ignition ISUZU KB P190 2007 Workshop Repair Manual

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-89

Step Action Value(s) YES NO
8 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? —
Go to Step 2 Go to Step 9
9 Observe the stored information, Capture info with a
scan tool.

Are there any DTCs that you have not diagnosed? —
Go to
Diagnostic
Trouble Code (DTC) List Verify repair

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ISUZU KB P190 2007

7A2-90 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

DTC P0962 or P0963 (Flash Code 35)




RTW 77ALF001501

Circuit Description
The pressure control solenoid is a PW M duty control
solenoid located in the valve body.
The pressure control solenoid is a TCM-controled
device used to regulate transmission throttle pressure
by energizing current from the TCM.
Condition For Running The DTC
All of the following conditions are met.
(1) All of the following conditions are met for 2 seconds or more continuously.
• The supply voltage is more than 10.2 volts and
less than 15.5 volts.
(2) Not emergency mode.
(3) All of the following conditions are met. • Device Control is not operating.
• Disable Normal Communication Service is
receiving enable.
• DTC Clear is not operating.
Condition For Setting The DTC
(1) All of the following conditions are met for 12.5
seconds or more continuously. (DTC P0962)
• 1 second or more passed after ignition short
failure detection condition is met or ignition short
failure is never detected after ignition “ON”.

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-91

• Feedback current value is less than 92 mA
(2)
All of the following conditions are met for 0.5
seconds or more continuously. (DTC P0963)
• 1 second or more passed after open failure
detection condition is met or open failure is not
detected after ignition “ON”.
• Feedback current value is more than 1357 mA.
Action Taken When The DTC Sets
• No squat control.
• No line pressure reduction control at gear change.
• No lock-up control.
• No slope control.
• No torque reduction control.
• No line pressure reduction control at garage.
• Line pressure FULL output.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• No pressure control solenoid Feedback stuck failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
Circuit/System Testing DTC P0962 or P0963

Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Record scan tool data.
4. Operate the vehicle within scan tool data.

Does a scan tool indicate DTC P0962 or P0963? — Go to
Step 3 Refer to
Diagnostic Aids
3 Measure the resistance of pressure control solenoid.
1. Turn “OFF” the ignition.
2. Disconnect the automatic transmission connector.
3. Measure the resistance between automatic
transmission terminal E54-2 and automatic
transmission terminal E54-6.

Is the resistance specified value? 5 to 5.6Ω at
20 °C (68 °F) Go to
Step 4 Go to Step 7

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ISUZU KB P190 2007

7A2-92 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Step Action Value(s) YES NO
4 Measure the resistance of wire between terminal C94-
2 and terminal C94-4
1. Turn “OFF” the ignition.
2. Connect the automatic transmission connector.
3. Disconnect the TCM connector.
4. Measure the resistance between terminal C94-2
and terminal C94-4.

Is the resistance specified value? 5 to 5.6Ω at
20 °C (68 °F) Go to
Step 6 Go to Step 5
5 Repair or Replace the wire between terminals C94-2,
4 and terminals E54-6, 2.

Is the action complete? — Go to
Step 9 —
6 Observe the PCS Actual Current data on a scan tool
data.
1. Turn “ON” the ignition.

Does the scan tool indicate is specified value? About
1000mA Go to
Step 9 Go to Step 8
7 Replace the pressure control solenoid.

Is the action complete? — Go to
Step 9 —
8 Replace the TCM.
Important: The replacement TCM must be
programmed (Refer to SPS for procedure).

Is the action complete? — Go to
Step 9 —
9 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? —
Go to Step 2 Go to Step 10
10 Observe the stored information, Capture info with a
scan tool.

Are there any DTCs that you have not diagnosed? —
Go to
Diagnostic
Trouble Code (DTC) List Verify repair


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ISUZU KB P190 2007

7A2-94 TRANSMISSION CONTROL SYSTEM (AW30–40LE)


Condition For Setting The DTC
The TCM detects following conditions for 0.5 seconds
continuously at shifting.
• Voltage at connector pin is 0V when solenoid is “ON”.
(DTC P0973)
• Voltage at connector pin is ignition voltage when
solenoid is “OFF”. (DTC P0974)
Action Taken When The DTC Sets
• No L-up control.
• No line pressure reduction control at gear change.
• No torque reduction control.
• No squat control.
• No slope control.
• No line pressure reduction control at garage.
• No input revolution sensor failure detection.
• No shift solenoid failure detection.
• No L-up solenoid failure detection.
• Change to emergency mode.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.

Circuit/System Testing DTC P0973 or P0974

Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Start the engine.
3. Depress the brake pedal and place the select lever in D position.
4. Press the 3rd start switch. (Turn the 3rd start switch “ON”.)
5. Press the 3rd start switch again. (Turn the 3rd start switch “OFF”.)

Does a scan tool indicate DTC P0973 or P0974? — Go to
Step 3 Refer to
Diagnostic Aids
3 1. Turn “ON” the ignition with the engine “ON”.
2. Place the selector lever in the “P” position.
3. Measure the voltage between terminal C94-16 and terminal C94-1 (GND) on the TCM pigtail
connector by 5-8840-0285-0 DMM.

Is the voltage specified value? 8∼16V Go to
Step 4 Go to Step 10

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-95

Step Action Value(s) YES NO
4 1. Turn “OFF” the ignition.
2. Disconnect the TCM connector (C-94).
3. Turn “ON” the ignition.
4. Measure the voltage between terminal C94-16 and terminal C94-1 by 5-8840-0285-0 DMM.

Is the voltage specified value? 0V Go to
Step 5 Go to Step 7
5 1. Turn “OFF” the ignition.
2. Measure the resistance between terminal C94-16
and body ground by 5-8840-0285-0 DMM.

Is the resistance specified value? 11
∼15 Ω Go to Step 9 Go to Step 6
6 1. Disconnect the automatic transmission connector
(E-54).
2. Measure the resistance between terminal E54-4
and body ground by 5-8840-0285-0 DMM.

Is the resistance specified value? 11
∼15 Ω Go to Step 7 Go to Step 8
7 1. Check for open or short in the wire between
terminal C94-16 and terminal E54-4.
2. Repair or replace the wire between terminal C94-
16 and terminal E54-4.

Is the action complete? — Go to
Step 11 —
8 Replace the S1 solenoid.

Is the action complete? — Go to
Step 11 —
9 1. Clear the DTC.
2. Perform the test-driving.
3. Check the DTC.

W as DTC P0973 or P0974 stored? — Go to
Step 10 Refer to
Diagnostic Aids
10 Replace the TCM.
Important: The replacement TCM must be
programmed (Refer to SPS for procedure).

Is the action complete? — Go to
Step 11 —
11 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? —
Go to Step 2 Go to Step 12

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ISUZU KB P190 2007

7A2-98 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Condition For Setting The DTC
The TCM detects following conditions for 0.5 seconds
continuously at shifting.
• Voltage at connector pin is 0V when solenoid is “ON”.
(DTC P0976)
• Voltage at connector pin is ignition voltage when
solenoid is “OFF”. (DTC P0977)
Action Taken When The DTC Sets
• No L-up control.
• No line pressure reduction control at gear change.
• No torque reduction control.
• No squat control.
• No slope control (keep mode).
• No line pressure reduction control at garage.
• No input revolution sensor failure detection.
• No shift solenoid failure detection.
• No L-up solenoid failure detection.
• Change to emergency mode.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.

Circuit/System Testing DTC P0976 or P0977

Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Start the engine.
3. Depress the brake pedal and place the select lever in D position.
4. Press the 3rd start switch. (Turn the 3rd start switch “ON”.)
5. Press the 3rd start switch again. (Turn the 3rd start switch “OFF”.)

Does a scan tool indicate DTC P0976 or P0977? — Go to
Step 3 Refer to
Diagnostic Aids
3 1. Turn “ON” the ignition with the engine “ON”.
2. Place the selector lever in the “P” position.
3. Measure the voltage between terminal C94-15 and terminal C94-1 on the TCM pigtail connector by 5-
8840-0285-0 DMM.

Is the voltage specified value? 8∼16V Go to
Step 4 Go to Step 5

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-99

Step Action Value(s) YES NO
4 1. Turn “OFF” the ignition.
2. Disconnect the TCM connector (C-94).
3. Turn “ON” the ignition.
4. Measure the voltage between terminal C94-15 and
terminal C94-1 by 5-8840-0285-0 DMM.

Is the voltage specified value? 8
∼16V Go to Step 7 Go to Step 10
5 1. Turn “OFF” the ignition.
2. Measure the resistance between terminal C94-15
and body ground by 5-8840-0285-0 DMM.

Is the resistance specified value? 11
∼15 Ω Go to Step 9 Go to Step 6
6 1. Disconnect the automatic transmission connector
(E-54).
2. Measure the resistance between terminal E54-8
and body ground by 5-8840-0285-0 DMM.

Is the resistance specified value? 11
∼15 Ω Go to Step 7 Go to Step 8
7 1. Check for open or short in the wire between
terminal C94-15 and terminal E54-8.
2. Repair or replace the wire between terminal C94-
15 and terminal E54-8.

Is the action complete? — Go to
Step 11 —
8 Replace the S2 solenoid.

Is the action complete? — Go to
Step 11 —
9 1. Clear the DTC.
2. Perform the test-driving.
3. Check the DTC.

W as DTC P0976 or P0977 stored? — Go to
Step 10 Refer to
Diagnostic Aids
10 Replace the TCM.
Important: The replacement TCM must be
programmed (Refer to SPS for procedure).

Is the action complete? — Go to
Step 11 —

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ISUZU KB P190 2007

7A2-100 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Step Action Value(s) YES NO
11 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? —
Go to Step 2 Go to Step 12
12 Observe the stored information, Capture info with a
scan tool.

Are there any DTCs that you have not diagnosed? —
Go to
Diagnostic
Trouble Code (DTC) List Verify repair


BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-101

DTC P1790 (Flash Code 61)
Description
The electrically erasable programable read only
memory (EEPROM) is a permanent memory chip that is
physically solenoid within the TCM. The EEPROM
contans the program and the calibration information that
the TCM needs to control powertrain operation.
Unlike the PROM used in past applications, the
EEPROM is not replaceable. If the TCM is replaced, the
new TCM will need to be programmed. Equipment
containing the correct program and calibration for the
vehicle is required to program the TCM.
Condition For Running The DTC
ROM check sum calculation is completed.
Condition For Setting The DTC
Following condition is met twice since ignition “ON”.
• ROM check sum calculation result/check sum value saved in ROM.
Action Taken When The DTC Sets
• Change to emergency mode.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.5 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.


BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007