torque ISUZU KB P190 2007 Workshop Repair Manual

CAB 10-5




7) Apply the windshield sealing adhesive
2.
If you are using an air gun, air pressure should be maintained at 147 - 294 kPa.
After drying the primer completely, apply a sealing adhesive (Sunstar #557 or equivalent) along the edge of the
windshield so that the sealing adhesive has a 20 mm (0.79
in) junction at the middle of the base of the windshield.
Note :
Open time (1 min. or more) should be set after application
of the primer.
Bonding shall be done within 5 minutes after the sealing
adhesive has been applied.


8) Adjust the setting of the windshield with suction discs.
Set the windshield with sealing adhesive applied to the entire circumference on the body panel. Specifically, adjust
the windshield support with the upper molding making
contact with the body panel, press the windshield, and
tighten the windshield support.



9) Use unleaded gasoline and a soft cloth to wipe away any
excess adhesive.
Cure the bonding at a temperature of 20 - 30 °C (68 - 86 °F)
for twenty-four hours.
Check that the windshield does not leak water.








2. Wiper Arm Assembly
• Set the wiper arm/blade so that the tips of both blades
are positioned to the specified value of
A and Bfrom
the upper edge of the cowl cover as shown in the figure.

A 40 mm (1.57 in)

B 52 mm (2.05 in)
• Tighten the wiper arm assembly fixing nuts to the
specified torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
31 (3.2/23)



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ISUZU KB P190 2007

10-10 CAB


RUW 5A0SH003001

2. Check Arm Screw





3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
24 (2.4/ 17)

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TO MODEL INDEX
ISUZU KB P190 2007

10-16 CAB




Important Operations
3. Door Lock Cylinder • Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…in)
9 (0.9/78)

4. Door Lock Cylinder Protector (EUROPE)
• Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque N â‹…m (kgf â‹…m/lb â‹…in)
9 (0.9/78)



5. Outside Handle
• Tighten the outside handle fixing bolts to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…in)
9 (0.9/78)


6. Outside Handle Protector (EUROPE)
• Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N â‹…m (kgf â‹…m/lb â‹…in)
9 (0.9/78)



11. Window Glass
• Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.



•

Attach the window glass to the window regulator with the
2 bolts.


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ISUZU KB P190 2007

10-20 CAB

3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
24 (2.4/17)


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ISUZU KB P190 2007

CAB 10-25
Important Operations
3. Outside Handle • Tighten the outside handle fixing bolts to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…in)
9 (0.9/78)


16. Window Regulator Handle
• Install the regulator handle as illustrated when closing
the window glass.



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ISUZU KB P190 2007

10-34 CAB
Important Operations
17. Instrument Panel Assembly & Cross Beam 1) Tighten the 4 bolts fixing the cross beam and body panel to the specified torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
19 (1.9/14)

RUW 5A0SH002801
2) A Bolt: Steering Column to Cross Beam
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
20 (2.0/14)
B Bolt: Pedal Bracket to Cross Beam
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
15 (1.5/11)

3) C Bolt: Parking Brake Bracket to Cross Beam
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
15 (1.5/11)

23. Steering Wheel/Steering Cowl • Tighten the steering wheel fixing nut to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
34 (3.5/25)




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ISUZU KB P190 2007

10-48 CAB
Important Operations - Installation
10. Tongue Side Seat Belt • Tighten the seat belt upper anchor bolt to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1/30)



RTW 5A0SH000701
6. Rear End Trim Cover
• Insert the hooks on the back upper portion of the trim
cover to the body panel.


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ISUZU KB P190 2007

CAB 10-51
8. Body Side Rear Upper Trim Cover
• Pry the trim cover clips free from the body panel.

Important Operations - Installation
7. Tongue Side Seat Belt • Tighten the seat belt upper anchor bolt to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1/30)


4. Rear End Trim Cover
• Insert the hooks on the back upper portion of the trim
cover to the body panel.

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10-54 CAB


10. Front Tongue Side Seat Belt
1) Pull out the adjuster knob.
RTW 3A0SH000301
2) Open the through ring anchor cover and remove the
seat belt upper anchor bolt.
11. Center Pillar Upper Trim Cover
• Pry the trim cover clips free from the body panel.

13. Body Side Rear Upper Trim Cover
• Pry the trim cover clips free from the body panel.



Important Operations - Installation
12. Rear Tongue Side Seat Belt • Tighten the seat belt upper anchor bolt to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1/30)


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CAB 10-55


10. Front Tongue Side Seat Belt
• Tighten the seat belt upper anchor bolt to the specified
torque.
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1/30)

7. Rear End Trim Cover
• Insert the hooks on the back upper portion of trim cove
r
to the body panel.




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