FLASH CODE ISUZU KB P190 2007 Workshop Repair Manual

RESTRAINT CONTROL SYSTEM 9A1-73

DTC B0063 (Flash Code 63) Battery Voltage Too Low



RTW 79ALF000301

Circuit Description
W hen the ignition switch is turned “ON", the SRS
control unit judge to "Ignition 1" voltage is normal or not.

DTC Will Set When
The "Ignition 1" voltage is below 7.2V.

Action Taken
The SRS control unit turns “ON” the “SRS” warning
lamp and sets a diagnostic trouble code.

DTC Will Clear When
The “Ignition 1" voltage comes to above 10.6V.

DTC Chart Test Description
Number(s) below refer to circled number(s) on the
diagnostic chart.
4. This test determines whether the malfunction is in the “Ignition 1” circuit.
5. This test determines whether the malfunction is in the “Ignition 1” circuit.



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ISUZU KB P190 2007

9A1-74 RESTRAINT CONTROL SYSTEM

DTC B0063 (Flash Code 63) Battery Voltage Too Low

Step Action Yes No
1 W as the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System Check”
2 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS control unit.
3. Ignition switch “ON”.
4. Measure voltage on SRS control unit harness connector from terminal “1” to terminal “3” (ground).
Is voltage on terminal “1” above 10.6V? Go to Step 5 Go to Step 3
3

1. Ignition switch is at “LOCK”.
2. Remove and inspect “SRS” fuse to the “Ignition 1”.
Is fuse good? Go to Step 4 Replace the "SRS"
fuse.
Go to Step 6
4
1. Ignition switch is at “LOCK”.
2. Measure resistance from "SRS" fusel to SRS control unit
harness connector terminal “1”.
Is resistance 5.0 ohms or less? Inspect the
Charging System. Refer to the
"Engine Electrical" section.
Go to Step 6 Replace the SRS
harness.
Go to Step 6
5
1. Remove the "SRS" fuse.
2. Measure the resistance on the SRS control unit harness connector as follow.
z From terminals "1" to "3" and "23" (ground) (without the
pretensioner)
z From terminals "1" to "3" and "15" (ground) (with the
pretensioner and the passenger air bag)
z From terminals "1" to "3", "12" and "15" (ground) (with
the pretensioner and without the passenger air bag)
Does 5-8840-0366-0 display “OL” (Infinite)? Ignition switch is at
“LOCK”.
Replace the SRS control unit.
Go to Step 6 Replace SRS
Harness.
Go to Step 6
6 1. Reconnect all the components and ensure all components
are properly mounted.
2. Clear diagnostic trouble codes.
Is this step finished? Go to the “SRS
Diagnostic system Check” ―



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ISUZU KB P190 2007

RESTRAINT CONTROL SYSTEM 9A1-75

DTC B0071 (Flash Code 71) SRS Control Unit Internal Fault



RTW 79ALF000301
Circuit Description
DTC B0071 is an indication of a potential internal SRS
control unit malfunction and will set if any of the
following conditions are detected:
1) Microprocessor energy reverse time failure.
2) EEPROM read / write failure.
3) ROM check sum.
4) Calibration check sum fault.
5) Inflators reserve voltage low.
6) Inflators electronic sensor active signal not detected during commanded deployment.
7) QSDD (High-side/Low-side) FET failure.
8) Frontal accelerometer failure.
9) Phase lock loop lost lock.
10) QSDD communication fault.
DTC Will Set When
Any of the above indicated malfunctions are detected by
the SRS control unit. The malfunctions described
above are tested mainly during “Continuous Monitoring”
and some are run each ignition cycle.

Action Taken
SRS control unit turns “ON” the “SRS” warning lamp
and sets a diagnostic trouble code.

DTC Will Clear When
The SRS control unit is replaced.


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9A1-76 RESTRAINT CONTROL SYSTEM

DTC B0071 (Flash Code 71) SRS Control Unit Internal Fault
WARNING: DURING SERVICE PROCEDURES. BE VERY CAREFUL WHEN HANDLING A SRS CONTROL UNIT.
NEVER STRIKE OR JAR THE SRS CONTROL UNIT. NEVER POWER UP THE SRS WHEN THE SRS CONTROL
UNIT IS NOT RIGIDLY ATTACHED TO THE VEHICLE. ALL SRS CONTROL UNIT AND MOUNTING BRACKET
FASTENERS MUST BE CAREFULLY TORQUED AND THE ARROW MUST BE POINTING TOWARD THE FRONT
OF THE VEHICLE TO ENSURE PROPER OPERATION OF THE SRS. THE SRS CONTROL UNIT COULD BE
ACTIVATED WHEN POWERED WHILE NOT RIGIDLY ATTACHED TO THE VEHICLE WHICH COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY.
CAUTION: If DTC B0071 can not be cleared by Tech2, it is necessary to replace the SRS control unit.

Step Action Yes No
1 W as the “SRS Diagnostic System Check” performed?
Ignition switch
“LOCK”.
Replace SRS control unit.
Repeat the “SRS
Diagnostic System Check” Go to the “SRS
Diagnostic System Check”



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IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-5
What happens without proper transponder
operation?
One of the function of transponder is to deactivate or
activate starter function. lf the proper transponder is not
used, starter cannot be operated. Because starter rela
y
stays off, cranking engine is not possible.
After the starter relay is activated, transponder signal
triggers to let lCU calculate by transponder address
signal and immobilizer algorithm.
W hen the result matches with necessary condition, it
makes injector power source be activated.
If transponder does not send correct signal, lCU and
ECM do not activate injector system on.
Therefore the vehicle cannot be operated.
No proper transponder is available, what
should be done for the system?
W hen any proper transponder is not available, a new
transponder should be programmed. Up to 5
transponders can be provided with a scan tool (Tech-2)
and by proper procedure.
In addition to the absence of proper transponder, it ma
y
happen particular secret code to the particular vehicle is
missing. ln this case, the secret code must be provided
by your organization.
Otherwise transponder cannot be programmed in an
y
way.
lf the essential for a scan tool (Tech-2) for programming
and proper software for Tech-2 are not available, there
is no permanent way to fix system. Temporary replace
with new ECM, new ICU and new transponder without
any secret code can make the system be deactivated,
but it does not last long. Such a replacement does not
solve any condition. Even after replacement, the system
is activated automatically in short time and then no
operation of the vehicle can be made in any way.
Tech-2 should be provided in your organization.
Caution to the operation
lf an attempt is made to start the engine while the
immobilizer system is activated, the check engine lamp
flashes and the engine will not start.
Summary of operation
Switch on: Set the ignition and starter switch to OFF.
(Activate)
Switch off: Set the ignition and starter switch to ON b
y
using the transponder key. (Deactivate)

What your organization should provide for
your customer

•
••
•
Car Pass
For a new owner, your dealership must hand Car Pass
card, which has identification numbers of new owner's
vehicle immobilizer system. This information is ver
y
important in case of repair or lost of transponder.
The followings are necessary items provided by you
r
responsibility.
1) Car pass with identification for a new owner
2) Blank car pass card when it is for reissue
3) Instruction to dealers how to use car pass card
•
••
•
Security code management
Your organization must keep security codes for all
vehicles as confidential data. Once the security codes
are lost, anybody who have the security code can
access immobilizer system. Your organization has
responsibility of any missing vehicles caused by stolen
security code.
•
••
•
Essential tool (Scan tool : Tech-2)
Your dealership must have Tech-2, and Tech-2 updated
software for immobilizer system.



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ISUZU KB P190 2007

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-13
Immobilizer coil (Antenna)
Immobilizer coil is install in order that ICU may check
the security code memorized by the transponder (key).

RUW 38HSH000301
Transponder (Key)
Transponder is installed in the inside of a key.
Transponder has memorized the security code of a
immobilizer system.

LTW 3BASH000101

Legend
(1) Transponder (Key)



Check engine lamp

Check engine lamp displays failure or a system
operation of a immobilizer system by flash of a lamp.




RTW 76ESH004001
Engine control module (ECM)
ECM will stop engine, if it communicates with ICU and
abnormalities are detected by a key and the immobilize
r
system.









RTW 7BASH000601

Legend
(1) ECM (C24SE engine)




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ISUZU KB P190 2007

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-17
lmportant information on Programming
Security code
The security code protects the immobilizer control unit
against unauthorized programming and data access
from Tech-2. The security code consists of a 4 digit
code number and is programmed into the immobilize
r
control unit and Engine Control Module (ECM).
New control units are not programmed with a securit
y
code.
If the control units are replaced, the security code
entered in the car pass, transponder lD, etc.
Must be programmed into the new control unit with
Tech-2.
The security code can only be programmed with Tech-2
once and must therefore be performed with great care.
Once programmed, the security code cannot be
overwritten. An already used immobilizer can be reused
in a different car by initializing the immobilizer. After that
you can program the security code again. For initializing
command you need the current security code.
If the immobilizer control unit is returned, always
enclosed the security code that is allocated to that
control unit. If this is not done, we can not process the
case and the warranty will not be recognized.
Entering a code
If the Tech-2 display requests that the
• security code
• mechanical key number
• Vehicle Identification No.
be entered, process as follows;
To input a digit you need to use the up and down
buttons of the Tech-2. By using the numeric buttons the
according digit will be displayed at the current position
and the cursor will move to the next position.
For letters you need to use the up and down buttons o
f
the Tech-2. The up and down key might be used for
digits as well. By using the up and down buttons the
displayed digit or letter will be increased or decreased.
To move to the next position you need to use the move-
to-right-button.
W ith the two buttons, move-to-right and move-to-left
you can select the position of number you want to
change.
This will allow you to correct a wrong number.
After the number is completed you need to press the
Enter button to accept the number. Correction is now no
longer possible.
Use the OKAY soft key to program the number and the
NOT OKAY soft key to abort the programming.
Transponder (Key)

•
••
•
If a transponder key is lost:
If a transponder key is lost, all transponder keys in the
immobilizer control system must be erased.
Transponder keys can be ordered via the "Your prope
r
organization name such as part and accessory
department" as previously by providing the mechanical
key number.
The mechanical key number is provided on the car pass
card.
Thereafter, existing and new transponder keys are
programmed consecutively using Tech-2. The vehicle
can then no longer be started using lost key.
•
••
•
5 transponder keys can be provided:
Each transponder has different Identifications. If a
customer wants more than 2 transponder keys,
maximum 5 transponder keys can be provided b
y
additional programming by Tech-2.
•
••
•
lf a new ignition key with different mechanical key
number needs to be installed:
If installation of an ignition lock with a different
mechanism key number is necessary (an ignition lock
which belongs to the mechanical key number has to be
ordered first), all transponder keys must first be erased
and the two transponder keys which belong to the
ignition lock that is now installed must be programmed.
The new mechanical key number must be programmed
now into the immobilizer. The mechanical key numbe
r
in the car pass is to be changed as well.
Important:
After successful programming, the engine control can
only be used for vehicles with immobilizer and
transponder.
Faults that occur in connection with the immobilize
r
control unit are recognized by the engine control unit
and as long as "IMMOBILOZER" is not programmed,
are indicated by a flashing of the check engine lamp.
If the immobilizer and engine control unit are replaced
at the same time, the immobilizer control unit must be
programmed first before the "IMMOBILIZER" function in
the engine control unit can be activated.

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ISUZU KB P190 2007

11A-20 IMMOBILIZER SYSTEM (C24SE, 4JA1-T)
5. W hen reset is completed, the following screen
shows up.

060R200278

Reset Engine Control Module (Reset ECM)
1. Select "Body" and "Immobilizer".
2. Select "Additional Function" and "Reset Engine
Control Module".
3. The following screen shows up.

060R200289

4. Confirm the following screen shows up.
5. Input the security code, then press the soft key o
f
"Not Okay" or "Okay".
6. The following screen shows up.


7. Programming is completed.

060R200278

8. W hen the procedure is completed waits 10
seconds and then turn the Key on.
The fail lamp begins to flash.
9. Turn the ignition on, then engine dose not run.
10. Reset is completed.
Erase transponder key
1. Select "Body" and "Immobilizer".
2. Select "Additional Function” and "Erase Transponder-Keys".
3. See immobilizer status on Tech-2 screen and type security code. If the status dose not allow the
programming, only immobilizer status is displayed.
4. See illustration of caution.




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ISUZU KB P190 2007

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-27
Diagnostic procedure
• Once the cause of DTC is repaired or gone,
engine can be operated normally, and present
DTC becomes history code.
• History code is canceled by no repeat failure on 25
consequence ignition key on afterward.
• History code cannot be canceled by batter
y
connector disconnected.
Clearing Diagnostic Trouble Codes
IMPORTANT: Do not clear DTCs unless directed to do
so by the service information provided for each
diagnostic procedure. W hen DTCs are cleared, the
Failure Record data which may help diagnose an
intermittent fault will also be erased from memory.
Verifying Vehicle Repair
Verification of vehicle repair will be more
comprehensive for vehicles with immobilizer system
diagnostic. Following a repair, the technician should
perform the following steps:
1. Review and record the Fail Records for the DTC
which has been diagnosed.
2. Clear DTC(s).
3. Operate the vehicle within conditions noted in the
Fail Records.
4. Monitor the DTC status information for the DTC
which has been diagnosed until the diagnostic test
associated with that DTC runs.
Following these steps are very important in verifying
repairs on immobilizer systems. Failure to follow these
steps could result in unnecessary repairs.
Diagnostic Aids

Check the condition for system parts.
• Installation condition, poor connection, damage,
system parts malfunction. Harness, Fuse, Relay,
Immobilizer coil (antenna), Key, Meter, Immobilize
r
control unit (ICU), Engine control module (ECM).
NOTE: Breakage of immobilizer fuse does not operate
immobilizer system. Check engine lamp flashes at this
time.

Check the Electro-Magnetic Interference (EMI)
• Location of vehicle check
Move the vehicle to a new location and perform
the check again.
• Non-OEM Parts.
Switch is "OFF" or remove the Non-OEM parts and
perform the check again.
• Other
Remove the accessory and another key from key.

Check the other items.
• Battery voltage is low.
• Immobilizer programming functions.
Must be programmed immobilizer system.
• Registration for security code, immobilizer control
unit parts number.
• Key switch operation.
Immobilizer system may detect a history DTC b
y
the timing of ON-OFF of a key switch.
• Active the immobilizer system.
• Keyless entry system is malfunction.
• Anti theft system is malfunction.

Check the operation
Check the operation "Lock / unlock" by using transmitte
r
(key) on the vehicle.


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ISUZU KB P190 2007

ANTITHEFT SYSTEM 11B-1
SECTION 11B
ANTITHEFT SYSTEM
TABLE OF CONTENTS


Service Precaution .................................................. 11B- 2
General Description ................................................ 11B- 2
Diagrams And Schematics ................................. 11B- 5 System W iring Diagrams ................................ 11B- 5
Parts Location ................................................. 11B- 6
Circuit Diagram ..............................................11B-10
Antitheft control unit (A) ...................................11B-24
Pin-outs ...........................................................11B-24
Pin-Assignment ...............................................11B-25
lmportant information on Programming..............11B-26
Tech-2 Scan Tool ...............................................11B-27 Operating Procedure .......................................11B-27
Menu ...............................................................11B-28
DTC .................................................................11B-28
Clear DTC Information ....................................11B-28
Tech-2 Data Display........................................11B-28
Actuator Test ...................................................11B-28
Programming...................................................11B-30
Tech-2 Data List ..............................................11B-35
Diagnosis............................................................11B-36 Diagnostic procedure ......................................11B-36
Clearing Diagnostic Trouble Codes ................11B-36
Verifying Vehicle Repair ..................................11B-36
Diagnostic Aids................................................11B-36
Diagnostic Trouble Code (DTC) list
For Antitheft.....................................................11B-37
Antitheft System Check ...................................11B-38
No Antitheft Lamp ...........................................11B-39
DTC13 Security code not yet programmed .....11B-40
DTC14 No remote key programmed ...............11B-41
DTC16 Door lock actuators short circuit
to ground .........................................................11B-42
DTC20 Broken wire to door lock actuators .....11B-43
DTC21 Remote key 1 with random code
out of capture range ........................................11B-44
DTC22 Remote key 2 with random code
out of capture range ........................................11B-45
DTC23 Remote key 3 with random code
out of capture range ........................................11B-46

DTC24 Remote key 4 with random code
out of capture range ........................................ 11B-47
DTC25 Remote key 5 with random code
out of capture range ........................................ 11B-48
DTC28 Input immobilizer short circuit
to ground ......................................................... 11B-49
DTC29 Broken wire to immobilizer ................. 11B-50
DTC31 Actuator driver door defect ................. 11B-51
DTC32 Actuator passenger door defect ......... 11B-52
DTC36 Broken wire to driver door................... 11B-53
DTC37 Broken wire to passenger door........... 11B-54
DTC41 Driver door Lock switch unlock
defect .............................................................. 11B-55
DTC42 Driver door Lock switch lock defect .... 11B-56
DTC43 Driver door Lock switch Super lock
defect .............................................................. 11B-57
DTC44 Passenger door Lock switch lock
defect .............................................................. 11B-58
DTC45 Passenger door Lock switch unlock
defect .............................................................. 11B-59
DTC47 Battery voltage for door lock actuators
is missing ........................................................ 11B-60
DTC50 A/D converter defect or battery
voltage less than 9 volt.................................... 11B-61
DTC51 EEPROM defect ................................. 11B-62
DTC52 EEPROM not programmed
by ISUZU ......................................................... 11B-63
DTC55 Control unit defect............................... 11B-64
DTC123 Output flasher short circuit to ground
or broken wire ................................................. 11B-65
DTC125 Output alarm horn broken wire ......... 11B-66

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ISUZU KB P190 2007