brakes ISUZU TFS SERIES 1997 Repair Manual

5-56 BRAKES
PARKING BRAKE (STEM TYPE)
REMOVAL AND INSTALLATION
PARKING BRAKE STEM ASSEMBLY (LEFT HAND DRIVE MODEL)
Removal Steps
1. Cable front, relay lever side
2. Bolt ; bracket to dash
3. Bolt ; bracket to cross beam
4. Parking brake stem assembly
Installation Steps
To install, follow the removal procedure in
reverse order.

BRAKES 5-57
PARKING BRAKE STEM ASSEMBLY (RIGHT HAND DRIVE MODEL)
Removal Steps
1. Bolt and nut
2. Collar
3. Roller
4. Cable front, relay lever side
5. Nuts ; bracket to dash
6. Bolt ; bracket to cross beam
7. Parking brake stem assembly
8. Nuts
9. Bracket ; roller
Installation Steps
To install, follow the removal procedure in
reverse order.
Before installation, apply chassis grease to the
roller (3)'s contact surface to the collar (2) and
cable (4).

5-58 BRAKES
FRONT AND REAR CABLE ASSEMBLY
Removal Steps
1. Nut
2. Equalizer bracket
3. Snap pin, with plan washer
4. Pin with curved washer
5. Cable ; front lower
6. Pin with curved washer
7. Parking brake stem assembly
8. Nuts
9. Clip
10. Clip ; fixing bracket
11. Cable assembly ; rear
12. 2nd relay lever assembly with return
spring
13. 1st relay lever assembly
Installation Steps
13. 1st relay lever assembly
12. 2nd relay lever assembly with return
spring
11. Cable assembly ; rear
10. Clip ; fixing bracket
9. Clip
8. Nuts
7. Parking brake stem assembly
6. Pin with curved washer
5. Cable ; front lower
4. Pin with curved washer
3. Snap pin, with plan washer
2. Equalizer bracket
1. Nut

BRAKES 5-59
Important Operations - Removal
11.Cable Assembly ; Rear
When abrasion or wear is evident on edge protector, in must
be replaced with new one.
Important Operations - Installation
13.1st Relay Lever Assembly
Apply grease (BESCO L-2 or equivalent) to the inner and outer
surface of the bushes and cable connecting portions.
12.2nd Relay Lever Assembly with Return Spring
Apply grease (BESCO L-2 or equivalent) to the arrowed portion
in the left figure.
8. Intermediate Cable
After applying grease (BESCO L-2 or equivalent) to the cable
guide, set it to the bracket by striking lightly with a mallet.

5-60 BRAKES
Apply grease (BESCO L-2 or equivalent) to the arrowed portion
in the left figure.
7. Pin with Curved Washer
Apply grease (BESCO L-2 or equivalent) to the circumference
of the pin and joint.
6. Snap pin, with Plain Washer
3. Snap pin, with Plain Washer
Discard the used snap pins and use new parts.

BRAKES 5-61
DISASSEMBLY AND REASSEMBLY
PARKING BRAKE STEM ASSEMBLY
This illustration is based on the LHD model
Disassembly Steps
1. Switch ; parking brake and bolt
2. Cable ; front
3. Switch actuating pin
4. Stem
5. Spring
6. Pole
Reassembly Steps
6. Pole
5. Spring
4. Stem
3. Switch actuating pin
2. Cable ; front
1. Switch ; parking brake and bolt

5-62 BRAKES
Important Operations - Disassembly
2. Cable ; Front
Manually release the lever ratchet and depress the stem until
the cable attachment at the lower end of the stem is visible.
Remove the cable from the stem lower end.
3. Switch Actuating Pin
Align the parking brake switch actuating pin with the hole in the
housing.
Using a flat head punch, drive out the pin.
Important Operations - Reassembly
6. Pole
4. Stem
Before reassembly, apply chassis grease to the arrowed
portion in the left figures.
2. Cable ; Front
Before reassembly, apply chassis grease to the entire inside
surface of the cable boot (arrowed in the left figure)fully.

BRAKES 5-63
INSPECTION AND REPAIR
Make necessary adjustments, repairs, and parts replacements if wear, damage or other problems are discovered
during inspection.
Refer to "SERVICING" in this section for
adjustment procedure of parking brake.
Adjustment Procedure of Parking Brake
Parking brake

5-64 BRAKES
PARKING BRAKE (FLOOR MOUNT TYPE)
REMOVAL AND INSTALLATION
PARKING BRAKE LEVER AND FRONT CABLE ASSEMBLY
Removal Steps
1. Lock nut
2. Adjust nut
3. Equalizer
4. Center console
5. Bolt
6. Switch connector
7. Parking brake lever
8. Parking brake front cable
Installation Steps
8. Parking brake front cable
7. Parking brake lever
6. Switch connector
5. Bolt
4. Center console
3. Equalizer
2. Adjust nut
1. Lock nut
Important Operation - Installation
8. Parking Brake Front Cable
Apply grease (BESCO L-2 or equivalent) to the front cable
before installation.
After installation, be sure to adjust the parking brake.
Refer to "SERVICING" of this section.

BRAKES 5-65
REAR CABLE ASSEMBLY
Removal Steps
1. Lock nut
2. Adjusting nut
3. Bolt
4. Retainer
5. Clip and bolt ; crossmember
6. Clip and bolt ; side member
7. Clip and bolt ; side member
8. Clip and bolt ; spring eye
9. Clip and bolt ; leaf spring
10. Hand brake rear cable
Installation Steps
10. Hand brake rear cable
9. Clip and bolt ; leaf spring
8. Clip and bolt ; spring eye
7. Clip and bolt ; side member
6. Clip and bolt ; side member
5. Clip and bolt ; crossmember
4. Retainer
3. Bolt
2. Adjusting nut
1. Lock nut