicle. It is very important
for the SRS control unit to be located flat on the
mounting surface, parallel to the vehicle datum
line. It is important that the SRS control unit
mounting surface is free of any dirt or other foreign
material.
4. Do not apply power to the SRS unless all components are connected or a diagnostic chart
requests it, as this will set a diagnostic trouble
code.
5. The “SRS Diagnostic System Check” must be the starting point of any SRS diagnostics. The “SRS
Diagnostic System Check” will verify proper “SRS”
warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in
extended diagnostic time, incorrect diagnosis, and
incorrect parts replacement.


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SUPPLEMENTAL RESTRAINT SYSTEM 9A-35
SRS Control Unit
Service Precautions
WARNING: DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING THE SRS
CONTROL UNIT. NEVER STRIKE OR JAR THE SRS
CONTROL UNIT. UNDER SOME
CIRCUMSTANCES, IT COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL
INJURY OR IMPROPER OPERATION OF THE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS).
THE SRS CONTROL UNIT MOUNTING BRACKET
BOLTS MUST BE CAREFULLY TORQUED TO
ASSURE PROPER OPERATION. NEVER POWER
UP THE SRS WHEN THE SRS CONTROL UNIT IS
NOT RIGIDLY ATTACHED TO THE VEHICLE. THE
SRS CONTROL UNIT COULD BE ACTIVATED
WHEN POWERED WHILE NOT RIGIDLY
ATTACHED TO THE VEHICLE WHICH COULD
CAUSE DEPLOYMENT AND RESULT IN
PERSONAL INJURY.
WARNING: PROPER OPERATION OF THE SRS
CONTROL UNIT REQUIRES THE SRS CONTROL
UNIT TO BE RIGIDLY ATTACHED TO THE
VEHICLE STRUCTURE AND THAT THE ARROW
ON THE SENSOR BE POINTING TOWARD THE
FRONT OF THE VEHICLE.
The SRS control unit is specifically calibrated and is
keyed to the SRS control unit location SRS wiring
harness. Caution should be used to ensure prope
r
location of the SRS control unit. The keying of the
SRS control unit to its location and wiring harness
connectors should never be modified in the field.

Removal
1. Disable the SRS (Refer to “Disabling the SRS” in this section).
2. Remove the transmission knob (for M/T) and transfer lever knob.
3. Remove the front console assembly and disconnect the wiring harness connector.
4. Disconnect the SRS control unit harness connector.

5. Remove the three nuts which are fixing the SRS
control unit.
And remove the SRS control unit.


RTW 79ASH000401
Legend
(1) SRS control unit
(2) SRS Harness


Installation
1. Install the SRS control unit on the bracket and
fixing nuts and tighten the fixing nuts to the
specified torque.
Torque: 7 ±
±±
±
2 N ⋅
⋅⋅
⋅
m (0.7 ±
±±
±
0.2 kgf ⋅
⋅⋅
⋅
m/61 lb in)
2. Connect the SRS control unit harness connector.
3. Install the front console.
4. Install the transmission knob (for M/T) and transfe
r
lever knob.



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9A1-62 RESTRAINT CONTROL SYSTEM

DTC B0051 (Flash Code 51) Air Bag Squib Circuit Activated (Crash)



RTW 79ALF000301

Circuit Description
The SRS control unit contains a sensor which converts
vehicle velocity changes to an electrical signal. The
electrical signal generated is processed by the SRS
control unit and then compared to a value stored in
memory. W hen the generated signal exceeds the
stored value, the SRS control unit will cause current to
flow through the air bag assembly deploying the ai
r
bags and causing DTC B0051 to set.

DTC Will Set When
The SRS control unit detects a frontal crash, up to 30
degrees off the centerline of the vehicle, of sufficient
force to warrant deployment of the air bags.

Action Taken

SRS control unit turns “ON” the “SRS” warning lamp
and records “Crash Data”, and sets a diagnostic trouble
code.

DTC Will Clear When
The SRS control unit is replaced.

DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2. If the air bag assembly(s) has not deployed, DTC
B0051 may have been falsely set.
3. If DTC B0051 has set with no signs of frontal impact,
the diagnostic trouble code has been falsely set.

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ISUZU KB P190 2007

RESTRAINT CONTROL SYSTEM 9A1-75

DTC B0071 (Flash Code 71) SRS Control Unit Internal Fault



RTW 79ALF000301
Circuit Description
DTC B0071 is an indication of a potential internal SRS
control unit malfunction and will set if any of the
following conditions are detected:
1) Microprocessor energy reverse time failure.
2) EEPROM read / write failure.
3) ROM check sum.
4) Calibration check sum fault.
5) Inflators reserve voltage low.
6) Inflators electronic sensor active signal not detected during commanded deployment.
7) QSDD (High-side/Low-side) FET failure.
8) Frontal accelerometer failure.
9) Phase lock loop lost lock.
10) QSDD communication fault.
DTC Will Set When
Any of the above indicated malfunctions are detected by
the SRS control unit. The malfunctions described
above are tested mainly during “Continuous Monitoring”
and some are run each ignition cycle.

Action Taken
SRS control unit turns “ON” the “SRS” warning lamp
and sets a diagnostic trouble code.

DTC Will Clear When
The SRS control unit is replaced.


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11A-10 IMMOBILIZER SYSTEM (C24SE, 4JA1-T)
Pin-outs; For Electronic Control Engine (C24SE)
RUW 38HSF000201


No. Pin Function
A-1 Antenna coil positive
A-2

A-3 Antenna coil negative
B-1 Starter Relay
B-2 Ground
B-3 Voltage from ignition switch ON
B-4 Back up voltage supply
B-5 To Tech-2
B-6 Vehicle speed sensor
B-7 Communication: carry on line from ECM to ICU (Check engine lamp)
B-8 Communication: carry on line from ICU to ECM (Communication line W)


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ANTITHEFT SYSTEM 11B-35
Tech-2 Data List
No. Data List Units
1 Battery Voltage V
2 ‘KEY-IN’ Status ON/OFF
3 CDLS-Motor Voltage (Central Door Locking System) V
4 Accident Sensor (Crash Sensor) Active/Inactive
5 Remote Key Active/Inactive
6 Remote-Key Detected Remote Key No.
7 Key Function Detected Lock/Unlock
8 Prev. Detected Remote-Key (Previously) Remote Key No.
9 Previously Key Function Lock/Unlock
10 Remote-Key 1 Status In Range/Not Programmed
11 Remote-Key 2 Status In Range/Not Programmed
12 Remote-Key 3 Status In Range/Not Programmed
13 Remote-Key 4 Status In Range/Not Programmed
14 Remote-Key 5 Status In Range/Not Programmed
15 Front Door Unlock Switch Active/Inactive
16 Front Door Lock Switch Active/Inactive
17 Front Door Lock Status Active/Inactive
18 Auto Door Unlock Switch Active/Inactive
19 Auto Door Lock Switch Active/Inactive
20 Auto Door Lock Status Active/Inactive
21 Trunk Signal Switch *Not used Open/Closed
22 Doorknob Switch Open/Closed
23 Doorknob Status Lock/Unlock
24 Trunk Doorknob Switch *Not used Open/Closed
25 Trunk Doorknob Status *Not used Lock/Unlock
26 Driver Door Switch Open/Closed
27 Driver Door Status Open/Closed
28 All Door Switch Open/Closed
29 All Door Status Open/Closed
30 Door lock Tamper Switches Open/Closed
31 Engine Hood Switch Open/Closed
32 Engine Hood Status Open/Closed
33 Trunk Switch *Not used Open/Closed
34 Trunk Status *Not used Open/Closed
35 Pane Breakage Connected *Not used Yes/No
36 Pane Breakage Status *Not used Disabled/Abled
37 CDLS-Motor Current (Central Door Locking System) A
38 CDLS-Motor Unlock (Central Door Locking System) V
39 CDLS-Motor Lock (Central Door Locking System) V
40 Overflow Protection Active/Inactive
41 Turn Signal Active/Inactive
42 Horn Connected Yes/No
43 Horn Signal Active/Inactive
44 Theft LED ON/OFF
45 CDLS-Status (Central Door Locking System) Lock/Unlock
46 Selftest Request Active/Inactive
47 Last Use —
48 Theft Status Disabled/Abled
49 Alarm Status Active/Inactive
50 Security Wait Time Active/Inactive

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