ignition ISUZU TF SERIES 2004 Workshop Manual

DIAGNOSIS (JR405E) 7A2-31
CONNECTOR LIST
TCM
No. Connector face No. Connector face
B-23
Green
Meter-A B-73

SilverWeld splice 3 (Earth)
B-24
Green
Meter-B C-2
SilverEngine room-RH ground
B-50
White
Power/3rd start switch C-44
WhiteStop lamp switch
B-54
White
J/B I2 C-56
(4JH1-TC)
ECM-A
B-56
White
J/B I4 C-57
(4JH1-TC)
ECM-B
B-58
Black
Check connector C-94
(6VE1)
(4JH1-TC)
Gray TCM
B-62
White
Ignition switch (IGSUB : G1) C-95
(6VE1)
(4JH1-TC)
WhiteTCM
B-63
White
Ignition switch (IGSUB : G2) C-107
WhiteJ/B E2
B-64
Silver
Weld splice 1 (Illumination) C-109
SilverBody-LH ; ground
B-68
(4JH1TC,
6VE1)
White Immobilizer C/U E-10

SilverEngine; ground

7A2-66 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?


Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and shift to
4th gear in the D range. When about 10 seconds elapsed, does the
CHECK TRANS lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0753 (31) Low & Reverse Brake Duty Solenoid Failure
stored? Go to P0753 (31)
Section Go to Step 4
4 Connect the Tech 2 and select the item for low & reverse brake
pressure switch. Is the indication of low & reverse brake pressure
switch turned off when the terminal assembly connector is
disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 12 and low & reverse brake pressure switch
connector?

12

Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and select the R range. When about 10 seconds
elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0753 (31)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 12 on the vehicle harness side. Does the
indication of the low & reverse brake pressure switch on the Tech 2
becomes on when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12

7A2-70 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?
Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and in D
range. When about 10 seconds elapsed, does the CHECK TRANS
lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0758 (32) 2-4 Brake Duty Solenoid Failure stored?
Go to P0758 (32)
Section Go to Step 4
4 Connect the Tech 2 and select the item for 2-4 brake pressure
switch. Is the indication of 2-4 brake pressure switch turned off when
the terminal assembly connector is disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 7 and 2-4 brake pressure switch connector?

7

Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and shift to 4th gear in the D range. When about 10
seconds elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0758 (32)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 7 on the vehicle harness side. Does the
indication of the 2-4 brake pressure switch on the Tech 2 becomes
on when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12

7A2-74 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?
Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and in R
range. When about 10 seconds elapsed, does the CHECK TRANS
lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0763 (33) High Clutch Duty Solenoid Failure stored?
Go to P0763 (33)
Section Go to Step 4
4 Connect the Tech 2 and select the item for high clutch pressure
switch. Is the indication of high clutch pressure switch turned off
when the terminal assembly connector is disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 1 and high clutch pressure switch connector?

1

Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and shift to 4th gear in the D range. When about 10
seconds elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0763 (33)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 1 on the vehicle harness side. Does the
indication of the high clutch pressure switch on the Tech 2 turn on
when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12

DIAGNOSIS (JR405E) 7A2-91
SYMPTOM DIAGNOSIS

Symptom Condition Description
Oil Leak Breather Oil leaks from breather. J1
Between engine and converter housing Oil leaks between engine and converter
housing. J2
Between converter housing and main caseOil leaks between converter housing and
main case. J3
Between main case and rear housing Oil leaks between main case and rear
housing. J4
Oil pan Oil leaks from oil pan. J5
Manual shaft oil seal Oil leaks from manual shaft oil seal. J6
Oil cooler pipe Oil leaks from oil cooler pipe joint. J7
Other Transmission overheat You smell the transmission burning. Z1

The transmission smokes.
Mode lamp does not light up when the
power mode or 3rd start mode is turned on
The mode lamp on the instrument panel
does not light up though the power mode or
3rd start mode is turned on with the ignition
switch in ON position.
Z2
Mode lamp lights up when the power mode
or 3rd start mode is turned off
The mode lamp on the instrument panel
lights up though the power mode or 3rd start
mode is turned off with the ignition switch in
ON position.
Z3
Oil temperature warning lamp lights up Sometimes, the oil temperature warning
lamp lights up. Z4
Select lever feeling is faulty Select lever feeling is faulty. Z5
Poor fuel consumption Poor fuel consumption. Z6
Pattern select switch is faulty Shift pattern does not change though the
pattern select switch is turned on. Z7
Oil is splashed during the running Oil is splashed during the running. Z8
Abnormal smell Abnormal smell. Z9
Oil quantity is low or high Oil quantity is low or high. Z10
Abnormal oil pressure Oil pressure is low or high. Z11
Reverse buzzer does not ring Reverse buzzer does not ring in R range. Z12

DIAGNOSIS (JR405E) 7A2-137
No. Z2: Mode Lamp (Power Drive or 3rd Start) Does Not Light Up
When The Power Mode or 3rd Start Mode is Turned On

Description:

The mode lamp on the instrument panel does not light up though the power mode or 3rd start mode is turned on
with the ignition switch in ON position.

Possible Cause:

Faulty mode select switch is considered.

Bulb burn out.


No. Z3: Mode Lamp (Power Drive or 3rd Start) Lights Up When
The Power Mode or 3rd Start Mode is Turned Off

Description:

The mode lamp on the instrument panel lights up though the power mode or 3rd start mode is turned off with the
ignition switch in ON position.

Possible Cause:

Faulty mode select switch is considered.


No. Z4: Oil Temperature Warning Lamp Lights up

Description:

Sometimes, the oil temperature warning lamp lights up.

Possible Cause:

When the vehicle is stuck in the mud or continues to accelerate under overload, and ATF temperature exceeds
145 C, the oil temperature warning lamp lights up.

If the oil temperature warning lamp lights up under usual service condition, following causes are considered.

ATF level has increased for some fault.
Refer to "No. Z1: Transmission overheat".

Lights up due to error of the ATF oil thermo sensor.

No. Z5: Select Lever Feeling is Faulty.

Description:

Select lever feeling is faulty.

Possible Cause:

Disordered select cable.

Disordered select lever.

Faulty Manual plate.

DIAGNOSIS (JR405E) 7A2-157
No. Wire
Color Pin Name Input /
OutputConnected toMeasurement
Item Measurement
Condition StandardInspection
Point at
Trouble
At other than
R range, L
range 1st gear More than 10
V Related
harness
B12 YEL Low & Reverse Brake Pressure Switch InputLow & reverse
brake pressure
switch Voltage
At R range, L
range 1st gear Less than 2VPressure
switch
Related
harness
B13 YEL/
RED Vehicle Speed Sensor InputVehicle speed
sensor Voltage (Wave
form) At run in L
range in 1 st
gear 20 km/h.
Circuit tester
(+) to B13 pin,
(-) to B5 pin. Pulse
generated (At
AC range
approx. 6.8V)Vehicle
speed sensor
B14 BLU/
BLK ATF Thermo Sensor Ground - ATF thermo
sensor Continuity Normally Continuity Related
harness
B15 BLK Ground - Ground Voltage Normally Less than 2VRelated
harness
B16 - - - - - - - -
At lock-up.
Circuit tester
(+) to B17 pin,
(-) to B5 pin. Pulse
generated (At
AC range
approx. 2.2 -
9.0V) Related
harness
B17 BLK Lock-up Duty Solenoid OutputLock-up duty
solenoid Voltage (Wave
form)
At unlock-up.
Circuit tester
(+) to B17 pin,
(-) to B5 pin. Pulse
generated (At
AC range
approx. 1.0 -
2.0V) Duty solenoid
At key switch
ON 10 – 14.5V Related
harness
B18 WHT V ign (Ignition Power Supply) Input Key switch Voltage
At key switch
OFF Less than 2V Fuse
At R range 10 – 14.5V Related
harness
B19 RED/
YEL R Range Switch Input Inhibitor switch Voltage
At other than
R range Less than 2VInhibitor
switch
At other than
3rd or 4th
gear More than 10
V Related
harness
B20 WHT/
BLK High Clutch Oil Pressure Switch InputHigh clutch
pressure switch Voltage
At 3rd or 4th
gear Less than 2VPressure
switch
At L range 10 – 14.5V Related
harness
B21 PNK/
BLK L Range Switch Input Inhibitor switch Voltage
At other than
L range Less than 2VInhibitor
switch
B22 GRY/
RED Ground Return Output Shift solenoid Continuity Normally Continuity Related
harness
At N range 10 – 14.5V Related
harness
B23 VIO Line Pressure Solenoid OutputLine pressure
solenoid Voltage
At D range
stall Less than 2V Solenoid

7A2-158 DIAGNOSIS (JR405E)
No. Wire
Color Pin Name Input /
OutputConnected toMeasurement
Item Measurement
Condition StandardInspection
Point at
Trouble
At key switch
ON 10 – 14.5V Related
harness
B24 WHT V ign (Ignition Power Supply) Input Key switch Voltage
At Key switch
OFF Less than 2V Fuse

7.14ms 7.14ms


Time Time
0.714ms 6.426ms
Voltage
Off duty 10% =Throttle Position 0%
Voltage
Off duty 90% =Throttle Position 100%

Engine Speed Sensor Reference Wave Form
Measurement Terminal: A7 (+) B5 (-)
Measurement Scale: 5V/div 10ms/div
Measurement Condition: At engine speed 2000rpm
0V
Vehicle Speed Sensor Output Reference Wave Form
Measurement Terminal: A10 (+) B5 (-)
Measurement Scale: 5V/div 50ms/div
Measurement Condition: Vehicle speed 20km/h at L range
in 1st gear
0V
Turbine Sensor Reference Wave Form
Measurement Terminal: B3 (+) B5 (-)
Measurement Scale: 5V/div 500micro sec/div
Measurement Condition: Vehicle speed 20km/h at L range
in 1st gear
0V
Vehicle Speed Sensor Reference Wave Form
Measurement Terminal: B13 (+) B5 (-)
Measurement Scale: 5V/div 5ms/div
Measurement Condition: Vehicle speed 20km/h at L range
in 1st gear
0V