warning ISUZU TF SERIES 2004 Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 108 of 4264
9A1-38 RESTRAINT CONTROL SYSTEM
DTC B0051 (Flash Code 51) Squib Circuit Activated (Crash Deteted)
WARNING: DURING SERVICE PROCEDURES. BE VERY CAREFUL WHEN HANDLING A SRS CONROL UNIT.
NEVER STRIKE OR JAR THE SRS CONTROL UNIT. NEVER POWER UP THE SRS WHEN THE SRS CONTROL
UNIT IS NOT RIGIDLY ATTACHED TO THE VEHICLE. ALL SRS CONTROL UNIT AND MOUNTING BRACKET
FASTENERS MUST BE CAREFULLY TORQUED AND THE ARROW MUST BE POINTING TOWARD THE
FRONT OF THE VEHICLE TO ENSURE PROPER OPERATION OF THE SRS. THE SRS CONTROL UNIT CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY.
Step Action Yes No
1 Was the “SRS Diagnostic System Check” performed? Go to Step 2. Go to the “SRS
Diagnostic System
Check”
2 Ignition switch “OFF.”
Have air bag assemblies deployed? Replace
components and
perform
inspections as
directed in
“repairs and
inspections
required after an
accident” in this
section.
clear diagnostic
trouble codes.
Repeat “SRS
Diagnostic System
Check” Go to Step 3
3 Inspect front of vehicle and undercarriage for sings of impact.
Were signs of impact found? Replace
components and
perform
inspections as
directed in
“Repairs and
Inspections
Required After An
Accident” in this
section.
Clear diagnostic
trouble codes.
Repeat “SRS
Diagnostic System
Check” Ignition switch
“OFF”.
Replace SRS
control unit.
Reconnect all SRS
system
components,
ensure all
components are
properly mounted.
Repeat “SRS
Diagnostic System
Check”
Page 109 of 4264
RESTRAINT CONTROL 9A1-39
DTC B0053 (Flash Code 53) Deployment Command Despite Present Trouble
Code
RTW49JLF000101
Circuit Description
The SRS control unit contains a sensor which converts
vehicle velocity changes to an electrical signal. The
electrical signal generated is processed by the SRS
control unit and then compared to a value stored in
memory. When the generated signal exceeds the
stored value, the SRS control unit will cause current to
flow through the air bag assembly deploying the ai
r
bags. DTC B0053 is set accompanying with DTC
B0051 when a deployment occurs while an air bag
assembly circuit fault is present that could possible
result in a no deployment situation in one or both air bag
assemblies.
DTC Will Set When
The SRS control unit detects a frontal crash, up to 30
degrees off the centerline of the vehicle, of sufficient
force to warrant deployment of the air bags and an
inflator circuit fault is present.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp records “Crash Data”, and sets a diagnostic
trouble code.
DTC Will Clear When
The SRS control unit is replaced.
Page 110 of 4264
9A1-40 RESTRAINT CONTROL SYSTEM
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
If air bag assembly have not deployed, DTC B0053
may have falsely set.
3.
If DTC B0053 has set with no signs of frontal impact,
the diagnostic trouble code has falsely set.
DTC B0053 (Flash Code 53) Deployment Command Despite Present Trouble Code
WARNING: DURING SERVICE PROCEDURES. BE VERY CAREFUL WHEN HANDLING A SRS CONTROL
UNIT. NEVER STRIKE OR JAR THE SRS CONTROL UNIT. NEVER POWER UP THE SRS WHEN THE SRS
CONTROL UNIT IS NOT RIGIDLY ATTACHED TO THE VEHICLE. ALL SRS CONTROL UNIT AND MOUNTING
BRACKET FASTENERS MUST BE CAREFULLY TORQUED AND THE ARROW MUST BE POINTING TOWARD
THE FRONT OF THE VEHICLE TO ENSURE PROPER OPERATION OF THE SRS. THE SRS CONTROL UNIT
COULD BE ACTIVATED WHEN POWERED WHILE NOT RIGIDLY ATTACHED TO THE VEHICLE WHICH
COULD CAUSE DEPLOYMENT AND RESULT IN PERSONAL INJURY.
Step Action Yes No
1 Was the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System
Check”
2 Ignition switch “OFF.”
Have air bag assembles deployed? Replace
components and
perform
inspections as
directed in
“Repairs And
Inspections
Required After An
Accident” in this
section.
Clear diagnostic
trouble codes.
Repeat the “SRS
Diagnostic System
Check” Go to Step 3
3 Inspect front of vehicle and undercarriage for signs of impact.
Were signs of impact found? Replace
components and
perform
inspections as
directed in
“Repairs And
Inspections
Required After An
Accident” in this
section.
Clear diagnostic
trouble codes.
Repeat “SRS
Diagnostic System
Check” Ignition switch
“OFF.”
Replace SRS
control unit.
Reconnect all SRS
system
components,
ensure all
components are
properly mounted.
Repeat the “SRS
Diagnostic System
Check”
Page 112 of 4264
9A1-42 RESTRAINT CONTROL SYSTEM
DTC Will Set When
The combined resistance of the passenger pretensioner
assembly, harness wiring circuits “Passsenger
Pretensioner High” and “Passenger Pretensioner Low”,
and connector terminal contact is above a specified
value. This test is run once each ignition cycle during
the “Resistance Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”,
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies connection of the yellow connector.
4.
This test cheeks for proper operation of the shorting
clip in the yellow connector.
5.
The test checks for a malfunction passenge
r
pretensioner assembly.
6.
This test determines whether the malfunctioning is
due to shortening in the wiring.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
between circuits “Passenger Pretensioner High” and
“Passenger Pretensioner Low” or a malfunctioning
shorting clip on the passenger pretensioner assembly
which would require replacement of the pretensioner
assembly. The test for this diagnostic trouble code is
only run while “AIR BAG” warning lamp is performing
the bulb check. When a scan tool “Clear Codes”
command is issued and the malfunction is still present,
the DTC will not reappear until the next ignition cycle.
Page 115 of 4264
RESTRAINT CONTROL 9A1-45
DTC Will Set When
The combined resistance of the passenger air
pretensioner assembly, harness wiring circuits
“Passenger Pretensioner High” and “Passenger
Pretensioner Low”, and connector terminal contact is
above a specified value. This test is run once each
ignition cycle during the “Resistance Measurement
Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”,
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies proper connection of the yellow
connector.
4.
This test checks for proper contact and/or corrosion
of the yellow connector terminals.
5.
The test checks for a malfunctioning passenge
r
pretensioner assembly.
6.
This test determines whether the malfunction is due
to high resistance in the wiring.
Diagnostic Aids
An intermittent condition is likely to be caused by a poor
connection at the passenger pretensioner assembly
harness connector terminals “1” and “2”, SRS control
unit terminal “44” and “43”, or a poor wire to terminal
connection in circuits “Passenger Pretensioner High”
and “Passenger Pretensioner Low”. This test for this
diagnostic trouble code is only run while the “AIR BAG”
warning lamp is performing the bulb check. When a
scan tool “Clear Codes” command is issued and the
malfunction is still present, the DTC will not reappear
until the next ignition cycle.
Page 117 of 4264
RESTRAINT CONTROL 9A1-47
DTC B0059 (Flash Code 59) Passenger Pretensioner Squib Circuit Voltage
Range/Performance
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, the SRS
control unit will perform tests to diagnose critical
malfunctions within itself. Upon passing these tests,
“Ignition 1”, and pretensioner loop voltages are
measured to ensure they are within their respective
normal voltage ranges.
The SRS control unit monitors the voltages at “Drive
r
Pretensioner Low” terminal “41” and “Passenger
Pretensioner Low” terminal “43” to detect short to
ground/+B in the pretensioner assembly circuits.
DTC Will Set When
Neither of the air bag and the pretensioner are belt
open. “Ignition 1” is within the normal operating voltage
range. Once these conditions are met and the voltage
at “Passenger Pretensioner Low” is out of a specified
value, DTC B0059 will set. This test is run once each
ignition cycle and “Continuous Monitoring”.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
Page 121 of 4264
RESTRAINT CONTROL 9A1-51
DTC Will Set When
The combined resistance of the driver pretensioner
assembly, harness wiring circuits “Driver Pretensioner
High” and “Driver Pretensioner Low”, and connector
terminal contact is above a specified value. This test is
run once each ignition cycle during the “Resistance
Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets DTC B0064.
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to circled number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies proper connection of the yellow
connector at the base of the driver seat.
4.
This test checks for proper operation of the shorting
clip in the yellow connector.
5.
This test isolate the malfunction to one side of the
SRS coil assembly yellow connector located at the
base of the driver seat.
6.
This test determines whether the malfunction is due
to shortening in the wiring.
7.
This test determines whether the malfunction is in
the driver pretensionerassembly.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
between circuit “Driver Pretensioner High” or “Driver
Pretensioner Low” or a malfunctioning shorting clip on
the driver pretensioner assembly which would require
replacement of the component. The test for this
diagnostic trouble code is only run while the “AIR BAG”
warning lamp is performing the bulb check. When a
scan tool “Clear Codes” command is issued and the
malfunction is still present, the DTC will not reappear
until the next ignition cycle.
DTC B0064 (Flash Code 64) Driver Pretensioner Squib Circuit Low Resistance
Step Action Yes No
1 Perform the “SRS Diagnostic System Check.”
Was the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System
Check”
2
1. Check the driver pretensioner squib circuit for short to voltage
or short to ground.
2. If the problem found, repair as necessary.
Was a problem found? Verify repair Go to Step 3
3
1. Ignition switch “OFF.”
2. Make sure the pretensioner assembly yellow connector
located at the base of the driver seat connected properly.
Is the connector connected properly? Go to Step 4 Seat driver
pretensioner
assembly
connector
properly.
Go to Step 8
Page 124 of 4264
9A1-54 RESTRAINT CONTROL SYSTEM
DTC Will Clear When
The ignition switch is turned “OFF”.
DTC Will Set When
The combined resistance of the driver pretensioner
assembly, harness wiring circuits “Driver Pretensioner
High” and “Driver Pretensioner Low”, and connector
terminal contact is above a specified value. This test
run once each ignition cycle during the “Resistance
Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets DTC B0065.
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies proper connection of the yellow
connector at the base of the driver seat.
4.
This test checks for proper contact and/or corrosion
of the connector terminals at the base of the drive
r
seat.
5.
This test isolate the malfunction to one side of the
SRS coil assembly yellow connector located at the
base of the driver seat.
6.
This test determines whether the malfunction is due
to high resistance in the wiring.
7.
This test determines whether the malfunction is in
the driver pretensioner assembly.
Diagnostic Aids
An intermittent condition is likely to be caused by a poor
connection at the drive pretensioner harness connecto
r
terminals “1” and “2”, SRS control unit terminals “42”
and “41”, or a poor wire to terminal connection in circuit
“Driver Pretensioner High” or “Driver Pretensioner Low”
The test for this diagnostic trouble code is only run while
the “AIR BAG” warning lamp is performing the bulb
check. When a scan tool “Clear Codes” command is
issued and the malfunction is still present, the DTC will
not reappear until the next ignition cycle.
DTC B0065 (Flash Code 65) Driver Pretensioner Squib Circuit High Resistance
Step Action Yes No
1 Perform the “SRS Diagnostic System Check”.
Was the “SRS Diagnostic System Check” performed? Go to Step 2 Repeat the “SRS
Diagnostic System
Check”
2
1. Check the driver pretensioner squib circuit for open.
2. If the problem found repair as necessary.
Was a problem found? Verify repair Go to Step 3
3
1. Ignition switch “OFF.”
2. Disconnect SRS coil assembly yellow connector located at
base of the driver seat.
Is the connector connected properly? Go to Step 4 Seat pretensioner
assembly
connector
properly.
Go to Step 8
Page 126 of 4264
9A1-56 RESTRAINT CONTROL SYSTEM
DTC B0066 (Flash Code 66) Driver Pretensioner Squib Circuit Voltage
Range/Performance
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, the SRS
control unit will perform tests to diagnose critical
malfunctions within itself. Upon passing these tests,
“Ignition 1”, and deployment loop voltages are
measured to ensure they are within their respective
normal voltage ranges.
The SRS control unit monitors the voltage at “Drive
r
Pretensioner Low” terminal “41” and “Passenger
Pretensioner Low” terminal “43” to detect shorts to
ground/+B in the air bag assembly circuits.
DTC Will Set When
Neither of the pretensioner is open.
“Ignition 1” is within the normal operating voltage range.
This test is run once each ignition cycle and
“Continuous Monitoring”. Once these conditions are met
and the voltage at “Driver Pretensioner Low” is out of a
specified value, DTC B0066 will set.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
Page 129 of 4264
RESTRAINT CONTROL 9A1-59
DTC B0670 (Flash Code 63) Airbag Telltale Circuit Malfunction
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, battery voltage
is applied to the “AIR BAG” warning lamp and to the
“Ignition 1” input terminal “35”. The SRS control unit
responds by flashing the “AIR BAG” warning lamp
seven times. The SRS control unit monitors the lamp
driver output by comparing the output state at “SRS
Warning Lamp” terminal “39” to the microprocesso
r
commanded state. When “Ignition 1” is in the specified
value, and the output state does not match the
commanded state of the lamp driver for 500
milliseconds, DTC B0670 is set.
DTC Will Set When
“Ignition 1” voltage is in the specified value and the
output state at the “SRS Warning Lamp” terminal does
not match the commanded state of the lamp driver for
500 milliseconds. This test is run every 100
milliseconds during “Continuous Monitoring” tests and
once per each ignition cycle at the beginning.
Action Taken
SRS control unit attempts to turn “ON” the “AIR BAG”
warning lamp and sets a diagnostic trouble code.
DTC Will Clear When
The ignition switch is turned “OFF.”