ISUZU TF SERIES 2004 Workshop Manual

MAINTENANCE AND LUBRICATION 0B-3
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading

1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE


* AT Automatic transmission fluid - - - I - - - I - - - I - - - I - - - I * AT Transfer case oil - R - I - - - R - - - I - - - R - - - I * Manual transmission fluid - R - I - - - R - - - I - - - R - - - I * Transfer case oil - - - I - - - | - - - I - - - | - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Gear control mechani sm for
looseness - - - I - - - I - - - I - - - I - - - I
PROPELLER SHAFT Loose connections - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear
- I - I - I - I - I - I - I - I - I - I
4WD Universal joints and splines - L - L - L - L - L - L - L - L - L - L FRONT AND REAR AXLE * Differential gear oil (Front and rear) - R - I - - - R - - - I - - - R - - - I Oi l l eakage I I I I I I I I I I I I I I I I I I I I Shift on the fly system gear oil I - - I - - - I - - - I - - - I - - - I Front axle shaft rubber boot for
damage - - - I - - - I - - - I - - - I - - - I
Axle shafts for distortion or damage - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage - - - I - - - I - - - I - - - I - - - I STEERING Power steering fl ui d I I I I I I R I I I I I I R I I I I I I Oil leakage I I I I I I I I I I I I I I I I I I I I * Steering system for looseness or
damage - I - I - I - I - I - I - I - I - I - I
Power steering hose - I - I - I - I - I - I - R - I - I - I Steering wheel play I I I I I I I I I I I I I I I I I I I I Steeri ng function I I I I I I I I I I I I I I I I I I I I Right and left turning radius - - - I - - - I - - - I - - - I - - - I Wheel alignment - - - I - - - I - - - I - - - I - - - I Joint ball for oil leakage or damage - I - I - I - I - I - I - I - I - I - I Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I

0B-4 MAINTENANCE AND LUBRICATION




I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
SERVICE BRAKES Brake fluid I - - I - - - I - - - I - - - I - - - I Brake sy stem for fluid l eakage I I I I I I I I I I I I I I I I I I I I Brake functi on I I I I I I I I I I I I I I I I I I I I * Rear brake lining and drum wear - I - I - I - I - I - I - I - I - I - I * Front disc brake pads and discs - I - I - I - I - I - I - I - I - I - I Brake pedal travel and free play I I I I I I I I I I I I I I I I I I I I Pipes and hoses loose connections
or damage I I - I - I - I - I - I - I - I - I - I
PARKING BRAKE Parki ng brake functi on I I I I I I I I I I I I I I I I I I I I Parki ng brake l ever travel I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage
and guide for damage I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage - I - I - I - I - I - I - I - I - I - I SUSPENSION Leaf / Coil / Torsion bar springs for
damage I I - I - I - I - I - I - I - I - I - I
Mount for l ooseness or damage I I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage - I - I - I - I - I - I - I - I - I - I Shock absorbers mount for
looseness - I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage - I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance
due to weakening - - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I WHEELS Wheel nuts T T - T - T - T - T - T - T - T - T - T Wheel disc for damage I I - I - I - I - I - I - I - I - I - I Hub bearing grease - - - - - R - - - - - R - - - - - R - - Front and rear hub bearing for
looseness - I - I - I - I - I - I - I - I - I - I
Tire pressure and damage I I - I - I - I - I - I - I - I - I - I Tire rotation (Rotate as required) OTHERS Bolts and nuts on chassis and body I I - I - I - I - I - I - I - I - I - I Lube front free – wheding hubs - - - - - L - - - - - L - - - - - L - -

MAINTENANCE AND LUBRICATION 0B-5
MAINTENANCE SCHEDULE (For EUROPE)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
Diesel Engine model (ACEA B2 specification engine oil)

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate


SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
DIESEL ENGINE * Engine oil (4JH1-TC) - R - R - R- R- R- R- R - R - R- R* Engine oil (4JA1-TC) - - R - - R - - R - - R - - R - - R - - * Engine oil filter(4JH1-TC) - R - R - R- R- R- R- R - R - R- R* Engine oil filter (4JA1-TC) - - R - - R - - R - - R - - R - - R - - Oil leakage and contamination I I I I I I I I I I I I I I I I I I I I Idling speed and acceleration I I I I I I I I I I I I I I I I I I I I Fan belt tension and damage I I I I I I I I I I I I I I I I I I I I Exhaust system I I - I - I - I - I - I - I - I - I - I All hoses and pipes in engine
compartment for clog of damage - I I I I I I I I I I I I I I I I I I I
Valve clearance (4JH1-TC) - - - A - - - A - - - A - - - A - - - A Valve clearance (4JA1-TC) - - A - - A - - A - - A - - A - - A - - * Air cleaner element (4JH1-TC) I I I I I I I R I I I I I I I R I I I I * Air clearance element (4JA1-TC) - - I I I I I I R I I I I I I I I R I I Fuel filter (4JH1-TC) - - R - - R - - R - - R - - R - - R - - Fuel filter (4JA1-TC) - - - - - - - - R - - - - - - - - R - - Engine coolant concentration (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Engine coolant concentration
(4JA1-TC) - - I - - I - - I - - I - - I - - I - - Cooling system for water leakage
(4JH1-TC) - I - I - I - I - I - I - I - I - I - I Cooing system for water leakage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - CLUTCH Clutch fluid (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Clutch fluid (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Clutch pedal travel and play (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Clutch pedal travel and play (4JA1-TC) - - I - - I - - I - - I - - I - - I - - TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
* Manual transmission with fluid (4JH1-TC) - R - I - - - R - - - I - - - R - - - I * Manual transmission with fluid
(4JA1-TC) - - R - - I - - R - - I - - R - - I - - * Transfer case oil (4JH1-TC) - - - I - - - I - - - I - - - I - - - I * Transfer case oil (4JA1-TC) - - R - - I - - R - - I - - R - - I - - Oil leakage (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Oil leakage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Gear control mechanism for
looseness (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Gear control mechanism for
looseness (4JA1-TC) - - - - - - - - I - - - - - - - - I - I * AT Automatic transmission fluid
(4JH1-TC) - - - I - - - I - - - I - - - I - - - I * AT Automatic transmission fluid (4JA1-TC) - - - - - - - - I - - - - - - - - I - I * AT Transfer case oil (4JH1-TC) - R - I - - - R - - - I - - - R - - - I * AT Transfer case oil (4JA1-TC) - - R - - I - - R - - I - - R - - I - -

0B-6 MAINTENANCE AND LUBRICATION




I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
PROPELLER SHAFT Loose connections (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Loose connections (4JA1-TC) - - I - - I - - I - - I - - I - - I - - * Universal joints and splines for wear (4JH1-TC) - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear (4JA1-TC) - - I - - I - - I - - I - - I - - I - - 4WD Universal joints and sliding
sleeve (4JH1-TC) - L - L - L - L - L - L - L - L - L - L FRONT AND REAR AXLE * Differential gear oil (Front and rear) (4JH1-TC) - R - I - - - R - - - I - - - R - - - I * Differential gear oil (Front and rear) (4JA1-TC) - - R - - I - - R - - I - - R - - I - - Oil leakage (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Oil leakage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Shift on the fly system Gear oil (4JH1-TC) I - - I - - - I - - - I - - - I - - - I Gear oil (4JA1-TC) - - - - - - - - I - - - - - - - - I - - Front axle shaft rubber boot for
damage (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Front axle shaft rubber boot for
damage (4JA1-TC) - - - - - - - - I - - - - - - - - I - - Axle case for distortion or damage (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage (4JA1-TC) - - - - - - - - I - - - - - - - - I - - Axle shafts for distortion or damage (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Axle shafts for distortion or damage (4JA1-TC) - - - - - - - - I - - - - - - - - I - - STEERING Power steering fluid (4JH1-TC) I I I I I I R I I I I I I R I I I I I I Power steering fluid (4JA1-TC) - - - - - - - - - - - I - - - - - - - - Oil leakage (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Oil leakage (4JA1-TC) - - I - - R - - I - - R - - I - - R - - * Steering system for looseness or
damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I * Steering system for looseness or
damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Power steering hose (4JH1-TC) - I - I - I - I - I - I - R - I - I - I Power steering hose (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Steering wheel play (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Steering wheel play (4JA1-TC) - - I - - I - - I - - R - - I - - I - - Steering function (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Steering function (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Right and left turning radius (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Right and left turning radius (4JA1-TC) - - - - - - - - I - - - - - - - - I - - Wheel alignment (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Wheel alignment (4JA1-TC) - - - - - - - - I - - - - - - - - I - - Joint ball for oil leakage or damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Joint ball for oil leakage or damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Joint ball rubber boot for damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Joint ball rubber boot for damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - -

MAINTENANCE AND LUBRICATION 0B-7




I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
SERVICE BRAKES Brake fluid (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Brake fluid (4JA1-TC) - - - - - I - - - - - I - - - - - I - - Brake system for fluid leakage
(4JH1-TC) I I I I I I I I I I I I I I I I I I I I Brake system for fluid leakage
(4JA1-TC) - - I - - I - - I - - I - - I - - I - - Brake function (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Brake function (4JA1-TC) - - I - - I - - I - - I - - I - - I - - * Front Disc brake pads and discs wear (4JH1-TC) - I - I - I - I - I - I - I - I - I - I * Front Disc brake pads and discs wear (4JA1-TC) - - I - - I - - I - - I - - I - - I - - * Rear brake lining and drum wear (4JH1-TC) - I - I - I - I - I - I - I - I - I - I * Rear brake lining and drum wear (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Brake pedal travel and play (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Brake pedal travel and play (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Pipes and hoses for loose
connections or damage (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Pipes and hoses for loose
connections or damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - PARKING BRAKE Parking brake function (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Parking brake function (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Parking brake lever travel (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Parking brake lever travel (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Cables for looseness or damage and
guide for damage (4JH1-TC) I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage and
guide for damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Ratchet for wear or damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Ratchet for wear or damage (4JA1-TC) SUSPENSION Leaf/Coil/Torsion bar springs for
damage (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Leaf/Coil/Torsion bar springs for
damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Mount for looseness or damage (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Mount for looseness or damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Shock absorbers for oil leakage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Shock absorbers mount for
looseness (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Shock absorbers mount for
looseness (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Rubber bushes of suspension wear
or damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Rubber bushes of suspension wear
or damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Spring action for loss of balance due
to weakening (4JH1-TC) - - - I - - - I - - - I - - - I - - - I Spring action for loss of balance due
to weakening (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Joint ball rubber boot for damage (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Joint ball rubber boot for damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - -

0B-8 MAINTENANCE AND LUBRICATION




I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
WHEELS Wheel nuts (4JH1-TC) T T - T - T - T - T - T - T - T - T - T Wheel nuts (4JA1-TC) - - T - - T - - T - - T - - T - - T - - Wheel disc for damage (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Wheel disc for damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Hub bearing grease (4JH1-TC) - - - - - R - - - - - R - - - - - R - - Hub bearing grease (4JA1-TC) - - - - - R - - - - - R - - - - - R - - Front and rear hub bearings for
looseness (4JH1-TC) - I - I - I - I - I - I - I - I - I - I Front and rear hub bearings for
looseness (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Tire pressure and damage (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Tire pressure and damage (4JA1-TC) - - I - - I - - I - - I - - I - - I - - OTHERS Bolts and nuts on chassis and body (4JH1-TC) I I - I - I - I - I - I - I - I - I - I Bolts and nuts on chassis and body (4JA1-TC) - - I - - I - - I - - I - - I - - I - - Lube front free - wheeling hubs - - - - - L - - - - - L - - - - - L - -

MAINTENANCE AND LUBRICATION 0B-9


Diesel Engine model (Engine oil that meet or exceeds ACEA B3 specification)
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate


SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
DIESEL ENGINE * Engine oil - - - R - - - R - - - R - - - R - - - R* Engine oil filter - - - R - - - R - - - R - - - R - - - ROil leakage and contamination - - - I - - - I - - - I - - - I - - - I Idling speed and acceleration - - - I - - - I - - - I - - - I - - - I Fan belt tension and damage - - - I - - - I - - - I - - - I - - - I Exhaust system - - - I - - - I - - - I - - - I - - - I All hoses and pipes in engine
compartment for clog of damage
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-
-
I
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I
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I
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I
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-
I
Valve clearance - - - A - - - A - - - A - - - A - - - A * Air cleaner element - - - I - - - I - - - R - - - I - - - I Fuel filter - - - - - - - - - - - R - - - - - - - - Engine coolant concentration - - - I - - - I - - - I - - - I - - - I Cooling system for water leakage - - - I - - - I - - - I - - - I - - - I CLUTCH Clutch fluid - - - I - - - I - - - I - - - I - - - I Clutch pedal travel and play - - - I - - - I - - - I - - - I - - - I TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
* Manual transmission with fluid - - - R - - - I - - - R - - - I - - - I * Transfer case oil - - - R - - - I - - - R - - - I - - - I Oil leakage - - - I - - - I - - - I - - - I - - - I Gear control mechanism for
looseness - - - - - - - - - - - I - - - - - - - -
* AT Automatic transmissi on fl ui d - - - - - - - - - - - I - - - - - - - - * AT Transfer case oil - - - R - - - I - - - R - - - I - - - R PROPELLER SHAFT Loose connections - - - I - - - I - - - I - - - I - - - I * Universal joints and splines for wear - - - I - - - I - - - I - - - I - - - I 4WD Universal joints and sliding
sleeve - - - L - - - L - - - L - - - L - - - L
FRONT AND REAR AXLE * Differential gear oil (Front and rear) - - - R - - - I - - - R - - - I - - - ROil leakage - - - I - - - I - - - I - - - I - - - I Shift on the fly system Gear oi l - - - - - - - - - - - I - - - - - - - - Front axle shaft rubber boot for
damage - - - - - - - - - - - I - - - - - - - I
Axle case for distortion or damage - - - - - - - - - - - I - - - - - - - I Axle shafts for distortion or damage - - - - - - - - - - - I - - - - - - - I STEERING Power steering fluid - - - I - - - R - - - I - - - R - - - I Oil leakage - - - I - - - I - - - I - - - I - - - I * Steering system for looseness or
damage - - - I - - - I - - - I - - - I - - - I
Power steering hose - - - I - - - I - - - I - - - R - - - I Steering wheel play - - - I - - - I - - - I - - - I - - - I Steeri ng function - - - I - - - I - - - I - - - I - - - I Right and left turning radius - - - - - - - - - - - I - - - - - - - - Wheel al i gnment - - - - - - - - - - - I - - - - - - - - Joi nt ball for oil l eakage or damage - - - I - - - I - - - I - - - I - - - I Joi nt ball rubber boot for damage - - - I - - - I - - - I - - - I - - - I

0B-10 MAINTENANCE AND LUBRICATION




I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading or
1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60months whichever comes
fi rst)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
SERVICE BRAKES Brake fluid - - - - - - - I - - - - - - - I - - - - Brake system for fluid leakage - - - I - - - I - - - I - - - I - - - I Brake function - - - I - - - I - - - I - - - I - - - I * Front Disc brake pads and discs wear - - - I - - - I - - - I - - - I - - - I * Rear brake lining and drum wear - - - I - - - I - - - I - - - I - - - I Brake pedal travel and play - - - I - - - I - - - I - - - I - - - I Pipes and hoses for loose
connections or damage - - - I - - - I - - - I - - - I - - - I
PARKING BRAKE Parking brake function - - - I - - - I - - - I - - - I - - - I Parking brake lever travel - - - I - - - I - - - I - - - I - - - I Cables for looseness or damage and
guide for damage
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I
-
-
-
I
-
-
-
-
Ratchet for wear or damage - - - I - - - I - - - I - - - I - - - I SUSPENSION Leaf/Coil/Torsion bar springs for
damage - - - I - - - I - - - I - - - I - - - I
Mount for looseness or damage - - - I - - - I - - - I - - - I - - - I Shock absorbers for oil leakage - - - I - - - I - - - I - - - I - - - I Shock absorbers mount for
looseness - - - I - - - I - - - I - - - I - - - I
Rubber bushes of suspension wear
or damage - - - I - - - I - - - I - - - I - - - I
Spring action for loss of balance due
to weakening - - - - - - - - - - - I - - - - - - - -
Joi nt ball rubber boot for damage - - - I - - - I - - - I - - - I - - - I WHEELS Wheel nuts - - - T - - - T - - - T - - - T - - - T Wheel disc for damage - - - I - - - I - - - I - - - I - - - I Hub bearing grease - - - - - - - R - - - - - - - R - - - - Front and rear hub bearings for
looseness - - - I - - - I - - - I - - - I - - - I
Tire pressure and damage I - - I - - - I - - - I - - - I - - - I Tire rotation (Rotate as required) OTHERS Bolts and nuts on chassis and body - - - I - - - I - - - I - - - I - - - I Lube front free - wheeling hubs - - - - - - - L - - - - - - - L - - - -

MAINTENANCE AND LUBRICATION 0B-11
SEVERE CONDITIONS MAINTENANCE SCHEDULE (For GENERAL EXPORT)

Severe driving conditions
A : Repeated short trips
G : Gasoline engine
B : Driving on rough roads
4JA1-T : 4JA1-T Diesel engine
C : Driving on dusty roads
4JA1-TC : 4JA1-TC Diesel engine
D : Driving in extremely cold weather and/or on salted roads
4JH : 4JH1-TC Diesel engine
E : Towing trailer or climbing mountain frequently
D
: Diesel engine
MT : Manual transmission

AT : Automatic transmission

4WD
Four wheel drive


Condition
A B C D E A+D
Engine oil G : Change every 5,000 km (3,000 miles) or 3 month4JA1-T : Change every 2,500 km (1,500 miles) 4JA1-TC : Change every 5,000 km (3,000 miles) 4JH : Change every 7,500 km (4,500 miles)



G Replace every 5,000 km (3,000 miles) or 3 month



Engine oil filter
D Replace every 5,000 km (3,000 miles)




Exhaust system Inspect every 5,000 km (3,000 miles)







Air cleaner element Replace every 20,000 km (12,000 miles) D : Inspect every 2,500 km (1,500 miles)


Steering system for looseness
or damage Inspect every 5,000 km (3,000 miles)



Universal joints and sleeves Inspect for wear and lubricate every 5,000 km (3,000
miles)



Transmission or transfer case
oil MT Change every 20,000 km (12,000 miles)
after changing at initial 10,000 km (6,000 miles)


AT Transmission:
Change every 20,000 km (12,000 miles)






4WD Transfer:
Change every 20,000 km (12,000 miles)


Differential oil Change every 20,000 km (12,000 miles)
after changing at initial 10,000 km (6,000 miles)


Front brake pads and discs Inspect every 5,000 km (3,000 miles)




Rear brake lining and drum
wear Inspect every 5,000 km (3,000 miles)






Interval Item

0B-12 MAINTENANCE AND LUBRICATION
SEVERE CONDITIONS MAINTENANCE SCHEDULE (For EUROPE)


Severe driving conditions
4JA1-TC : 4JA1-TC Diesel engine
A: Repeated short trips
4JH : 4JH1-TC Diesel engine
B: Driving on rough roads
D : Diesel engine
C: Driving on dusty roads
MT : Manual transmission
D: Driving in extremely cold weather and/or on salted roads
AT : Automatic transmission
E: Towing trailer or climbing mountein frequently
4WD : Four wheel drive


Condition
Item Interval
A B C D A+D
Engine oil 4JH : Change every 5,000 km (3,000 miles) 4JA1-TC : Change every 7,500 km (4,500 miles)



Engine oil filter 4JH : Replace every 5,000 km (3,000 miles) 4JA1-TC : Replace every 7,5000 km (4,500 miles)




Exhaust pipes and mounting Inspect every 10,000 km (6,000 miles)





Air cleaner element Replace every 20,000 km (12,000 miles)



Steering system for looseness or
damage Inspect every 5,000 km (3,000 miles)




Universal joints and sleeves Inspect for wear and lubricate every 10,000 km (6,000 miles)



Transmission or transmission
with transfer case oil MT Change every 30,000 km (18,000 miles)
after changing at initial 10,000 km (6,000 miles)



AT
Transmission:
Inspection every 20,000 km (12,000 miles)





4WD Transfer:
Change every 30,000 km (18,000 miles)
After changing at initial 10,000 km (6,000 miles)



Differential oil Change every 20,000 km (12,000 miles)
after changing at initial 10,000 km (6,000 miles)


Front brake pads and discs Inspect every 5,000 km (3,000 miles)




Rear brake lining and drum wear Inspect every 5,000 km (3,000 miles)