check engine ISUZU TF SERIES 2004 Workshop Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 4023 of 4264
DIAGNOSIS (JR405E) 7A2-31
CONNECTOR LIST
TCM
No. Connector face No. Connector face
B-23
Green
Meter-A B-73
SilverWeld splice 3 (Earth)
B-24
Green
Meter-B C-2
SilverEngine room-RH ground
B-50
White
Power/3rd start switch C-44
WhiteStop lamp switch
B-54
White
J/B I2 C-56
(4JH1-TC)
ECM-A
B-56
White
J/B I4 C-57
(4JH1-TC)
ECM-B
B-58
Black
Check connector C-94
(6VE1)
(4JH1-TC)
Gray TCM
B-62
White
Ignition switch (IGSUB : G1) C-95
(6VE1)
(4JH1-TC)
WhiteTCM
B-63
White
Ignition switch (IGSUB : G2) C-107
WhiteJ/B E2
B-64
Silver
Weld splice 1 (Illumination) C-109
SilverBody-LH ; ground
B-68
(4JH1TC,
6VE1)
White Immobilizer C/U E-10
SilverEngine; ground
Page 4025 of 4264
DIAGNOSIS (JR405E) 7A2-33
DIAGNOSIS TROUBLE CODE TABLE
Flash Code
(P-Code)
CHECK TRANS Flash Pattern
Description
CHECK
TRANS
Warning
11 (P0722) Vehicle Speed Sensor No Signal ON
12 (-) Normal -
13 (P0727) ON
Engine Revolution Sensor No
Signal
14 (P0717) Turbine Speed Sensor No Signal ON
15 (P0710) ATF Temperature Sensor FailureOFF
16 (P0560) System Voltage Failure ON
17 (P0705) Inhibitor Switch Failure ON
22 (P1120) Throttle Signal Failure ON
25 (P1875) GND Return Circuit Failure ON
26 (P1853) ON
Low & Reverse Brake Pressure
Switch Failure
27 (P1858) 2-4 Brake Pressure Switch FailureON
28 (P1863) ON
High Clutch Pressure Switch
Failure
31 (P0753) ON
Low & Reverse Brake Duty
Solenoid Failure
32 (P0758) 2-4BrakeDutySolenoidFailure ON
33 (P0763) ON
High Clutch Duty Solenoid Failure
Page 4027 of 4264
DIAGNOSIS (JR405E) 7A2-35
FAIL-SAFEFUNCTION
Fail-Safe Condition
Flash Code
(P-Code)
Description
CHECK
TRANS
Warning
Gear Shift
Solenoid
Line
Pressure
Solenoid
Lock-up
Remark
11
(P0722)
Vehicle peed Sensor No
Signal ON 3rdFix All Stop - Inhibited
13
(P0727)
Engine Revolution Sensor
No Signal ON - - - Inhibited
14
(P0717)
Turbine Speed Sensor No
Signal ON 3rdFix All Stop - Inhibited
15
(P0710)
ATF Temperature Sensor
Failure OFF 3,2,L - - Inhibited*1
16
(P0560)
System Voltage Failure ON 3rdFix All Stop - Inhibited*2
17
(P0705)
Inhibitor Switch Failure ON 3rdFix All Stop - Inhibited
22
(P1120)
Throttle Signal Failure ON 3rdFix All Stop - Inhibited
25
(P1875)
GND Return Circuit
Failure ON 3rdFix All Stop - Inhibited*2
26
(P1853)
Low & Reverse Brake
Pressure Switch Failure ON No Fail-safe Function
27
(P1858)
2-4 Brake Pressure
Switch Failure ON No Fail-safe Function
28
(P1863)
High Clutch Pressure
Switch Failure ON No Fail-safe Function
31
(P0753)
Low & Reverse Brake
Duty Solenoid Failure ON 3rdFix All Stop - Inhibited
32
(P0758)
2-4 Brake Duty Solenoid
Failure ON 3rdFix All Stop - Inhibited
33
(P0763)
High Clutch Duty Solenoid
Failure ON 3rdFix All Stop - Inhibited
34
(P0768)
Low Clutch Duty Solenoid
Failure ON 3rdFix All Stop - Inhibited
35
(P0748)
Line Pressure Solenoid
Failure ON - - Stop -
36
(P1860)
Lock-up Duty Solenoid
Failure ON - - - Inhibited
41
(P0731)
1stGearRatioError ON No Fail-safe Function
42
(P0732)
2ndGearRatioError ON No Fail-safe Function
43
(P0733)
3rdGearRatioError ON No Fail-safe Function
44
(P0734)
4thGearRatioError ON No Fail-safe Function
51
(P1750)
Low & Reverse Brake
Fail-safe Valve Failure ON 3rdFix All Stop - Inhibited
52
(P1755)
2-4 Brake Fail-safe Valve
Failure ON 3rdFix All Stop - Inhibited
-
(P0602)
ECU Programming Error ON No Fail-safe Function
*1: When the engine speed is more than 470 rpm for 10 minuets, the lock-up and gear shift to 4th (over-drive) are
allowed.
*2: In case of fail-safe valve failure, gear shift to 4th (over-drive) is inhibited.
Page 4056 of 4264
7A2 -64 DIAGNOSIS (JR405E)
DTC P1853 (Flash Code 26) Low & Reverse Brake Pressure Switch Failure
Control Valve
TCM
B1
B12
B20
RED/YEL
WHT/BLK
2-4 Brake Pressure SW
Terminal
Assembly
YEL
E54 (7)
(12)
(1)H23 (12)
(10)C95 (1)
(12)
(20)
RED/YEL
YEL
WHT/BLK
L&R Brake Pressure SW
High Clutch Pressure SWH22 (8)
Pre-setting Condition:
No gear shifting.
No Check Trans indicator lamp.
No system voltage failure.
No inhibitor switch failure.
Low & reverse brake duty solenoid 0 or 100 %.
ATF temperature more than 60 C.
ATF input voltage more than 0.1V.
Engine speed more than 500 rpm.
Page 4058 of 4264
7A2-66 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?
Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and shift to
4th gear in the D range. When about 10 seconds elapsed, does the
CHECK TRANS lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0753 (31) Low & Reverse Brake Duty Solenoid Failure
stored? Go to P0753 (31)
Section Go to Step 4
4 Connect the Tech 2 and select the item for low & reverse brake
pressure switch. Is the indication of low & reverse brake pressure
switch turned off when the terminal assembly connector is
disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 12 and low & reverse brake pressure switch
connector?
12
Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and select the R range. When about 10 seconds
elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0753 (31)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 12 on the vehicle harness side. Does the
indication of the low & reverse brake pressure switch on the Tech 2
becomes on when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12
Page 4060 of 4264
7A2-68 DIAGNOSIS (JR405E)
DTC P1858 (Flash Code 27) 2-4 Brake Pressure Switch Failure
Control Valve
TCM
B1
B12
B20
RED/YEL
WHT/BLK
2-4 Brake Pressure SW
Terminal
Assembly
YEL
E54 (7)
(12)
(1)H23 (12)
(10)C95 (1)
(12)
(20)
RED/YEL
YEL
WHT/BLK
L&R Brake Pressure SW
High Clutch Pressure SWH22 (8)
Pre-setting Condition:
No gear shifting.
No Check Trans indicator lamp.
No system voltage failure.
No inhibitor switch failure.
2-4 brake duty solenoid 0 or 100 %.
ATF temperature more than 60 C.
ATF input voltage more than 0.1V.
Engine speed more than 500 rpm.
Page 4062 of 4264
7A2-70 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?
Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and in D
range. When about 10 seconds elapsed, does the CHECK TRANS
lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0758 (32) 2-4 Brake Duty Solenoid Failure stored?
Go to P0758 (32)
Section Go to Step 4
4 Connect the Tech 2 and select the item for 2-4 brake pressure
switch. Is the indication of 2-4 brake pressure switch turned off when
the terminal assembly connector is disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 7 and 2-4 brake pressure switch connector?
7
Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and shift to 4th gear in the D range. When about 10
seconds elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0758 (32)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 7 on the vehicle harness side. Does the
indication of the 2-4 brake pressure switch on the Tech 2 becomes
on when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12
Page 4064 of 4264
7A2-72 DIAGNOSIS (JR405E)
DTC P1863 (Flash Code 28) High Clutch Pressure Switch Failure
Control Valve
TCM
B1
B12
B20
RED/YEL
WHT/BLK
2-4 Brake Pressure SW
Terminal
Assembly
YEL
E54 (7)
(12)
(1)H23 (12)
(10)C95 (1)
(12)
(20)
RED/YEL
YEL
WHT/BLK
L&R Brake Pressure SW
High Clutch Pressure SWH22 (8)
Pre-setting Condition:
No gear shifting.
No Check Trans indicator lamp.
No system voltage failure.
No inhibitor switch failure.
2-4 brake duty solenoid 0 or 100 %.
ATF temperature more than 60 C.
ATF input voltage more than 0.1V.
Engine speed more than 500 rpm.
Page 4066 of 4264
7A2-74 DIAGNOSIS (JR405E)
Step Action Yes No
1 Clear the DTC from the memory once.
Was the action complete?
Go to Step 2
Refer DTC clear
method in this
manual.
2 Turn the ignition switch off once, then restart the engine and in R
range. When about 10 seconds elapsed, does the CHECK TRANS
lamp blink?
Go to Step 3 Go to Step 7
3 Is the DTC P0763 (33) High Clutch Duty Solenoid Failure stored?
Go to P0763 (33)
Section Go to Step 4
4 Connect the Tech 2 and select the item for high clutch pressure
switch. Is the indication of high clutch pressure switch turned off
when the terminal assembly connector is disconnected?
Go to Step 5
Repair the harness
or connector.
Go to Step 12
5 Turn the key switch off and disconnect the terminal assembly
connector. Are the pins correct?
Go to Step 6
Repair the
connector or pin.
Go to Step 12
6 Remove the oil pan. Is the continuity correct between terminal
assembly terminal 1 and high clutch pressure switch connector?
1
Repair the harness
or connector.
Go to Step 12
Replace pressure
switch.
Go to Step 12
7 Start the engine and shift to 4th gear in the D range. When about 10
seconds elapsed, does the CHECK TRANS lamp blink?
Go to Step 8
Go to P0763 (33)
Section
8 Connect the Tech 2, and with the key switch in OFF position, short
the terminals 11 and 1 on the vehicle harness side. Does the
indication of the high clutch pressure switch on the Tech 2 turn on
when the key switch is turned on?
Go to Step 9
Repair the harness
or connector.
Go to Step 12
Page 4068 of 4264
7A2-76 DIAGNOSIS (JR405E)
DTC P0731 (Flash Code 41) 1st Gear Ratio Error
DTC P0732 (Flash Code 42) 2nd Gear Ratio Error
DTC P0733 (Flash Code 43) 3rd Gear Ratio Error
DTC P0734 (Flash Code 44) 4th Gear Ratio Error
Pre-setting Condition:
No other DTCs.
2 seconds elapsed after D, 3, 2, or 1 range was selected.
Vehicle is running at the vehicle speed over 10 km/h with the turbine speed over 1000 rpm.
Except at the gear shifting.
ATF temperature more than 60C.
No fail safe valve malfunction.
Setting Condition:
In the case pre-setting conditions are met, the TCM calculates the turbine speed that corresponds to the gear ratio
of the outputted solenoid pattern in about 7 seconds after each gear shift has completed, and when the output shaft
speed against the turbine speed exceeds 500 rpm.
Fail Safe:
No fail safe function
Possible Cause:
Turbine sensor or speed sensor malfunction.
Shift solenoid malfunction.
Clutch slipping.
Step Action Yes No
1 Turn the key switch on and check the DTC. Are the DTC other
than gear ratio error outputted? Go to Other DTC
Section Go to Step 2
2 Clear the DTC from the memory. Turn the key switch off once,
and then start the engine. Does the CHECK TRANS blink
when the gear shift is repeated 3 times from 1st to 4th in the D
range? Go to Other DTC
Section Go to Step 3
3 Check again the DTC. Are all codes indicating gear ratio error
outputted?
Even if one of DTC
indicating gear ratio
error is outputted
Go to step 5
Go to Step 4
DTC indicating gear
ratio error are not
outputted at all.
Go to step 9
4 Check the turbine sensor and the speed sensor for function. Is
the result OK?
Go to Step 9
Replace turbine speed
sensor.
Go to Step 9
5 Are the color and smell of ATF normal? Go to Step 6 Go to Step 9