door lock ISUZU KB P190 2007 Workshop Repair Manual

HEATER AND AIR CONDITIONING 1-37
refrigerant container.


1) Make sure the evacuation process is correctly completed.
2) Connect the center-hose of the manifold gauge to the refrigerant container. •
••
•
Turn the charge valve handle counterclockwise to purge
to the charging line and purge any air exiting in the
center-hose of the manifold gauge.
3) Open the low-pressure hand valve and charge the refrigerant about 200 g (0.44 lbs.). •
••
•
Make sure the high-pressure hand valve is closed.
•
••
•
Avoid charging the refrigerant by turning the refrigerant
container upside down.
4) Close the low-pressure hand valve of the manifold gauge. •
••
•
Check to ensure that the degree of pressure does not
change.
5) Check the refrigerant leaks by using a HFC-134a leak detector. •
••
•
If a leak occurs, repair the leak connection, and start all
over again from the first step of evacuation.
6) If no leaks are found, open the low-pressure hand valve of the manifold gauge. Then continue charging refrigerant to
the system. •
••
•
W hen charging the system becomes difficult:
(1) Run the engine at Idling and close the all vehicle doors.
(2) A/C switch is "ON".
(3) Set the fan control knob (fan switch) to its highest position.
(4) Set air source selector lever to “RECIRC”



WARNING
BE ABSOLUTELY SURE NOT TO OPEN THE HIGH-
PRESSURE HAND VALVE. SHOULD THE HIGH-
PRESSURE HAND VALVE BE OPENED, THE HIGH-
PRESSURE REFRIGERANT GAS WOULD FLOW
BACKWARD, AND THIS MAY CAUSE THE REFRIGERANT
CONTAINER TO BURST.
7) W hen the refrigerant container is emptied, use the following procedure to replace it with a new refrigerant container.
(1) Close the low-pressure hand valve.
(2) Raise the needle upward and remove the charge valve.
(3) Reinstall the charge valve to the new refrigerant container.
(4) Purge any air existing in the center hose of the manifold gauge.






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ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-11
Power Distribution (2)
RTW76EXF003701
C-108
5
WHT
3
WHT/
BLK
5
WHT
3
WHT/
BLK
3BLU
3BLK/RED
3
WHT/
BLK
3
BLK/
YEL 3
BLK/
WHT B-62
B-63
2
4
B-62
B-63 1
1
3
C-18
Rr
Def.
20A C-21
Door
lock
20A C-19
Meter
(+B)
10A C-15
Stop
lamp
15A C-22
Anti
theft
10A C-13
Audio
(+B)
15A
C-16
RR
Fog
10A C-17
Room
10A C-20
Power
window
30A Fuse/
relay box
(Cabin)
C-14
Meter
10A C-8
SRS
10AC-7
TCM
10A
or
15A C-9
Front
wiper
20A C-10
Back
up
15A C-6
Engine
10A
C-5
ABS/4WD
10AC-1
Starter
10AC-2
Trailer
10AC-3
ELEC IG
10A C-4
Turn
10AC-12
Cigar
lighter
&
ACC
Socket
20A C-11
Audio
10A
SBF9
IG2
60A Fuse/
relay
box
(Engine
room)
Starter relay
SBF5
IG1
40A
1
2
3 B-62 B1
B2
OFF
ACC
IG2ST
IG1 Ignition
switch

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6E–32 ENGINE DRIVEABILITY AND EMISSIONS
FUSE AND RELAY LOCATION (LHD & RHD)
FUSE
SLOW BLOW FUSE
RELAY No. Capacity Indication on label No. Capacity Indication on label
1— — 1 215A CIGER/ACC
SOCKET
2 10A ABS/4WD 13 15A AUDIO (+B)
3 10A TRAILER 14 20A DOOR LOCK
4 15A BACK UP 15 10A METER (+B)
5 15A METER16 10A ROOM
6 10A TURN17 10A ANTI THEFT
7 15A ELEC.IG 18 15ASTOP
815A ENGINE 19 — —
9 20A FRT WIPER 20 10A STARTER
10 15A EGR (RHD)
IG.COIL (LHD) 21 10A
SRS
11 10A AUDIO
No. Capacity Indication on label 22 20A RR DEF
23 30A POWER WINDOW
Connector No. B-7B-8B-40
C24SE REAR DEFOGGER POWER WINDOW (NO RELAY)
FUSE BOX

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ISUZU KB P190 2007

Fuel System – V6 Page 6C – 22

Reinstall
Reinstallation of the fuel tank is the reverse of the removal procedure, noting the following:
1 Lift the fuel tank into position reinserting the fuel tank inlet and breather hoses into the body opening. Raise the fuel tank into place and rest the front of the tank on the crossmember.
2 Replace the fuel pump electrical connector, be sure to engage the locking tab.
3 Fit the fuel tank mounting straps in the following order, refer to Figure 6C – 17, a Loosely reattach the rear fuel tank mounting strap and bolt (8 & 9), refer to Figure 6C – 17.
b Loosely attach the front mounting strap and bolt (1 & 2), refer to Figure 6C – 17.
c Ensure that the fuel tank is located in the correct position then,
d Tighten the rear mounting strap bolt (8), Figure 6C – 17.
e Tighten the front mounting strap bolt (1), Figure 6C – 17.
4 Tighten all fuel tank mounting strap bolts to the correct torque specification.
Fuel tank mounting strap bolts
torque specification ............................................68.0 Nm

Install the fuel filter with the flow arrow on its
body pointing in the same direction as the
fuel flow to the front of the vehicle.
5 Install the disconnected quick-connect fittings to the fuel supply line at the front of the fuel tank and the evaporative line quick-connect fitting at the rear of the fuel tank. Refer to 4.1 Fuel Lines And Quick Connect Fittings, for the
correct component routeing.
6 Lower the vehicle to a comfortable working height and reinstall the clamp (1) to the fuel filler neck and reconnect the rubber fuel tank inlet hose (2) and tighten the clamp, refer to Figure 6C – 21.
7 Reinstall the fuel tank breather hose (3) to the fuel filler neck (1) and tighten the clamp (2), refer to Figure 6C – 20.
8 Clip the fuel filler door release cable (1) to the retainer on the fuel filler neck (2), refer to Figure 6C – 19.
9 Locate the fuel filler neck (3) to the filler pocket and attach with the securing screw (2), remove the cover material from the fuel filler neck inlet and refit the fuel filler cap (4), refer to Figure 6C – 18.
10 Reinstall the front half of the right-hand rear wheelhouse liner, refer to 10 Cab.
11 Before starting the vehicle, perform a fuel system leak test, refer to 3.3 Fuel Leak Test.



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Battery Page 6D1-3–12

9 Lock the doors and activate the theft deterrent system to arm the vehicle.
10 If the multimeter contains fuses, check they are serviceable.
Test Procedure
1 Switch the multimeter to the mA current range (1).
2 Connect the positive test lead (2) to the fused mA terminal of the multimeter.
3 Connect the negative test (3) lead to the common terminal of the multimeter.
4 Connect large alligator clips to the ends of both test leads.
Figure 6D1-3 – 7
5 Connect the negative test lead clip to the threads of the battery negative terminal clamp (1).
6 Connect the positive lead’s clip to the threads of a convenient engine bolt (2).

Do not turn on the ignition switch while this
test is in progress. It will blow the
multimeter’s low current fuse.
7 Check the multimeter connections are secure.
8 Disconnect the vehicle’s main electrical earth by removing the battery negative terminal cable retaining
nut (3) and separating the cable from the battery
clamp.
Figure 6D1-3 – 8
9 Read the vehicle’s battery saver current on the multimeter. The multimeter reading should be within 16 – 30 mA (fluctuating).
10 If the multimeter reading is higher than specified, refer to Fault Diagnosis in this Section, otherwise restore the vehicle to its prior condition, refer to Restore in this Section.
Fault Diagnosis

Do not open any doors during this inspection.
If the doors must be opened, reinstall the
battery terminal to the battery clamp to
protect the multimeter's fuse from blowing.
Alternatively, use the higher (10 A) fuse rated
terminal on the multimeter until the source of
the higher current draw has been found.
1 Visually inspect the vehicle for illuminated lamps and components activated by energised relays.
2 If the cause of the excessive current draw is not apparent, remove one fuse (or circuit breaker) at a time to determine the circuit group that is drawing excess current. Refer to 8A Electrical Body & Chassis for fuse grouping
location.

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8A-2 ELECTRICAL-BODY AND CHASSIS
PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8 A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93
Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ................................................................................................................. .8A- 100
Start and Charging ......................................................................................................8A- 10 0
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ...................................................................................................................... ..8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 19 4
Illumination .................................................................................................................. 8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light, Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
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ELECTRICAL-BODY AND CHASSIS 8A-3
PAGE
Power Window ............................................................................................................8A- 41 5
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8 A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ..................................................................................................................... .8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ........................................................................................................................... ...8A- 592
Trailer Hitch ................................................................................................................. 8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List ................................................................................................................ .8A- 606

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ELECTRICAL-BODY AND CHASSIS 8A-33
FUSE LOCATION


RHD/LHD

FUSE
NO. Capacity Indication on label NO. Capacity Indication on label
C 1 10A STARTER C 1110A AUDIO
C2
  C
12 20A CIGAR/ACC SOCKET
10A TRAILER *3 C 13 15A AUDIO (+B)
C3 10A ELEC IG C 14 10A METER
C4 10A TURN C 15 15A STOP
C5 10A ABS/4WD C 16
 
C6 10A ENGINE C 17 10A ROOM
10A ECU *4 C19 10A METER (+B)
C7 15A TCM/IG COIL/ C2 120A DOOR LOCK
10A GLOW ENGINE *4 C22
 
C8 10A SRS 10A ANTI THEFT *5
C9 20A FRT WIPER
C10 15A BACKUP

SLOW BLOW FUSE
NO. Capacity Indication on label
C 18 20A RR DEF
C20 30A POWER WINDOW

FUSE BOX
*3 … HFV6 (AUSTRALIA)
*4 … HFV6
*5 … 4JJ 1-TC (EUROPE)



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ELECTRICAL-BODY AND CHASSIS 8A-141
REMOVAL AND INSTALLATION

ECM (ENGINE CONTROL MODULE);
4JH1-TC


Removal
1. Remove the passenger side front seat – refer to Section 10
CAB.
2. Remove the passenger side front door opening scuff plate.
3. Raise the carpet to gain access to the four hex-head bolts securing the ECM and ECM cover to the floor pan .
4. Remove the four hex-head bolts.
5. Pull the two harness connector locks away from the harness connectors and then remove the connectors form
the ECM.
6. Remove the ECM from the vehicle.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobilizer
programming (if equipped) is/are necessary”







Installation
Follow the removal procedure in the reverse order to install the
ECM.
Torque passenger seat securing bolts to the specified value –
refer to Section 10 CAB
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.



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8A-236 ELECTRICAL-BODY AND CHASSIS
HIGH MOUNTED STOPLIGHT
Remove the bulb socket
1. Remove the high mounted stoplight ASM. • Remove the screws.
• Disconnect the connector.

2. Remove the bulb socket.
• Turn the bulb
1 counterclockwise to remove it.


Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.



DOOR MIRROR - TURN SIGNAL LIGHT
Removal
1. Pull the lower outside corner of the mirror toward you.





RUW 580SH000701
2. Press the blade of an ordinary screwdriver (2) into the
mirror outside groove near the mirror base hole (1).

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