start ISUZU KB P190 2007 Workshop Repair Manual

6E-248 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P1411, P1412 or P1413 (Flash Code 445)
Circuit Description
The ECM controls the EGR valve opening based on the
engine running condition and by controlling the EGR
solenoid. The EGR valve position is detected by the
position sensor, and relayed to the ECM. If the ECM
detects an excessively high temperature condition in its
internal EGR solenoid drive circuit for certain length of
time, DTC P1411, P1412 or P1413 will set.
Condition for Running the DTC • The battery voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects an excessively high temperature in its internal EGR solenoid drive circuit for longer
than 30 seconds. (DTC P1411)
• The ECM detects an excessively high temperature in its internal EGR solenoid drive circuit for longer
than 60 seconds in accumulation time during same
ignition cycle. (DTC P1412) • The ECM detects an excessively high temperature
in its internal EGR solenoid drive circuit for longer
than 120 seconds in accumulation time exceeding
ignition cycle. (DTC P1413)
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• A sticking or intermittently sticking EGR valve may set this DTC.
Circuit/ System Testing DTC P1411, P1412 or P1413
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0404 or P1404 also set? —
Go to Applicable DTC Go to Step 3
3 1. Perform the EGR Solenoid Control with a scan
tool several times.
2. Command the Desired EGR Position Increase and Decrease while observing the EGR
Position.
Does the EGR Position parameter follow within the
specified value quick enough (compare with a
similar unit if available)? ±
5%
Go to Diagnostic Aids Go to Step 4
4 1. Remove the EGR valve assembly from the
engine.
2. Inspect the EGR valve for the following conditions:
• Restricted EGR valve by foreign materials
• Excessive deposits at valve
• Bent valve shaft
3. Repair or replace as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Step 5

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ISUZU KB P190 2007

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-249
5Replace the EGR valve. Refer to EGR Valve
Replacement.
Did you complete the replacement? —
Go to Step 6
—
61. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 7 Go to Step 9
7 Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 8
—
81. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 9
9 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

6E-250 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P156A or P156B (Flash Code 135)
Circuit Description
The ECM monitors the battery voltage on the ECM
main relay voltage feed terminal to make sure that the
voltage stays within the proper range. If the ECM
detects an excessively low or high battery voltage, DTC
P156A or P156B will set.
Condition for Running the DTC • The ignition voltage is more than 9 volts. (DTC P156B)
Condition for Setting the DTC • The ECM detects that the battery voltage feed circuit is less than 8 volts for 20 seconds. (DTC
P156A)
• The ECM detects that the battery voltage feed circuit is more than 16 volts for 5 seconds. (DTC
P156B)
Action Taken When the DTC Sets • The ECM illuminates the SVS lamp when the diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification) • The ECM illuminates the MIL when the diagnostic
runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
• The ECM limits fuel injection quantity. (DTC P156B)
• The ECM inhibits pilot injection. (DTC P156B)
• The ECM inhibits cruise control. (DTC P156B)
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • A charging system problem may set this DTC.
• The weakened battery may set DTC P156A.
• Jump starting the vehicle or a battery charger may have set DTC P156B.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P156A
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle.
4. Load the electrical system by turning ON the headlights, A/C, etc. while observing the
Battery Voltage parameter with a scan tool.
Does the scan tool indicate more than the specified
value? 10.0 volts
Go to Diagnostic Aids Go to Step 3
3 Test the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you find a charging system problem? —
Go to Step 4 Go to Step 5
4 Repair the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you complete the repair? —
Go to Step 6
—

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ISUZU KB P190 2007

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-251
Circuit/ System Testing DTC P156B
51. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent, for a poor connection and for corrosion at the harness
connector of the ECM (pin 73 of C-58).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Diagnostic
Aids
6 1. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and let idle.
5. Load the electrical system by turning ON the headlights, A/C, etc. while observing the
Battery Voltage parameter with a scan tool.
Does the scan tool indicate more than the specified
value? 10.0 volts
Go to Step 7 Go to Step 3
7 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 Was the vehicle recently jump started or a battery
charger placed on the battery? —
Go to Step 7 Go to Step 3
3 1. Install a scan tool.
2. Start the engine and let idle.
3. Observe the Battery Voltage parameter with the scan tool.
Does the scan tool indicate less than the specified
value? 16.0 volts
Go to Diagnostic Aids Go to Step 4
4 Test the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you find a charging system problem? —
Go to Step 5 Go to Diagnostic
Aids
5 Repair the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you complete the repair? —
Go to Step 6
—

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ISUZU KB P190 2007

6E-252 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
61. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and let idle.
5. Observe the Battery Voltage parameter with a scan tool.
Does the scan tool indicate less than the specified
value? 16.0 volts
Go to Step 7 Go to Step 4
7 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

6E-254 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
61. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 7
7 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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6E-256 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
51. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 6
6 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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6E-260 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P2100, P2101 or P2103 (Flash Code 446)
Circuit Description
The ECM controls the intake throttle valve opening
based on the engine running condition and by
controlling the intake throttle solenoid. The intake
throttle valve position is detected by the position
sensor, and relayed to the ECM. If the ECM detects an
open circuit or short circuit on the solenoid circuits,
DTC P2100, P2101 or P2103 will set.
Condition for Running the DTC • The battery voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects an open circuit on the intake throttle solenoid circuits. (DTC P2100)
• The ECM detects a short to ground on the intake throttle solenoid circuits. (DTC P2101)
• The ECM detects a short to voltage circuit on the intake throttle solenoid circuits. (DTC P2103)
Action Taken When the DTC Sets • The ECM illuminates the MIL on the second consecutive driving cycle when the diagnostic runs
and fails. Refer to DTC Type Definitions for Action
Taken When the DTC Sets - Type B. (Euro 4
Specification) • The ECM illuminates the MIL when the diagnostic
runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
• The ECM inhibits EGR control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type B (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P2100, P2101 or P2103
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition.
2. Disconnect the intake throttle valve harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Connect a DMM between the drive voltage circuit (pin 2 of E-38) and a known good
ground.
5. Connect a DMM between the low side circuit (pin 1 of E-38) and a known good ground.
Are both voltage readings within the specified
value? 1.4 to 1.8 volts
Go to Step 5 Go to Step 4
4 Is the DMM voltage more than the specified value
at Step 3? —
Go to Step 7 Go to Step 6

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6E-262 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
121. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 13
13 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-263
DTC P2122 or P2123 (Flash Code 121)
Circuit Description
The accelerator pedal position (APP) sensor is
mounted on the accelerator pedal control assembly.
The sensor is made up of three individual sensors
within one housing. The ECM uses the APP sensors to
determine the amount of acceleration or deceleration
that is desired. The APP sensor 1 has the following
circuits.
• 5 volts reference circuit
• Low reference circuit
• APP sensor 1 signal circuit
The APP sensor 1 provides a signal to the ECM on the
signal circuit, which is relative to the position changes
of the accelerator pedal angle. If the ECM detects an
excessively low or high signal voltage, DTC P2122 or
P2123 will set.
Condition for Running the DTC • DTCs P0642 and P0643 are not set.
• The battery voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects that the APP sensor 1 signal voltage is less than 0.15 volts. (DTC P2122)
• The ECM detects that the APP sensor 1 signal voltage is more than 4.85 volts. (DTC P2123) Action Taken When the DTC Sets
• The ECM illuminates the SVS lamp when the diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification)
• The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
• The ECM limits fuel injection quantity
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• APP sensor 1 may have an intermittent open somewhere in the pedal range.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P2122
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0642 also set? —
Go to DTC P0642 Go to Step 3
3 Fully depress and release the accelerator pedal
while observing the Accelerator Pedal Position
(APP) Sensor 1 parameter with a scan tool.
Does the scan tool indicate less than the specified
value during depressing or releasing the pedal? 0.2 volts
Go to Step 4 Go to Diagnostic
Aids

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ISUZU KB P190 2007