ISUZU TF SERIES 2004 Workshop Manual

ENGINE DRIVEABILITY AND EMISSIONS 6E–155
DIAGNOSTIC TROUBLE CODE (DTC) P0132 O2 SENSOR CIRCUIT HIGH
VOLTAGE (BANK 1 SENSOR 1)
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The engine control module (ECM) supplies a bias
voltage of about 450 mV between the heated ox ygen
sensor (HO2S) signal and low circuits. The ox ygen
sensor varies the voltage within a range of about 1000
mV when the ex haust is rich, down through about 10
mV when ex haust is lean. The ECM constantly monitors
the HO2S signal during “Closed Loop” operation and
compensates for a rich or lean condition by decreasing
or increasing injector pulse width as necessary. If theBank 1 HO2S 1 voltage remains ex cessively high for an
ex tended period of time, Diagnostic Trouble Code
P0132 will be set.
Diagnostic Aids
Check the following items:
Fuel pressure - The system will go rich if pressure is
too high. The ECM can compensate for some
increase. However, if fuel pressure is too high, a
Diagnostic Trouble Code P0132 may be set. Refer to
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0132 A O
2 Se nsor Circuit High Volta ge (Ba nk 1
Se nsor 1)1. No DTC re lating to MAP senso r, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injecto r contro l circuit and ignitio n
co ntro l circuit.
2. Engine coolant temperature is more than
60 de g. C.
3. O
2 se nsor ba nk 1 output vo lta ge is mo re
than 952mV in “Clo se d Lo op” conditio n. “Ope n Lo op” fuel control.

6E–156 ENGINE DRIVEABILITY AND EMISSIONS
Fuel System Diagnosis.
Perform “Injector Balance Test” - Refer to Fuel
System Diagnosis.
Check the EVAP canister for fuel saturation - If full of
fuel, check canister control and hoses. Refer to
Evaporative (EVAP) Emission Control System.
Check for a leak in the fuel pressure regulator
diaphragm by checking the vacuum line to the
regulator for the presence of fuel.An intermittent TPS output will cause the system to
go rich due to a false indication of the engine
accelerating.
Silicon contamination of the HO2S can also cause a
high HO2S voltage to be indicated. This condition is
indicated by a powdery white deposit on the portion
of the HO2S ex posed to the ex haust stream. If
contamination is noticed, replace the affected HO2S.
Diagnostic Trouble Code (DTC) P0132
O
2 Sensor Circuit High Voltage (Bank 1 Sensor 1)
Step A ction Value(S) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0:
Diagnostic Trouble Code”.
Is the DTC P0132 stored as “Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”.
2. Select “Clear DTC Information” with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed
This Ignition” in “F2: DTC Information”.
Was the DTC P0132 stored in this ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Check for poor/faulty connection at the O
2 sensor or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
—Verify repair Go to Step 5
5 Using the DVM and check the O
2 sensor circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the the O
2 sensor connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Approximatly
450mV Go to Step 7Go to Step 6
C56(J2) E77
31 216
V
2 1
E77

ENGINE DRIVEABILITY AND EMISSIONS 6E–157
6 Using the DVM and check the O2 sensor circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the O
2 sensor connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specifed value?
Less than 1V Go to Step 15Repair faulty
harness and
verify repair
7 Using the DVM and check the O
2 sensor circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the the O
2 sensor connector.
3. Check the circuit for short to heater power supply
circuit.
Was the DVM indicated specified value?
No continuity Go to Step 9Go to Step 8
8 Repair the short to heater power supply circuit.
Was the problem found?—Verify repair Go to Step 15
9 1. Using the Tech 2, ignition “On” and engine “On”.
2. Monitor the “Manifold Absolute Pressure” in the
data display.
Does the Tech 2 indicate correct “Manifold Absolute
Pressure” in accordance with engine speed or
acceleration? —Go to Step 11Go to Step 10
10 Remove the MAP sensor and check for the following
conditions.
Objects blocking the air cleaner.
Objects blocking the MAP sensor.
Objects blocking the throttle valve.
Vacuum leaking at intake duct.
Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?—Verify repair Go to Step 11
11 1. Using the Tech 2, ignition “On” and engine “On”.
2. Select the “Miscellaneous Test” and perform the
“IAC Control” in the “IAC System”.
3. Operate the Tech 2 in accordance with procedure.
Was the engine speed changed, when the IAC valve
is operating step by step?—Go to Step 13Go to Step 12 Step A ction Value(S) Yes No
12
VV
E77
1 2 4
1234
O2 Sensor

6E–158 ENGINE DRIVEABILITY AND EMISSIONS
12 Check for the following conditions.
Objects blocking the IAC valve.
Objects blocking the throttle valve.
Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?—Verify repair Go to Step 13
13 Check for injector for the affected bank.
Refer to “Injector Coil Test & Injector Balance Test
Procedure” 6E-98 page.
Was the injector operation correct?
—Go to Step 14Refer to Injector
Coil Test &
Injector
Balance Test
Procedure
14 Check for fuel pressure.
Refer to “Fuel System Diagnosis” 6E-108 page.
Was the fuel pressure correct? —Go to Step 15Refer to Fuel
System
Diagnosis
15 Replace the O
2 sensor.
Was the problem solved?—Verify repair Go to Step 16
16 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 17
17 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(S) Yes No

ENGINE DRIVEABILITY AND EMISSIONS 6E–159
DIAGNOSTIC TROUBLE CODE (DTC) P0134 O2 SENSOR NO ACTIVITY
DEFECTED (BANK 1 SENSOR 1)
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The engine control module (ECM) supplies a bias
voltage of about 450 mV between the heated ox ygen
sensor (HO2S) high and low circuits. The ox ygen
sensor varies the voltage within a range of about 1000
mV when the ex haust is rich, down through about 10
mV when ex haust is lean. The ECM constantly monitors
the HO2S signal during “Closed Loop” operation andcompensates for a rich or lean condition by decreasing
or increasing injector pulse width as necessary. If the
Bank 1 HO2S 1 voltage remains at or near the 450 mV
bias for an ex tended period of time, Diagnostic Trouble
Code P0134 will be set, indicating an open sensor
signal or sensor low circuit.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0134 A O
2 Sensor Circuit No Activity Detecte d
(Ba nk 1 Se nsor 1)1. No DTC re la ting to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injecto r contro l circuit and ignitio n
co ntro l circuit.
2. Engine coolant temperature is more than
60 de g.C.
3. Engine run time is longer than 40 seconds.
4. Ma ss a ir flo w is mo re tha n 7g/s.
5. O
2 se nsor ba nk 1 output vo lta ge is
between 300mV and 600mV.“Ope n Lo op” fuel control.

6E–160 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged harness - Inspect theharness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.
Diagnostic Trouble Code (DTC) P0134
O
2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1)
Step A ction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0:
Diagnostic Trouble Code”.
Is the DTC P0134 stored as “Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”.
2. Select “Clear DTC Information” with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed
This Ignition” in “F2: DTC Information”.
Was the DTC P0134 stored in this ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Check for poor/faulty connection at the O
2 sensor or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
—Verify repair Go to Step 5
5 Using the DVM and check the O
2 sensor circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the O
2 sensor connector.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
Approximatly
450mV Go to Step 7Go to Step 6
C56(J2) E77
31 216
V
2 1
E77

ENGINE DRIVEABILITY AND EMISSIONS 6E–161
6 Using the DVM and check the O2 sensor circuit.
Breaker box is available:
1. Ignition “Off”, engine “Off”.
2. Install the breaker box as type A. (ECM
disconnected) Refer to 6E-88 page.
3. Disconnect the O
2 sensor.
4. Check the circuit for open circuit.
Was the problem found?
Breaker box is not available:
1. Ignition “Off”, engine “Off”.
2. Disconnect the O
2 sensor connector and ECM
connector.
3. Check the circuit for open circuit.
Was the problem found?
—Repair faulty
harness and
verify repair Go to Step 13
7 1. Using the Tech 2, ignition “On” and engine “On”.
2. Monitor the “Manifold Absolute Pressure” in the
data display.
Does the Tech 2 indicate correct “Manifold Absolute
Pressure” in accordance with engine speed or
acceleration? —Go to Step 9Go to Step 8
8 Remove the MAP sensor and check for the following
conditions.
Objects blocking the air cleaner.
Objects blocking the MAP sensor.
Objects blocking the throttle valve.
Vacuum leaking at intake duct.
Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?—Verify repair Go to Step 9
9 1. Using the Tech 2, ignition “On” and engine “On”.
2. Select the “Miscellaneous Test” and perform the
“IAC Control” in the “IAC System”.
3. Operate the Tech 2 in accordance with procedure.
Was the engine speed changed, when the IAC valve
is operating step by step?—Go to Step 11Go to Step 10 Step A ction Value(s) Yes No
J2-6J2-21 Breaker Box
E-77





1
2
21
6C56(J2) E77

6E–162 ENGINE DRIVEABILITY AND EMISSIONS
10 Check for the following conditions.
Objects blocking the IAC valve.
Objects blocking the throttle valve.
Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?—Verify repair Go to Step 11
11 Check for injector for the affected bank.
Refer to “Injector Coil Test & Injector Balance Test
Procedure” 6E-98 page.
Was the injector operation correct?
—Go to Step 12Refer to Injector
Coil Test &
Injector
Balance Test
Procedure
12 Check for fuel pressure.
Refer to “Fuel System Diagnosis” 6E-108 page.
Was the fuel pressure correct? —Go to Step 13Refer to Fuel
System
Diagnosis
13 Replace the O
2 sensor.
Was the problem solved?—Verify repair Go to Step 14
14 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 15
15 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No

ENGINE DRIVEABILITY AND EMISSIONS 6E–163
DIAGNOSTIC TROUBLE CODE (DTC) P0135 O2 SENSOR HEATER CIRCUIT
(BANK 1 SENSOR 1)
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
Heated ox ygen sensors are used to minimize the
amount of time required for “Closed Loop” fuel control
operation and to allow accurate catalyst monitoring. The
ox ygen sensor heater greatly decreases the amount of
time required for fuel control sensors Bank 1 HO2S 1 1
to become active. Ox ygen sensor heaters are required
by catalyst monitor sensors Bank 1 HO2S 2 to maintain
a sufficiently high temperature which allows accurate
ex haust ox ygen content readings further from theengine.
The engine control module (ECM) will run the heater
test only after a cold start (determined by engine coolant
and intake air temperature at the time of start-up) and
only once during an ignition cycle. When the engine is
started the ECM will monitor the HO2S voltage. When
the HO2S voltage indicates a sufficiently active sensor,
the ECM looks at how much time has elapsed since
start-up. If the ECM determines that too much time was
required for the Bank 1 HO2S 1 to become active, a
Diagnostic Trouble Code P0135 will set.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0135 A O
2 Se nsorHea ter Circuit (Bank 1 Sen-
sor 1)1. No DTC re lating to MAP senso r a nd ECT
se nsor.
2. Engine coolant temperature is more than
60 de g. C.
3. Engine run time is longer than 20 seconds.
4. MAP se nso r o utput is mo re tha n 70kPa .
5. O
2 se nsor ba nk 1 hea te r current mo re tha n
10mA.No fail-safe function.

6E–164 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM - Inspect harness
connectors for backed-out terminals, improper
mating, broken locks, improperly formed or damagedterminals, and poor terminal-to-wire connection.
Damaged harness - Inspect the wiring harness for
damage; shorts to ground, shorts to battery positive
and open circuits.
Diagnostic Trouble Code (DTC) P0135
O
2 Sensor Heater Circuit (Bank 1 Sensor 1)
Step A ction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0:
Diagnostic Trouble Code”.
Is the DTC P0135 stored as “Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”.
2. Select “Clear DTC Information” with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed
This Ignition” in “F2: DTC Information”.
Was the DTC P0135 stored in this ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Check for poor/faulty connection at the O
2 sensor or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
—Verify repair Go to Step 5
5 Visually check the O
2 sensor.
Was the problem found? —Go to Step 11Go to Step 6
6 Using the DVM and check the O
2 sensor.
1. Ignition “Off”, engine “Off”.
2. Disconnect O
2 sensor connector
3. Measure the resistance of heater.
Was the tester indicated specified value?
Approx imately
12.5
at 20°CGo to Step 7Go to Step 11
3431
C56(J2) E77
3 4
1234
O2 Sensor